Automatic feeding and welding device for ton barrel net rack

Abstract

The utility model provides an automatic feeding and welding device for ton barrel net racks, which relates to the technical field of automatic feeding of ton barrel net racks and comprises a fixing mechanism, a moving mechanism is fixedly mounted at the top of the fixing mechanism, and the moving mechanism comprises a portal frame. According to the automatic grabbing device, under the cooperation of the fixing mechanism and the moving mechanism, firstly, the height of the mechanical grabbing hand is adjusted through the telescopic rod according to the size of the ton barrel, the automatic grabbing device can flexibly adapt to ton barrel net racks of different sizes and specifications, stable and accurate grabbing is ensured, and the universality and practicability of the device are greatly improved; secondly, the motor operates to drive the ton barrel to move, grabbing and movable feeding of the ton barrel net rack can be rapidly and continuously carried out, the production efficiency is remarkably improved, the two hydraulic cylinders operate to drive the fixing plate to move to clamp and fix the ton barrel, the ton barrel can be firmly fixed, the situation that the ton barrel falls off or topples accidentally in the welding process is prevented, and the welding quality is improved. And meanwhile, equipment damage and faults caused by vibration can be reduced through the springs.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic feeding of ton barrel grid frames, in particular to an automatic feeding and welding device for a ton barrel grid frame. Background Art

[0002] IBC ton barrel refers to IBC medium bulk container, which is an essential tool for modern storage and transportation of liquid products. The container barrel is composed of an inner container and a metal frame. The inner container is blow-molded with high molecular weight and high density polyethylene, which has high strength, corrosion resistance and good hygiene.

[0003] Most of the existing ton barrel grids are transported and loaded by workers, which wastes time, requires a lot of labor, and reduces work efficiency. Secondly, they are welded and assembled, but manual welding makes workers vulnerable to injury and cannot guarantee the safety of workers. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when the above equipment is used, the existing ton barrel grid frame manual feeding will increase the labor force of workers, and manual welding thereof is likely to cause injuries to workers, and an automatic feeding and welding device for a ton barrel grid frame is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an automatic feeding and welding device for a ton barrel grid, comprising a fixing mechanism, a moving mechanism is fixedly installed on the top of the fixing mechanism;

[0006] The moving mechanism includes a gantry, two groups of fixed frames are fixedly installed on the outer wall of the gantry, the outer wall of the gantry is opened with a hole, a threaded rod is movably inserted into the inner wall of the hole, a motor is arranged on one side of the outer wall of the threaded rod, a moving slide is threadedly connected to the outer wall of the threaded rod, a telescopic rod is fixedly installed on the bottom of the moving slide, and a connecting plate is fixedly installed on the bottom of the telescopic rod.

[0007] Preferably, two connecting rods are fixedly installed on the bottom of the connecting plate, mechanical grippers are fixedly installed on the bottom of the two connecting rods, and welding equipment is arranged on one side of the outer wall of the gantry.

[0008] Preferably, the fixing mechanism comprises a workbench, four springs are fixedly mounted on the bottom of the workbench, and dampers are fixedly mounted on the inner surface walls of the four springs.

[0009] Preferably, a bottom plate is fixedly installed between the bottoms of the four springs, and a storage plate is fixedly installed on the top of the workbench.

[0010] Preferably, a second storage plate is fixedly installed on the top of the workbench, and two hydraulic cylinders are fixedly installed on the top of the workbench.

[0011] Preferably, piston rods are provided at the output ends of the two hydraulic cylinders, and fixing plates are fixedly mounted on the outer surfaces of the two piston rods.

[0012] Preferably, the top of the workbench is fixedly connected to the bottom of the gantry, and the top of the workbench is fixedly connected to the bottoms of the two sets of fixing frames.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] In the utility model, by cooperating with the fixing mechanism and the moving mechanism, firstly, the height of the mechanical gripper is adjusted according to the size of the ton barrel through the telescopic rod, so that the ton barrel grid frames of different sizes and specifications can be flexibly adapted to ensure stable and accurate grasping, which greatly enhances the versatility and practicality of the device. Secondly, the motor drives the ton barrel to move, and the ton barrel grid frame can be quickly and continuously grasped and moved for feeding without rest, which significantly improves the production efficiency. Then, the two hydraulic cylinders drive the fixed plate to move to clamp and fix the ton barrel, which can firmly fix the ton barrel to prevent accidental falling off or tipping over during feeding and welding. At the same time, the spring helps to extend the service life of the device and reduce equipment damage and failures caused by vibration.

[0015] In the utility model, the two fixing plates are moved relative to each other to fix the ton barrel by the cooperation of the fixing mechanism through the simultaneous operation of two hydraulic cylinders, so that the stability of the ton barrel during the feeding and welding process can be ensured, which helps to reduce the shaking and movement of the ton barrel and avoid deviation or tipping during operation, thereby ensuring the welding quality and production efficiency. At the same time, the four springs and four dampers cooperate with each other to effectively absorb and disperse the vibration and impact generated by the device during operation, thereby reducing the noise level and creating a more comfortable working environment for the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model proposes a main structural stereogram of a ton barrel grid automatic feeding and welding device;

[0017] Figure 2 The utility model proposes a disassembled stereoscopic diagram of the fixing mechanism in a ton barrel grid automatic feeding and welding device;

[0018] Figure 3 The utility model provides a schematic diagram of the disassembly of the moving mechanism in the automatic feeding and welding device of the ton barrel grid;

[0019] Figure 4 The utility model provides a stereoscopic diagram of a moving mechanism in an automatic feeding and welding device for a ton barrel grid.

[0020] Legend:

[0021] 1. Fixing mechanism; 101. Workbench; 102. Spring; 103. Damper; 104. Bottom plate; 105. Storage plate 1; 106. Storage plate 2; 107. Hydraulic cylinder; 108. Piston rod; 109. Fixing plate; 2. Moving mechanism; 201. Gantry; 202. Fixing frame; 203. Hole; 204. Threaded rod; 205. Motor; 206. Moving slide; 207. Telescopic rod; 208. Connecting plate; 209. Connecting rod; 210. Mechanical gripper; 211. Welding equipment. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides an automatic feeding and welding device for a ton barrel grid, comprising a fixing mechanism 1, on the top of which a moving mechanism 2 is fixedly installed;

[0025] The mobile mechanism 2 includes a gantry 201, on the outer wall of which two sets of fixed frames 202 are fixedly installed, the outer wall of the gantry 201 is provided with a hole 203, the inner wall of the hole 203 is movably inserted with a threaded rod 204, a motor 205 is arranged on one side of the outer wall of the threaded rod 204, the outer wall of the threaded rod 204 is threadedly connected with a movable slide 206, a telescopic rod 207 is fixedly installed on the bottom of the movable slide 206, a connecting plate 208 is fixedly installed on the bottom of the telescopic rod 207, two connecting rods 209 are fixedly installed on the bottom of the connecting plate 208, mechanical grippers 210 are fixedly installed on the bottom of the two connecting rods 209, and a welding device 211 is arranged on one side of the outer wall of the gantry 201.

[0026] The effect achieved by the entire embodiment 1 is that, first, the threaded rod 204 is connected to the motor 205, and the threaded rod 204 is threadedly connected to the movable slide 206. When the motor 205 is running, the threaded rod 204 can be driven to rotate, so that the movable slide 206 can be moved, and finally the mechanical gripper 210 can be driven to move and load the ton barrel. It has high-precision positioning and grasping functions, which can ensure that the material is accurately placed at the specified position, reduce feeding errors, and improve product quality. The operation of the telescopic rod 207 can adjust the height of the mechanical gripper 210, and the height of the mechanical gripper 210 can be adjusted quickly and easily, which reduces the difficulty of operation and reduces training time.

[0027] Embodiment 2, as Figure 2-Figure 4 As shown, the fixing mechanism 1 includes a workbench 101, four springs 102 are fixedly installed at the bottom of the workbench 101, dampers 103 are fixedly installed on the inner walls of the four springs 102, a bottom plate 104 is fixedly installed between the bottoms of the four springs 102, a storage plate 105 is fixedly installed on the top of the workbench 101, a storage plate 206 is fixedly installed on the top of the workbench 101, two hydraulic cylinders 107 are fixedly installed on the top of the workbench 101, piston rods 108 are arranged at the output ends of the two hydraulic cylinders 107, and fixing plates 109 are fixedly installed on the outer walls of the two piston rods 108, the top of the workbench 101 is fixedly connected to the bottom of the gantry 201, and the top of the workbench 101 is fixedly connected to the bottom of the two sets of fixing frames 202.

[0028] The effect achieved by the entire embodiment 2 is that when the device is in normal use, the hydraulic cylinder 107 is connected to the piston rod 108, and the piston rod 108 is fixedly connected to the fixed plate 109. When the two hydraulic cylinders 107 are running at the same time, the two piston rods 108 are driven to extend and retract, so that the two fixed plates 109 move relative to each other to clamp and fix the ton barrel, which can ensure that the position of the ton barrel remains unchanged during the welding process, thereby ensuring the accurate docking of the welding joint and the uniformity of the weld, which helps to improve the welding quality and reduce welding defects and rework rate. At the same time, the device will generate vibration during operation, and the four springs 102 can reduce the noise and vibration generated during the operation of the equipment, thereby protecting the working environment and reducing the impact of noise on the staff.

[0029] Among them, the damper 103, the hydraulic cylinder 107, the motor 205, the mechanical gripper 210 and the welding equipment 211 are all existing technologies, and their components and operating principles are all public technologies, and no further explanation is given here.

[0030] Working principle: First, place the unwelded ton barrel on the storage plate 106, and then operate the telescopic rod 207 according to the size of the ton barrel to adjust the height of the mechanical gripper 210, which can adapt to ton barrel grids of different heights and sizes. This flexibility allows the same set of feeding and welding devices to handle grids of various specifications, improving the versatility and utilization of the equipment. Secondly, the mechanical gripper 210 clamps the crossbar of the ton barrel, and then the motor 205 runs to drive the threaded rod 204 to rotate, so that the moving slide 206 can slide on the threaded rod 204, and finally drive the mechanical gripper 210 to move to move the ton barrel, which can quickly and accurately grab and move materials, greatly improving the feeding efficiency. Compared with traditional manual feeding, the mechanical gripper 210 It can work continuously without being affected by fatigue and human factors, thereby ensuring the continuity and efficiency of the production line, and transporting it to the storage plate 105. At this time, the operation of the two hydraulic cylinders 107 can drive the two piston rods 108 to extend and retract, thereby driving the two fixed plates 109 to move relative to each other to fix the ton barrel. The position of the ton barrel can be accurately located, making the feeding and welding process more precise, which is particularly important for application scenarios that require high-precision welding. It can ensure the accuracy and consistency of the welding joints and improve the overall quality of the product. At the same time, when the device is in use, the four springs 102 can effectively isolate and reduce the impact of external vibrations on the equipment, thereby improving the accuracy and stability of the equipment, ensuring the stability of the welding quality, and thus improving the qualified rate of the product.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A ton barrel grid automatic feeding and welding device, comprising a fixing mechanism (1), characterized in that: A moving mechanism (2) is fixedly mounted on the top of the fixing mechanism (1); The moving mechanism (2) comprises a gantry (201), two groups of fixed frames (202) are fixedly mounted on the outer wall of the gantry (201), a hole (203) is opened on the outer wall of the gantry (201), a threaded rod (204) is movably inserted into the inner wall of the hole (203), a motor (205) is arranged on one side of the outer wall of the threaded rod (204), a moving slide (206) is threadedly connected to the outer wall of the threaded rod (204), a telescopic rod (207) is fixedly mounted on the bottom of the moving slide (206), and a connecting plate (208) is fixedly mounted on the bottom of the telescopic rod (207).

2. The automatic feeding and welding device for ton barrel grid according to claim 1 is characterized in that: Two connecting rods (209) are fixedly mounted on the bottom of the connecting plate (208), and mechanical grippers (210) are fixedly mounted on the bottoms of the two connecting rods (209). A welding device (211) is disposed on one side of the outer wall of the gantry (201).

3. The automatic feeding and welding device for ton barrel grid according to claim 2 is characterized in that: The fixing mechanism (1) comprises a workbench (101), four springs (102) are fixedly mounted on the bottom of the workbench (101), and dampers (103) are fixedly mounted on the inner surface walls of the four springs (102).

4. The automatic feeding and welding device for ton barrel grid according to claim 3 is characterized in that: A bottom plate (104) is fixedly mounted between the bottoms of the four springs (102), and a storage plate (105) is fixedly mounted on the top of the workbench (101).

5. The automatic feeding and welding device for ton barrel grid according to claim 4 is characterized in that: A second storage plate (106) is fixedly mounted on the top of the workbench (101), and two hydraulic cylinders (107) are fixedly mounted on the top of the workbench (101).

6. The automatic feeding and welding device for ton barrel grid according to claim 5 is characterized by: The output ends of the two hydraulic cylinders (107) are both provided with piston rods (108), and the outer walls of the two piston rods (108) are both fixedly mounted with fixing plates (109).

7. The automatic feeding and welding device for ton barrel grid according to claim 6 is characterized in that: The top of the workbench (101) is fixedly connected to the bottom of the gantry (201), and the top of the workbench (101) is fixedly connected to the bottoms of the two sets of fixing frames (202).

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