Programmable control pipe welding equipment
By designing programmable controlled welded pipe equipment, the round rod and limit rod structure are used to achieve rapid fixation of steel pipes with different lengths at the welding point, and the scrap generated by grinding at the welding point is collected through the upper rubber block and control block structure, which solves the problem of ineffective fixing and collection in the prior art, and improves the efficiency and effect of the welding process.
Patent Information
- Application Number
- CN202420452677.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-09
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-09
AI Technical Summary
The existing welded pipe fixing devices cannot effectively fix steel pipes with unequal lengths at the left and right places, and cannot effectively collect waste materials generated by grinding at the welding places.
A programmable controlled welded pipe equipment is designed to achieve rapid fixation of steel pipes with different front and rear lengths at the welded site through the combination of round rod structure and limit rod structure. At the same time, the upper rubber block and control block structure are used, combined with the electromagnet and gear system, to achieve effective collection of waste during the fixing of steel pipes and grinding.
It realizes rapid fixation of steel pipes with unequal lengths at the welding point, facilitates effective collection of waste materials generated by grinding at the welding point, and improves the efficiency and effect of the welding process.
Smart Images

Figure CN222608443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe welding equipment, in particular to a programmable control pipe welding equipment. Background Art
[0002] Welded steel pipe, also known as welded pipe, is a steel pipe made by welding steel plates or strips after curling and forming, and is generally fixed in length of 6 meters. The production process of welded steel pipe is simple, the production efficiency is high, there are many varieties and specifications, and the equipment investment is small, but the general strength is lower than that of seamless steel pipe. When the welded pipe is used in the fields of transporting gas and liquid, it is required to have good sealing performance. After the welding of stainless steel welded pipe is completed, the weld surface needs to be polished and ground. The stainless steel welded pipe needs to be fixed during the grinding. After the current fixing device fixes the stainless steel welded pipe, the staff polishes and grinds its surface with a handheld grinder. After grinding, the stainless steel welded pipe needs to be rotated continuously to fully grind its surface.
[0003] After searching, the Chinese patent announcement number is CN219444059U, which discloses a stainless steel welded pipe fixing device. In this patent, the distance between the first fixing plate and the second fixing plate can be changed by setting a connecting rod, a sliding block and a second fixing plate on the base, thereby increasing the fixing range of the stainless steel welded pipe, and then the second fixing plate is fixed to the base by the locking bolts on the fixing frame, and the stainless steel welded pipe is inserted into the first fixing ring and the second fixing ring, and the bidirectional screw rod is rotated to drive the first extrusion plate and the second extrusion plate to approach each other, so as to clamp and fix the stainless steel welded pipe, so that the stainless steel welded pipe is located in the middle of the first fixing ring, and at the same time, the waste collection device such as the feed hopper is moved to the right below the steel pipe welding part by moving the mounting block, so as to collect the waste generated by the surface grinding of the steel pipe welding part;
[0004] However, because the left and right lengths of the weld on the steel pipe surface are not necessarily equal, and one side of the fixed plate in the above device cannot move, the waste collection device may not be able to effectively collect the waste generated by grinding the weld, and the bidirectional screw rod and the first extrusion plate and the second extrusion plate have poor fixing effect on the steel pipe. Utility Model Content
[0005] The utility model provides a programmable control pipe welding device, which has the advantages of quickly fixing steel pipes of unequal lengths on the left and right sides of a welding point, and is convenient for collecting waste generated by grinding at the welding point. It solves the problem in the related art that steel pipes of different lengths on the left and right sides of a welding point cannot be effectively fixed and waste generated by grinding at the welding point is difficult to effectively collect.
[0006] The technical scheme of the utility model is as follows: a programmable control welding pipe equipment comprises a workbench, wherein slide grooves are provided on the left and right sides of the workbench, a front rotating rod is rotatably installed on the front side of the inner cavity of the left slide groove, a rear rotating rod is rotatably installed on the rear side of the left slide groove, a limiting hole is provided on the front side of the rear rotating rod, a round frame is fixedly installed on the rear side of the rear rotating rod and the front side of the front rotating rod, a round rod is movably installed on the middle part of the front rotating rod, a rotating plate is fixedly installed on the front side of the round rod, a limiting rod is fixedly installed on the rear side of the round rod, and sliders are movably installed on the outer surfaces of the front rotating rod and the rear rotating rod.
[0007] Preferably, vertical rods are fixedly installed on the left and right sides of the front and rear sides of the top of the slider, and arc blocks are fixedly installed on the top of the opposite side of the front and rear vertical rods, a circular ring is movably installed on the top of the slider, and a plurality of racks are fixedly installed on the outer surface of the circular ring, and annular grooves are provided on the front and rear sides of the circular ring, a control block is fixedly installed on the top of the inner cavity of the circular ring, a switch is fixedly installed on the front side of the control block, and electromagnets are fixedly installed on the left and right sides of the bottom of the control block, an upper rubber block is movably installed on the bottom of the control block through a telescopic rod and an arc plate, and a lower rubber block is fixedly installed on the bottom of the inner cavity of the circular ring through an arc plate, a motor is fixedly installed on the left side of the slider through a connecting plate, a gear is detachably installed on the rear side of the motor, and a discharge groove is provided in the middle of the workbench.
[0008] Preferably, the cross-section of the inner cavity of the limiting hole is of polygonal design, and the shape and length of the inner cavity of the limiting hole match the shape and length of the outer surface of the limiting rod. Therefore, when in use, after the front rotating rod extends the limiting rod into the inner cavity of the limiting hole on the front side of the rear rotating rod through the round rod, the front rotating rod and the rear rotating rod are integrated into one, and then when the front or rear round frame is rotated, the front rotating rod and the rear rotating rod can be driven to rotate synchronously.
[0009] Preferably, the outer surface of the front rotating rod is provided with a thread matching the inner wall of the connection with the front slider, and the outer surface of the rear rotating rod is provided with a thread matching the inner wall of the connection with the rear slider. The outer surfaces of the front rotating rod and the rear rotating rod are provided with threads in opposite directions, so that when in use, the front rotating rod and the rear rotating rod rotate synchronously, which can simultaneously drive the front or rear slider to move closer to or away from the center of the workbench synchronously.
[0010] Preferably, the diameter of the arc block matches the diameter of the inner cavity of the annular groove, and the ring is movably mounted on the top of the vertical rod through the annular groove and the arc block, so that the ring can rotate on the top of the vertical rod when in use.
[0011] Preferably, the shape and distribution position of the rack match the shape of the outer surface of the gear, and the gear is detachably mounted on the output shaft at the front side of the motor.
[0012] Preferably, the switch is electrically connected to the control block and the electromagnet through a wire. After power is turned on, the electromagnet and the arc plate on the top of the upper rubber block for connection have the same magnetic pole. When in use, the switch is pressed and the electromagnet is powered on, causing the upper rubber block to move downward and cooperate with the lower rubber block to fix welded steel pipes of different shapes.
[0013] Preferably, the discharge trough is located in the middle of the workbench, and the discharge trough is located in the middle of the left and right sliders. The length of the top of the inner cavity of the discharge trough is greater than the diameter of the circular ring. Therefore, when in use, the position and shape of the discharge trough can be utilized to effectively collect the debris generated by grinding when grinding the welding point of the welded pipe.
[0014] The working principle and beneficial effects of the utility model are:
[0015] The programmable control pipe welding equipment is used in conjunction with a round rod structure and a limit rod structure. When in use, the limit rod is extended into the inner cavity of the limit hole, so that the front rotating rod and the rear rotating rod are connected as one body, and then the rotation of one side of the round frame can drive the front and rear sliders to move forward or backward synchronously. When it is necessary to clamp steel pipes with different front and rear lengths at the welding point, the round rod is moved forward through the rotating plate to separate the limit rod from the limit hole. At this time, the front rotating rod and the rear rotating rod can only adjust the position of the front or rear slider separately, which is convenient for fixing steel pipes with different front and rear lengths at the welding point.
[0016] The programmable control pipe welding equipment is used in conjunction with an upper rubber block structure and a control block structure. When in use, a switch starts the electromagnet to energize, causing the upper rubber block to move downward, and cooperate with the lower rubber block to fix the front and rear ends of the steel pipe. At the same time, the welding point is located directly above the discharge chute, and the motor is started after the steel pipe is fixed, so that the front and rear rings rotate during operation, thereby continuously and comprehensively grinding the welding point of the steel pipe and utilizing the position of the welding point to facilitate the collection of waste generated by grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0018] Figure 1 It is a schematic diagram of the front appearance of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the top appearance of the overall structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the left side appearance of the overall structure of the utility model after being cut open;
[0021] Figure 4 For this utility model Figure 1 A schematic diagram of the structure at A;
[0022] Figure 5 For this utility model Figure 3 Schematic diagram of the structure at point B.
[0023] In the figure: 1. workbench; 2. slide; 3. front rotating rod; 4. rear rotating rod; 5. limit hole; 6. round frame; 7. round rod; 8. rotating plate; 9. limit rod; 10. slider; 11. vertical rod; 12. arc block; 13. circular ring; 14. rack; 15. annular groove; 16. control block; 17. switch; 18. electromagnet; 19. upper rubber block; 20. lower rubber block; 21. motor; 22. gear; 23. discharge chute. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 to Figure 5As shown, a programmable control pipe welding device comprises a workbench 1, wherein slide grooves 2 are provided on both sides of the workbench 1, a front rotating rod 3 is rotatably installed on the front side of the inner cavity of the left slide groove 2, a rear rotating rod 4 is rotatably installed on the rear side of the left slide groove 2, a limiting hole 5 is provided on the front side of the rear rotating rod 4, a round frame 6 is fixedly installed on the rear side of the rear rotating rod 4 and the front side of the front rotating rod 3, a round rod 7 is movably installed on the middle part of the front rotating rod 3, a rotating plate 8 is fixedly installed on the front side of the round rod 7, a limiting rod 9 is fixedly installed on the rear side of the round rod 7, the cross section of the inner cavity of the limiting hole 5 is polygonal in design, and the shape and length of the inner cavity of the limiting hole 5 match the shape and length of the outer surface of the limiting rod 9, so that when in use, the polygonal design of the cross section of the inner cavity of the limiting hole 5 is used to move the limiting rod 9 through the round rod 7 on the front rotating rod 3 After 9 is inserted into the inner cavity of the limiting hole 5 on the front side of the rear rotating rod 4, the front rotating rod 3 and the rear rotating rod 4 are integrated into one body, and then when the round frame 6 on the front or rear side is rotated, the front rotating rod 3 and the rear rotating rod 4 can be driven to rotate synchronously, and the outer surfaces of the front rotating rod 3 and the rear rotating rod 4 are movably installed with sliders 10, and the outer surface of the front rotating rod 3 is provided with a thread matching the inner wall of the connection of the front slider 10, and the outer surface of the rear rotating rod 4 is provided with a thread matching the inner wall of the connection of the rear slider 10, and the outer surfaces of the front rotating rod 3 and the rear rotating rod 4 are provided with threads in opposite directions, so that when in use, when the front rotating rod 3 and the rear rotating rod 4 are rotated synchronously, the front or rear slider 10 can be driven to synchronously approach or move away from the center of the workbench 1 at the same time, and the left and right sides of the front and rear sides of the top of the slider 10 are fixedly installed with vertical rods 11 The top of the opposite side of the front and rear vertical rods 11 is fixedly installed with an arc block 12, the top of the slider 10 is movably installed with a ring 13, the outer surface of the ring 13 is fixedly installed with a plurality of racks 14, the front and rear sides of the ring 13 are provided with annular grooves 15, the diameter of the arc block 12 matches the diameter of the inner cavity of the annular groove 15, the ring 13 is movably installed on the top of the vertical rod 11 through the annular groove 15 and the arc block 12, so that when in use, the ring 13 can rotate on the top of the vertical rod 11, the top of the inner cavity of the ring 13 is fixedly installed with a control block 16, the front side of the control block 16 is fixedly installed with a switch 17, the left and right sides of the bottom of the control block 16 are fixedly installed with an electromagnet 18, the switch 17 is electrically connected to the control block 16 and the electromagnet 18 through a wire, and after power is turned on The electromagnet 18 has the same magnetic pole on the opposite side of the arc plate for connecting with the top of the upper rubber block 19. When in use, the switch 17 is pressed, and the electromagnet 18 is energized, so that the upper rubber block 19 moves downward, and cooperates with the lower rubber block 20 to fix welded steel pipes of different shapes. The bottom of the control block 16 is movably mounted with the upper rubber block 19 through a telescopic rod and an arc plate, and the bottom of the inner cavity of the ring 13 is fixedly mounted with the lower rubber block 20 through an arc plate. The left side of the slider 10 is fixedly mounted with a motor 21 through a connecting plate, and a gear 22 is detachably mounted on the rear side of the motor 21. The shape and distribution position of the rack 14 match the shape of the outer surface of the gear 22. The gear 22 is detachably mounted on the output shaft on the front side of the motor 21, and a discharge trough 23 is provided in the middle of the workbench 1.The position of the discharge groove 23 is located in the middle of the workbench 1, and the discharge groove 23 is located in the middle of the left and right sliders 10. The length of the top of the inner cavity of the discharge groove 23 is greater than the diameter of the ring 13. Therefore, when in use, the position and shape of the discharge groove 23 can effectively collect the debris generated by grinding when grinding the welding part of the welded pipe.
[0026] Working principle: when in use, first assemble all the structures correctly, then move the steel pipe to be polished to the middle of the front and rear circular rings 13, and keep moving the steel pipe so that the welding part on the surface of the steel pipe is located at the top of the discharge groove 23, and then use the polygonal design of the cross section of the inner cavity of the limiting hole 5, after the front rotating rod 3 extends the limiting rod 9 into the inner cavity of the limiting hole 5 on the front side of the rear rotating rod 4 through the round rod 7, the front rotating rod 3 and the rear rotating rod 4 are integrated, and then when the front or rear circular frame 6 is rotated, the front rotating rod 3 and the rear rotating rod 4 can be driven to rotate synchronously, so as to drive the front and rear sliders 10 and their top structure to move forward or backward synchronously. If the front and rear steel pipes at the welding part are not the same length, the round rod 7 is moved forward by the rotating plate 8, so that the limiting rod 9 is separated from the limiting hole 5. At this time, the front rotating rod 3 and the rear rotating rod 4 are separated, that is, the rotation of the front rotating rod 3 can only adjust the position of the front slider 10, and then the front and rear circular frames 6 are rotated separately, so as to adjust the positions of the front and rear sliders 10 so that they can be located at the front and rear ends of the steel pipe respectively.
[0027] After the position adjustment of the front and rear sliders 10 is completed, the front and rear switches 17 are pressed again, and the electromagnet 18 is energized to drive the upper rubber block 19 to move downward, and cooperate with the lower rubber block 20 to fix steel pipes of different shapes and sizes between the upper rubber block 19 and the lower rubber block 20. At the same time, the front and rear motors 21 are started, and the front and rear gears 22 rotate, and the front and rear rings 13 are driven to rotate through the rack 14, so as to realize the rotation flanging during the grinding of the steel pipe and improve the grinding effect of the steel pipe welding.
[0028] In summary, compared with general similar devices, this programmable control pipe welding equipment has the advantages of quickly fixing steel pipes of unequal lengths on the left and right sides of the welding point, and facilitating the collection of waste generated by grinding the welding point.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A programmable control pipe welding device, characterized in that: The workbench (1) comprises a workbench (1), wherein both left and right sides of the workbench (1) are provided with slide grooves (2), a front rotating rod (3) is rotatably mounted on the front side of the inner cavity of the left slide groove (2), a rear rotating rod (4) is rotatably mounted on the rear side of the left slide groove (2), a limiting hole (5) is arranged on the front side of the rear rotating rod (4), a round frame (6) is fixedly mounted on the rear side of the rear rotating rod (4) and the front side of the front rotating rod (3), a round rod (7) is movably mounted on the middle part of the front rotating rod (3), a rotating plate (8) is fixedly mounted on the front side of the round rod (7), a limiting rod (9) is fixedly mounted on the rear side of the round rod (7), and a sliding block (10) is movably mounted on the outer surfaces of the front rotating rod (3) and the rear rotating rod (4).
2. A programmable control pipe welding equipment according to claim 1, characterized in that: The left and right sides of the front and rear sides of the top of the slider (10) are fixedly mounted with vertical rods (11), the tops of the opposite sides of the front and rear vertical rods (11) are fixedly mounted with arc blocks (12), a circular ring (13) is movably mounted on the top of the slider (10), a plurality of racks (14) are fixedly mounted on the outer surface of the circular ring (13), annular grooves (15) are provided on the front and rear sides of the circular ring (13), a control block (16) is fixedly mounted on the top of the inner cavity of the circular ring (13), and a front side of the control block (16) is fixedly mounted A switch (17) is provided, electromagnets (18) are fixedly installed on both left and right sides of the bottom of the control block (16), an upper rubber block (19) is movably installed on the bottom of the control block (16) through a telescopic rod and an arc plate, a lower rubber block (20) is fixedly installed on the bottom of the inner cavity of the ring (13) through an arc plate, a motor (21) is fixedly installed on the left side of the slider (10) through a connecting plate, a gear (22) is detachably installed on the rear side of the motor (21), and a discharge trough (23) is opened in the middle of the workbench (1).
3. A programmable control pipe welding equipment according to claim 1, characterized in that: The cross-section of the inner cavity of the limiting hole (5) is of polygonal design, and the shape and length of the inner cavity of the limiting hole (5) match the shape and length of the outer surface of the limiting rod (9).
4. A programmable control pipe welding equipment according to claim 1, characterized in that: The outer surface of the front rotating rod (3) is provided with a thread matching the inner wall of the connection portion of the front sliding block (10), the outer surface of the rear rotating rod (4) is provided with a thread matching the inner wall of the connection portion of the rear sliding block (10), and the outer surfaces of the front rotating rod (3) and the rear rotating rod (4) are provided with threads in opposite directions.
5. A programmable control pipe welding equipment according to claim 2, characterized in that: The diameter of the arc block (12) matches the diameter of the inner cavity of the annular groove (15), and the ring (13) is movably mounted on the top of the vertical rod (11) through the annular groove (15) and the arc block (12).
6. A programmable control pipe welding equipment according to claim 2, characterized in that: The shape and distribution position of the rack (14) are matched with the shape of the outer surface of the gear (22), and the gear (22) is detachably mounted on the output shaft at the front side of the motor (21).
7. A programmable control pipe welding equipment according to claim 2, characterized in that: The switch (17) is electrically connected to the control block (16) and the electromagnet (18) via a wire. When energized, the electromagnet (18) and the arc-shaped plate on the top of the upper rubber block (19) have the same magnetic pole on the opposite side.
8. A programmable control pipe welding equipment according to claim 2, characterized in that: The discharge groove (23) is located in the middle of the workbench (1), the discharge groove (23) is located in the middle of the left and right sliding blocks (10), and the length of the top of the inner cavity of the discharge groove (23) is greater than the diameter of the ring (13).
Citation Information
Patent Citations
Stainless steel welded pipe fixing equipment
CN219444059U