Diamond saw blade

By designing material barrier components and protective parts on the diamond saw blade to prevent debris from splashing and extending the service life of the saw blade body through the heat dissipation component, the problem of wear and tear and high heat dissipation costs in the process of cutting stone is solved, achieving a safer and more durable cutting effect.

CN222608212UActive Publication Date: 2025-03-14ZHECHENG JINYUAN MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420910287.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Diamond saw blades are easily worn out due to force and temperature effects during the cutting process of stone, resulting in uneven cutting surfaces, lots of waste of stone, high noise, intensified vibration, and the heat dissipation method is prone to wear and high cost.

Method used

A diamond saw blade is designed, including a motor, a support frame and a saw blade body. A heat dissipation component is installed on the saw blade body, and a material barrier assembly and protective parts are installed on the support frame. The material barrier assembly prevents debris from splashing through the baffle, and the protective parts prevent debris from splashing through the protective sleeve. The heat dissipation component extends the overheating time of the saw blade body through the heat dissipation channel and the cooling liquid.

Benefits of technology

Effectively prevent debris from splashing, reduce harm to staff, extend the service life of the saw blade body, and reduce heat dissipation costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222608212U_ABST
    Figure CN222608212U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of diamond saw blades, in particular to a diamond saw blade which comprises a motor, a supporting frame installed on the motor and a saw blade body installed on an output shaft of the motor, and a heat dissipation assembly is arranged on the saw blade body. A material blocking assembly is installed on the supporting frame and comprises two fixing rings connected to the supporting frame through bolts, fixing strips are fixedly connected to the two fixing rings, guiding plates are fixedly connected to the fixing strips, sliding grooves are formed in the opposite faces of the two guiding plates, blocking pieces are slidably connected into the sliding grooves, and motor output shafts penetrate through inner rings of the fixing rings. The saw blade body is located between the two fixing rings. According to the device, chippings can be prevented from splashing all around, damage to the body of a worker is reduced, the device can be cooled from the interior, and the overheating time of the saw blade body is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of diamond saw blades, in particular to a diamond saw blade. Background Art

[0002] Saw blades are a general term for thin circular tools used to cut solid materials. Saw blades can be divided into: diamond saw blades for stone cutting; high-speed steel saw blades for metal cutting (without carbide tips); carbide saw blades for cutting solid wood, furniture, artificial boards, aluminum alloys, aluminum profiles, radiators, plastics, plastic steel, etc.

[0003] Diamond saw blade is a cutting tool, widely used in the processing of hard and brittle materials such as concrete, refractory materials, stone, ceramics, etc. Diamond saw blade mainly consists of two parts: matrix and cutter head. The matrix is ​​the main supporting part of the bonded cutter head, while the cutter head is the cutting part during use. The cutter head will be continuously consumed during use, while the matrix will not. The reason why the cutter head can play the role of cutting is that it contains diamond. Diamond is the hardest substance at present. It rubs and cuts the processed object in the cutter head. The diamond particles are wrapped in metal inside the cutter head. During use, the metal matrix is ​​consumed together with the diamond. Generally, in the ideal situation, the metal matrix is ​​consumed faster than the diamond, which can ensure the sharpness of the cutter head and ensure that the cutter head has a longer life.

[0004] In the process of cutting stone, diamond saw blades will be subjected to alternating loads such as centrifugal force, sawing force, and sawing heat, which will cause wear and tear of diamond saw blades due to force effect and temperature effect. Force effect: In the sawing process, the saw blade is subjected to axial force and tangential force. Due to the force in the circumferential direction and radial direction, the saw blade is wavy in the axial direction and disc-shaped in the radial direction. Both of these deformations will cause uneven rock cut surface, much stone waste, loud noise and increased vibration during sawing, resulting in early damage to diamond segments and reduced saw blade life. Temperature effect: The influence of temperature on the saw blade process is mainly manifested in two aspects: one is the graphitization of diamonds in the segments; the other is the thermal stress between diamonds and the matrix, which causes the diamond particles to fall off prematurely.

[0005] For example: The Chinese utility model with application number: 202320019589.4 is a diamond saw blade, which includes a substrate, a cutter head is fixedly connected to the outer surface of the substrate, a groove is provided on the outer surface of the substrate, a protective layer is fixedly connected to the inner wall of the groove, a wear-resistant layer is fixedly connected to the outer surface of the substrate, a mounting hole is provided inside the substrate, and a reinforcement tube is fixedly connected to the inner wall of the mounting hole. The utility model has the following advantages and effects: the edge of the substrate is protected, the wear-resistant layer performs a large-area protective treatment on the substrate to improve the wear resistance of the substrate, thereby improving the service life of the substrate, the saw blade is installed with other equipment through the mounting hole, the connecting layer plays a connecting role, the anti-wear part is fixed, the anti-wear part improves the anti-wear effect of the mounting hole, and prevents the mounting hole from being worn and affecting the installation of the saw blade, so that the overall protection measures of the saw blade are stronger and the saw blade is more durable and wear-resistant.

[0006] Although the above device can play a protective and heat dissipation role at the edge of the substrate, the above device still needs to be improved during use.

[0007] 1. When cutting deeply, the debris will splash along the direction of the sawtooth rotation due to inertia. The baffle in the baffle assembly can prevent the debris from splashing around and discharge it in a fixed direction, reducing the debris from entering the air and causing damage to the workers.

[0008] 2. The heat dissipation method of the above device is to set a heat sink and a heat sink ring on the tool for heat dissipation. This heat dissipation method has a relatively good heat dissipation effect, but the above device is prone to wear and tear and is easily damaged. The method of replacing the heat sink and the heat sink ring for a long time is too costly, and the above method needs to be effectively improved. Utility Model Content

[0009] In order to solve the above technical problems, the utility model provides a diamond saw blade.

[0010] The utility model provides a diamond saw blade comprising: a motor, a support frame mounted on the motor and a saw blade body mounted on the output shaft of the motor, wherein a heat dissipation component is arranged on the saw blade body;

[0011] The support frame is provided with a material blocking assembly, which includes two fixing rings connected to the support frame with bolts, the two fixing rings are fixedly connected with fixing strips, the fixing strips are fixedly connected with guide plates, the two guide plates are provided with sliding grooves on opposite sides, a blocking piece is slidably connected in the sliding groove, the inner ring of the fixing ring is passed through by the output shaft of the power supply motor, and the saw blade body is located between the two fixing rings;

[0012] A protective piece is installed on the material blocking assembly.

[0013] Preferably, the protective member is a protective sleeve that is detachable from the material blocking assembly, and the protective sleeve is mounted on the fixing bar by bolts.

[0014] Preferably, the heat dissipation component includes a heat dissipation channel opened on the saw blade body, and a cooling liquid is arranged in the heat dissipation channel. The cooling liquid is a coolant or a thermally conductive silicone oil.

[0015] Preferably, the heat dissipation assembly also includes heat dissipation holes opened on the saw blade body.

[0016] Compared with the related art, the diamond saw blade provided by the utility model has the following beneficial effects:

[0017] 1. When cutting materials, the generated debris will splash everywhere. When cutting materials deeply, due to inertia, the debris will splash along the direction of rotation of the saw teeth. The baffle in the baffle assembly can prevent the debris from splashing everywhere and discharge it in a fixed direction, reducing the debris from entering the air and causing damage to the workers' bodies.

[0018] 2. The protective cover is connected to the material blocking assembly by bolts. When the material starts to be cut, the debris will splash everywhere. The protective cover can well block the debris splashing to both sides to prevent the debris from splashing.

[0019] 3. When the saw blade body is rotating and cutting, the heat dissipation holes on the saw blade body will generate a certain amount of airflow to cool the saw blade body. In addition, a heat dissipation channel is opened on the saw blade body, into which cooling liquid or thermal conductive silicone oil is injected, which can absorb part of the heat of the saw blade body and effectively prolong the overheating time of the saw blade body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of a diamond saw blade Figure 1 ;

[0021] Figure 2 A three-dimensional diagram of a diamond saw blade Figure 2 ;

[0022] Figure 3 A three-dimensional diagram of a diamond saw blade Figure 3 ;

[0023] Figure 4 is a cross-sectional view of a diamond saw blade;

[0024] Figure 5 The present invention is a stereoscopic diagram of a material blocking assembly of a diamond saw blade.

[0025] Numbers in the figure: 1, saw blade body; 2, fixing ring; 3, guide plate; 4, protective cover; 5, heat dissipation hole; 6, fixing strip; 7, baffle; 8, heat dissipation channel. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0027] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0028] See also Figures 1 to 5 The utility model provides a diamond saw blade, comprising a motor, a support frame mounted on the motor and a saw blade body 1 mounted on the output shaft of the motor, wherein a heat dissipation component is provided on the saw blade body 1;

[0029] A material blocking assembly is installed on the support frame, and the material blocking assembly includes two fixing rings 2 connected to the support frame by bolts, and the two fixing rings 2 are fixedly connected to fixing bars 6, and the fixing bars 6 are fixedly connected to guide plates 3, and the two guide plates 3 are provided with sliding grooves on the opposite sides, and a blocking piece 7 is slidably connected in the sliding groove, and the inner ring of the fixing ring 2 is passed through by the output shaft of the electric motor, and the saw blade body 1 is located between the two fixing rings 2;

[0030] A protective piece is installed on the material blocking assembly.

[0031] In this embodiment, a heat dissipation component is provided on the saw blade body, which can cool the saw blade body rotating at high speed. A material blocking component is installed on the support frame. When the material is deeply cut, the generated debris can splash around along the direction of the saw teeth. The blocking plate in the material blocking assembly can prevent the debris from moving upward and can effectively block it from falling to the ground, thereby reducing the splashing of debris and preventing it from causing harm to the health of people around.

[0032] The protective member is a protective sleeve 4 which is detachably mounted on the material retaining assembly, and the protective sleeve 4 is mounted on the fixing bar 6 by means of bolts.

[0033] In this embodiment, when the protective cover is needed, it can be directly installed, and when it is not needed, it can be directly removed. At the same time, the installation of the protective cover can effectively protect the rotating saw blade body to avoid damage to external personnel or objects due to other reasons during rotation, thereby effectively protecting the outside.

[0034] The heat dissipation component includes a heat dissipation channel 8 opened on the saw blade body 1. The heat dissipation channel 8 is provided with a cooling liquid, and the cooling liquid is a coolant or a heat-conducting silicone oil.

[0035] In this embodiment, a heat dissipation channel is provided on the saw blade body, and coolant or heat-conducting silicone oil is added into the channel, which can effectively prolong the overheating time of the saw blade body.

[0036] The heat dissipation assembly further includes a heat dissipation hole 5 formed on the saw blade body 1 .

[0037] Specific usage of the device 1: When cutting the material in depth (for example, when cutting a tree with a radius greater than the width of the saw blade body into two pieces, when cutting to a certain depth, turn the motor or turn the tree to change its cutting position and continue cutting) when cutting a tree with a radius less than the width of the saw blade body into two pieces, you only need to cut directly. The specific cutting method is to hold the motor or support frame to make the saw blade body contact the material. The saw blade body can effectively cut the material. During cutting, a certain amount of debris will be generated. The debris moves along the movement direction of the saw blade body. The baffle in the material baffle assembly installed on the support frame will block the downward (upward) debris, and the upward debris will be ejected along the inclination direction of the baffle, which can effectively prevent the debris from being ejected upward.

[0038] Specific usage method 2 of the device: When cutting rectangular materials, fix the motor or support frame on the external construction table or place the material on the construction table. You only need to push the motor or the material to cut the material. The debris generated by the cutting will be blocked by the baffle, so that the debris will be ejected along the inclination angle of the baffle.

[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A diamond saw blade, characterized in that: include: A motor, a support frame mounted on the motor, and a saw blade body (1) mounted on an output shaft of the motor, wherein a heat dissipation component is provided on the saw blade body (1); The support frame is provided with a material blocking assembly, the material blocking assembly comprising two fixing rings (2) bolted to the support frame, the two fixing rings (2) are fixedly connected with fixing strips (6), the fixing strips (6) are fixedly connected with guide plates (3), the two guide plates (3) are provided with sliding grooves on opposite surfaces, a blocking plate (7) is slidably connected in the sliding groove, the inner ring of the fixing ring (2) is passed by the output shaft of the electric motor, and the saw blade body (1) is located between the two fixing rings (2); A protective piece is installed on the material blocking assembly.

2. A diamond saw blade according to claim 1, characterized in that: The protective member is a protective sleeve (4) which is detachably mounted on the material blocking assembly, and the protective sleeve (4) is mounted on the fixing bar (6) by means of bolts.

3. A diamond saw blade according to claim 1, characterized in that: The heat dissipation component comprises a heat dissipation channel (8) opened on the saw blade body (1), wherein cooling liquid is arranged in the heat dissipation channel (8), and the cooling liquid is cooling liquid or heat-conducting silicone oil.

4. A diamond saw blade according to claim 1, characterized in that: The heat dissipation assembly also includes a heat dissipation hole (5) formed on the saw blade body (1).

Citation Information

Patent Citations

  • Diamond saw blade

    CN219256033U