Safe-to-use carbon dioxide welding machine
By designing a carbon dioxide welding machine system containing suction fan, activated carbon plate and aramid fiber, the problems of carbon monoxide poisoning and gas tank drop caused by welding are solved, and the safety and stability of the welding process are improved.
Patent Information
- Application Number
- CN202420906709.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When using a carbon dioxide welding machine, the colorless, odorless and carbon monoxide produced are easily sucked by workers, resulting in a safety hazard of poisoning. The carbon dioxide gas tank lacks effective fixation and is prone to rolling and falling when moving.
A system for safe use of carbon dioxide welding machines is designed, including components such as base plate, welding machine body, fixed groove plate, transparent splash-proof cover, suction fan, honeycomb activated carbon plate and aramid fiber. The carbon monoxide gas is sucked in through the suction fan, the aramid fiber adsorbs harmful particles, and the activated carbon plate absorbs carbon monoxide gas, ensuring that the gas tank is fixed through the protective ring and clamp to avoid falling.
Effectively absorb and treat carbon monoxide gas generated by welding, avoid workers' inhalation and poisoning, improve use safety, and steadily move the gas tank through a fixed structure to avoid the risk of falling.
Smart Images

Figure CN222608307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon dioxide welding machines, in particular to a carbon dioxide welding machine that is safe to use. Background Art
[0002] The carbon dioxide welding machine is a consumable arc welding method that uses CO2 as the shielding gas. When working, a gas protection layer is formed around the arc to isolate external oxygen, so that the weld will not be oxidized and carbonized, thereby improving the quality of the weld and making the welding surface more beautiful and smooth. The carbon dioxide welding machine uses a manual CO2 shielded welding machine as the welding power source to achieve semi-automatic or fully automatic welding of the workpiece.
[0003] Carbon monoxide will be produced when using a carbon dioxide welder for welding. Because carbon monoxide is colorless, odorless, and imperceptible, it is not easy for workers to detect it. It is easy for workers to inhale it during welding and cause poisoning, which poses a safety hazard. In addition, when using it, the carbon dioxide gas cylinder is simply placed on the device without effective fixation, and there is a risk of rolling and falling when moving. For this reason, we have proposed a safe way to use a carbon dioxide welder. Utility Model Content
[0004] The purpose of the utility model is to provide a carbon dioxide welding machine for safe use, so as to solve the problem raised in the above background technology that carbon monoxide will be generated when using a carbon dioxide welding machine for welding. Since carbon monoxide is colorless, odorless and imperceptible, it is not easy for workers to detect it. It is easy for workers to inhale it during welding and cause poisoning, which poses a safety hazard. In addition, when in use, the carbon dioxide gas cylinder is simply placed on the device without effective fixation, and there is a risk of rolling and falling when moving.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a safe use of carbon dioxide welding machine, comprising a bottom plate, a welding machine body and a fixed slot plate, wherein the welding machine body is placed on the top left side of the bottom plate, and the fixed slot plate is placed on the top right rear side of the bottom plate, the welding machine body is connected to a welding gun through a hose and the welding gun is electrically connected to the welding machine body, a hollow ring body is fixedly connected to the left side of the outer wall of the welding gun, a cylinder is provided on the left side wall of the hollow ring body and located on the outside of the welding gun, and the left end of the welding gun extends to the cylinder The outside of the cylinder is provided with a chamber around its interior, the left side wall of the hollow annular body is fixedly connected with a mounting ring, the left side wall of the mounting ring extends to the inner cavity of the chamber, the outer ring wall of the mounting ring is screwed to the inner cavity wall of the chamber, a connecting hole is provided on the upper side of the left side wall of the mounting ring, and the connecting holes are evenly distributed in a ring shape, the connecting holes are connected with the chamber and the inner cavity of the hollow annular body, the inner cavity of the chamber is filled with aramid fibers, and an air inlet hole is provided on the left side of the top of the inner cavity of the cylinder, and the air inlet holes are evenly distributed in a ring shape from left to right.
[0006] As a further description of the above technical solution:
[0007] The hollow ring body is connected to a box body through a hose, the bottom of the box body is fixedly connected to the top of the bottom plate and located at the front side of the welding machine body, a suction fan is provided on the left side of the inner cavity of the box body, a honeycomb activated carbon plate is provided on the right side of the inner cavity of the box body, and a filter is provided on the left side of the inner cavity of the connecting hole.
[0008] As a further description of the above technical solution:
[0009] A transparent splash shield is fixedly connected to the left side of the outer side wall of the cylinder.
[0010] As a further description of the above technical solution:
[0011] The inner cavity wall of the fixed groove plate is slidably connected with a slider, the front side wall of the slider extends to the outer side of the fixed groove plate and is fixedly connected with a protective ring, the inner cavity rear side wall of the protective ring is provided with a clamping groove, the inner cavity wall of the clamping groove is slidably connected with clamping plates on the left and right sides, the two clamping plates are screwed with a two-way screw rod inside, the left end of the two-way screw rod is connected to the bearing of the left side wall of the inner cavity of the clamping groove, the right end of the two-way screw rod extends to the outside of the clamping groove, the front side walls of the two clamping plates extend to the outside of the clamping groove, the inner side walls of the clamping plates are fixedly connected with clamping blocks on the front and back sides, a gas tank is clamped between the inner side walls of the two clamping blocks on the left and the two clamping blocks on the right, and the gas tank is connected to the welding machine body through a hose.
[0012] As a further description of the above technical solution:
[0013] A slot box is fixedly connected to the lower side of the front side wall of the fixed slot plate, the bottom of the gas tank extends to the inner cavity of the slot box and contacts the bottom of the inner cavity of the slot box, and a shock-absorbing pad is provided between the inner cavity wall of the slot box and the bottom of the gas tank.
[0014] As a further description of the above technical solution:
[0015] An adjustment hole is opened on the upper side of the right side wall of the fixed slot plate and the adjustment holes are evenly distributed from top to bottom. A fixing hole is opened on the right side wall of the slider. A fixing bolt is inserted into the inner cavity of the adjustment hole. The left end of the fixing bolt extends to the inner cavity of the fixing hole and is screwed to the fixing hole.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The safe use of carbon dioxide welding machine, through the external controller to start the welding machine body and the suction fan, the welding machine body is used for welding with the welding gun, the transparent splash cover blocks the flying sparks to avoid hurting the workers, the suction fan draws the air, the carbon monoxide gas generated by welding is sucked into the cylinder together with the air, and enters the chamber through the air inlet. The aramid fiber absorbs the harmful particles, and the gas passes through the connecting hole and the hollow ring body into the box body. The carbon monoxide gas is absorbed by the honeycomb activated carbon plate inside the box body, which can absorb and treat the carbon monoxide gas generated by welding to avoid being inhaled by workers, thereby improving the safety of use.
[0018] 2. The safe use of the carbon dioxide welding machine is to place the gas tank in the slot box through the inside of the protective ring and cooperate with the shock-absorbing pad in the slot box to reduce the shock of the gas tank. The fixing bolt is taken out from the fixing hole and the current adjustment hole by rotating the fixing bolt. The protective ring is moved up and down to adjust to the appropriate position according to the gas tanks of different heights. The two-way screw rod is rotated to drive the two clamps to move in opposite directions and then drive the clamping blocks to clamp and fix the gas tanks of different sizes. The gas tank can be fixed, making it more stable when moving, thereby avoiding rolling and falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional schematic diagram of the structure of a safe carbon dioxide welding machine proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the main cross-sectional view of the structure of a safe carbon dioxide welding machine proposed by the utility model;
[0021] Figure 3 It is a schematic diagram of a left-side sectional view of a structural cylinder of a carbon dioxide welding machine for safe use proposed by the utility model;
[0022] Figure 4 A top view and cross-sectional schematic diagram of a structural protection ring for safely using a carbon dioxide welding machine proposed by the utility model;
[0023] Figure 5 A method for safely using a carbon dioxide welding machine is proposed by the utility model Figure 2 Enlarged structural diagram at A in the middle.
[0024] In the figure: 100, bottom plate; 200, welding machine body; 210, welding gun; 211, hollow ring body; 212, cylinder; 213, chamber; 214, mounting ring; 215, connecting hole; 216, air inlet; 220, box; 221, suction fan; 230, transparent splash shield; 300, fixed groove plate; 310, slider; 311, protective ring; 312, clamping groove; 313, clamping plate; 314, two-way screw rod; 315, clamping block; 316, gas tank; 320, slot box; 330, adjustment hole; 331, fixing hole; 332, fixing bolt. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] The utility model provides a safe use of carbon dioxide welding machine, which can absorb and process the carbon monoxide gas generated by welding to prevent workers from inhaling it, thereby improving the safety of use. The gas tank 316 can be fixed to make it more stable when moving, thereby preventing rolling and falling. Please refer to Figure 1-5 , including a bottom plate 100, a welding machine body 200 and a fixed slot plate 300;
[0029] Please refer again Figure 1 , Figure 2 , Figure 3 and Figure 5The welding machine body 200 is connected to a welding gun 210 through a hose, and the welding gun 210 is electrically connected to the welding machine body 200. The welding gun 210 is used to cooperate with the welding machine body 200 for welding. A hollow ring body 211 is fixedly connected to the left side of the outer wall of the welding gun 210. The hollow ring body 211 is used to install a mounting ring 214. A cylinder 212 is provided on the left side wall of the hollow ring body 211 and located on the outside of the welding gun 210. The cylinder 212 is used to collect carbon monoxide gas. The left end of the welding gun 210 extends to the outside of the cylinder 212. A chamber 213 is opened around the inside of the cylinder 212. The chamber 213 is used to place aramid fibers. The left side wall of the hollow ring body 211 is fixedly connected to a mounting ring 214. The mounting ring 214 is used to install the cylinder 212. , and it is convenient to replace the aramid fiber in the chamber 213. The left side wall of the mounting ring 214 extends to the inner cavity of the chamber 213. The outer ring wall of the mounting ring 214 is screwed to the inner cavity wall of the chamber 213. A connecting hole 215 is opened on the upper side of the left side wall of the mounting ring 214, and the connecting holes 215 are evenly distributed in an annular shape. The connecting hole 215 is used to transport gas to the hollow ring body 211. The connecting hole 215 is connected to the chamber 213 and the inner cavity of the hollow ring body 211. The inner cavity of the chamber 213 is filled with aramid fiber, and the aramid fiber is used to absorb harmful particles. An air inlet hole 216 is opened on the left side of the inner cavity top of the cylinder 212, and the air inlet holes 216 are evenly distributed in an annular shape from left to right. The air inlet hole 216 is used to allow gas to enter the chamber 213. The machine body 200 is placed on the top left side of the bottom plate 100, the fixed slot plate 300 is placed on the top right rear side of the bottom plate 100, the hollow ring body 211 is connected to the box body 220 through a hose, the box body 220 is used to further process the gas, the bottom of the box body 220 is fixedly connected to the top of the bottom plate 100 and located on the front side of the welding machine body 200, a suction fan 221 is provided on the left side of the inner cavity of the box body 220, the suction fan 221 is used to inhale the carbon monoxide gas together with the air, a honeycomb activated carbon plate is provided on the right side of the inner cavity of the box body 220, the honeycomb activated carbon plate is used to absorb carbon monoxide, a filter screen is provided on the left side of the inner cavity of the connecting hole 215, the filter screen is used to prevent dust from further entering the hollow ring body 211, and the outer surface of the cylinder 212 is provided with a filter screen. A transparent splash shield 230 is fixedly connected to the left side of the side wall. The transparent splash shield 230 is used to prevent sparks from splashing and injuring workers. The welding machine body 200 and the suction fan 221 are started by an external controller. The welding machine body 200 is welded by cooperating with the welding gun 210. The transparent splash shield 230 blocks the splashing sparks to prevent workers from being injured. The suction fan 221 pumps the air. The carbon monoxide gas generated by welding is sucked into the cylinder 212 together with the air, and enters the chamber 213 through the air inlet 216. The aramid fiber absorbs the harmful particles. The gas passes through the connecting hole 215 and the hollow ring body 211 and then enters the box body 220. The carbon monoxide gas is absorbed by the honeycomb activated carbon plate inside the box body 220.
[0030] To sum up, the carbon monoxide gas generated by welding can be absorbed and treated to prevent it from being inhaled by workers, thereby improving the safety of use.
[0031] Please refer again Figure 1 , Figure 2 and Figure 4The inner cavity wall of the fixed groove plate 300 is slidably connected with a slider 310, and the slider 310 is used to drive the protective ring 311 to move. The front side wall of the slider 310 extends to the outer side of the fixed groove plate 300 and is fixedly connected with the protective ring 311. The protective ring 311 is used to fix the gas tank 316 by cooperating with the clamping plate 313. The inner cavity rear wall of the protective ring 311 is provided with a clamping groove 312, and the clamping groove 312 is used to install and limit the clamping plate 313. The inner cavity wall of the clamping groove 312 is slidably connected with clamping plates 313 on the left and right sides. The clamping plate 313 is used to cooperate with the clamping block 315 to clamp and fix the gas tank 316. The two clamping plates 313 are internally screwed with a bidirectional screw rod 314, and the bidirectional screw rod 314 is used to drive the two The clamping plates 313 move towards each other, the left end of the bidirectional screw rod 314 is connected to the bearing of the left side wall of the inner cavity of the clamping groove 312, the right end of the bidirectional screw rod 314 extends to the outside of the clamping groove 312, the front side walls of the two clamping plates 313 extend to the outside of the clamping groove 312, and the inner side walls of the clamping plates 313 are fixedly connected with clamping blocks 315 on both sides. The clamping blocks 315 are used to clamp and fix gas cylinders 316 of different sizes. A gas cylinder 316 is clamped between the inner side walls of the two left clamping blocks 315 and the two right clamping blocks 315. The gas cylinder 316 is connected to the welding machine body 200 through a hose, and a slot box 320 is fixedly connected to the lower side of the front side wall of the fixed slot plate 300. The slot box 320 is used to support the bottom of the gas cylinder 316. The internal shock-absorbing pad reduces the impact of vibration generated during movement on the gas tank 316. The bottom of the gas tank 316 extends to the inner cavity of the slot box 320 and contacts the bottom of the inner cavity of the slot box 320. A shock-absorbing pad is provided between the inner cavity wall of the slot box 320 and the bottom of the gas tank 316. An adjustment hole 330 is provided on the upper side of the right side wall of the fixed slot plate 300, and the adjustment holes 330 are evenly distributed from top to bottom. The adjustment hole 330 is used to cooperate with the fixing bolt 332 to adjust the height of the protective ring 311 to adapt to gas tanks 316 of different heights. The right side wall of the slider 310 is provided with a fixing hole 331, and the fixing hole 331 is used to install the fixing bolt 332. The inner cavity of the adjustment hole 330 is plugged with the fixing bolt 332, and the fixing bolt 332 is used to At the position of the fixed protective ring 311, the left end of the fixing bolt 332 extends to the inner cavity of the fixing hole 331 and is screwed with the fixing hole 331. The gas tank 316 is placed in the slot box 320 through the inside of the protective ring 311 and the shock-absorbing pad in the slot box 320 is used to reduce the shock of the gas tank 316. The fixing bolt 332 is taken out from the fixing hole 331 and the current adjustment hole 330 by rotating the fixing bolt 332. The protective ring 311 is moved up and down to adjust to a suitable position according to the gas tank 316 of different heights. The two-way screw rod 314 is rotated, and the two-way screw rod 314 rotates to drive the two clamping plates 313 to move in opposite directions, and then drives the clamping block 315 to clamp and fix the gas tanks 316 of different sizes.
[0032] In summary, the gas tank 316 can be fixed to make it more stable when moving, thereby avoiding rolling and falling.
[0033] During specific use, the technical personnel in this field place the gas tank 316 in the slot box 320 through the protective ring 311, and cooperate with the shock-absorbing pad in the slot box 320 to dampen the gas tank 316, rotate the fixing bolt 332 to remove the fixing bolt 332 from the fixing hole 331 and the current adjustment hole 330, move the protective ring 311 up and down to adjust it to a suitable position according to the gas tank 316 of different heights, rotate the bidirectional screw rod 314, and the bidirectional screw rod 314 rotates to drive the two clamps 313 to move in opposite directions and then drive the clamp block 315 to clamp and fix the gas tanks 316 of different sizes, and connect the gas tank 316 to the welding machine body 20 through the hose. 0 After connection, open the valve on the gas tank 316, start the welding machine body 200 and the suction fan 221 through the external controller, the welding machine body 200 is welded by cooperating with the welding gun 210, the transparent splash shield 230 blocks the flying sparks to avoid hurting the workers, the suction fan 221 pumps the air, and the carbon monoxide gas generated by welding is sucked into the cylinder 212 together with the air, and enters the chamber 213 through the air inlet 216. The aramid fiber absorbs the harmful particles, and the gas enters the box body 220 through the connecting hole 215 and the hollow ring body 211, and the carbon monoxide gas is absorbed by the honeycomb activated carbon plate inside the box body 220.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A safe use of carbon dioxide welding machine, characterized by: The invention comprises a bottom plate (100), a welding machine body (200) and a fixed slot plate (300), wherein the welding machine body (200) is placed on the left side of the top of the bottom plate (100), and the fixed slot plate (300) is placed on the right rear side of the top of the bottom plate (100); the welding machine body (200) is connected to a welding gun (210) through a hose, and the welding gun (210) is electrically connected to the welding machine body (200); a hollow ring body (211) is fixedly connected to the left side of the outer wall of the welding gun (210); a cylinder (212) is provided on the left side wall of the hollow ring body (211) and located on the outer side of the welding gun (210); the left end of the welding gun (210) extends to the outer side of the cylinder (212); the inside of the cylinder (212) is A chamber (213) is opened around the hollow ring body (211); a mounting ring (214) is fixedly connected to the left side wall of the hollow ring body (211); the left side wall of the mounting ring (214) extends to the inner cavity of the chamber (213); the outer ring wall of the mounting ring (214) is screwed to the inner cavity wall of the chamber (213); a connecting hole (215) is opened on the upper side of the left side wall of the mounting ring (214); the connecting holes (215) are evenly distributed in a ring shape; the connecting holes (215) are connected to the chamber (213) and the inner cavity of the hollow ring body (211); the inner cavity of the chamber (213) is filled with aramid fibers; an air inlet hole (216) is opened on the left side of the inner cavity top of the cylinder (212); the air inlet holes (216) are evenly distributed in a ring shape from left to right.
2. A safe use carbon dioxide welding machine according to claim 1, characterized in that: The hollow annular body (211) is connected to a box body (220) via a hose, the bottom of the box body (220) is fixedly connected to the top of the bottom plate (100) and located at the front side of the welding machine body (200), a suction fan (221) is provided on the left side of the inner cavity of the box body (220), a honeycomb activated carbon plate is provided on the right side of the inner cavity of the box body (220), and a filter screen is provided on the left side of the inner cavity of the connecting hole (215).
3. A safe use carbon dioxide welding machine according to claim 1, characterized in that: A transparent splash-proof cover (230) is fixedly connected to the left side of the outer side wall of the cylinder (212).
4. A safe use carbon dioxide welding machine according to claim 1, characterized in that: The inner cavity wall of the fixed groove plate (300) is slidably connected to a slider (310), the front side wall of the slider (310) extends to the outer side of the fixed groove plate (300) and is fixedly connected to a protective ring (311), the inner cavity rear side wall of the protective ring (311) is provided with a clamping groove (312), the inner cavity wall of the clamping groove (312) is slidably connected to clamping plates (313) on the left and right sides, the two clamping plates (313) are internally screwed with bidirectional screw rods (314), the left end of the bidirectional screw rod (314) is connected to the clamping groove (312), and the left end of the bidirectional screw rod (314) is screwed to the left end of the clamping groove (312). 12), the right end of the bidirectional screw rod (314) extends to the outside of the clamping groove (312), the front side walls of the two clamping plates (313) extend to the outside of the clamping groove (312), the front and rear sides of the inner side walls of the clamping plates (313) are fixedly connected with clamping blocks (315), a gas tank (316) is clamped between the inner side walls of the two left clamping blocks (315) and the two right clamping blocks (315), and the gas tank (316) is connected to the welding machine body (200) through a hose.
5. A safe use carbon dioxide welding machine according to claim 4, characterized in that: A trough box (320) is fixedly connected to the lower side of the front side wall of the fixed trough plate (300), the bottom of the gas tank (316) extends to the inner cavity of the trough box (320) and contacts the bottom of the inner cavity of the trough box (320), and a shock-absorbing pad is provided between the inner cavity wall of the trough box (320) and the bottom of the gas tank (316).
6. A safe use carbon dioxide welding machine according to claim 4, characterized in that: An adjustment hole (330) is opened on the upper side of the right side wall of the fixed slot plate (300), and the adjustment holes (330) are evenly distributed from top to bottom. A fixing hole (331) is opened on the right side wall of the sliding block (310), and a fixing bolt (332) is inserted into the inner cavity of the adjustment hole (330). The left end of the fixing bolt (332) extends to the inner cavity of the fixing hole (331) and is screwed to the fixing hole (331).