Material scrap separating mechanism for numerical control lathe

By designing the separation mechanism of the rebound baffle and fan on the CNC lathe, the problem of mixing the finished parts and turning debris is solved, automatic separation is achieved, production efficiency is improved and labor costs are reduced.

CN222608882UActive Publication Date: 2025-03-14JIANGSU SONGTIAN CNC TECH CO LTD
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Patent Information

Application Number
CN202420669233.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-14
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

During the processing process of CNC lathe, the finished parts and turning debris are mixed together, resulting in difficulty in manual separation, affecting production efficiency and increasing labor costs.

Method used

A material chip separation mechanism for CNC lathes is designed, including a fixed seat, a material collection box, a rebound baffle and a fan. The rebound baffle automatically separates the finished piece from the debris through the rebound spring and the rotating shaft, and the fan is used to blow off the debris on the baffle panel.

Benefits of technology

Automatic separation between finished parts and debris is achieved, production efficiency is improved, labor costs are reduced, and the mixture between debris and finished parts is reduced through anti-static adsorption coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material scrap separating mechanism for a numerical control lathe, which comprises a fixed seat, the fixed seat is arranged on a workbench below a lathe spindle clamp, a material receiving box is arranged on the fixed seat, a rebound baffle is arranged on the material receiving box, a feeding slide way is arranged at the bottom of the material receiving box, and a feeding guide rail is arranged on the feeding slide way. A finished product collecting box is arranged at an outlet of the feeding slide way; the baffle panel is installed at the top of the material collecting box, the rebound spring is installed below the baffle panel, when a lathe machines finished products, generated chippings are light in weight, force generated by falling does not meet the lowest requirement for sinking of the baffle panel, the chippings do not fall into the material collecting box, and after the finished products are machined, the finished products fall onto the baffle panel, so that the chippings cannot fall into the material collecting box. The force generated by falling of the heavy finished products meets the rotating requirement of the baffle panel, the baffle panel is opened, the finished products fall into the material collecting box, and automatic separation of the material scraps is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerically controlled lathes, in particular to a material chip separation mechanism for numerically controlled lathes. Background Art

[0002] CNC lathe is one of the most widely used CNC machine tools. It is mainly used for cutting inner and outer cylindrical surfaces of shaft parts or disk parts, inner and outer conical surfaces of arbitrary taper angles, complex rotating inner and outer curved surfaces, and cylindrical and conical threads. It can also perform grooving, drilling, reaming, reaming and boring, etc. It can automatically process the parts according to the pre-compiled processing program. Compared with ordinary machine tools operated by hand, it has the advantages of high precision and high efficiency. However, due to the high processing efficiency, the operator generally does not intervene during the processing, which causes the finished parts to be mixed with the turning debris, and then they are manually separated, which affects production efficiency and increases labor costs. In addition, the edges of the turning debris are often sharp and can easily cause injuries. Utility Model Content

[0003] The utility model aims to provide a chip separation mechanism for a CNC lathe to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip separation mechanism for a CNC lathe, comprising a fixed seat, the fixed seat is arranged on a workbench below a spindle fixture of the lathe, a material receiving box is arranged on the fixed seat, a rebound baffle is arranged on the material receiving box, a feeding slide is opened at the bottom of the material receiving box, and a finished product collection box is arranged at the outlet of the feeding slide;

[0005] The rebound baffle includes a baffle panel, a rotating shaft and a rebound spring; the baffle panel is arranged on the top of the inner side of the material receiving box, the connecting piece at one end of the baffle panel is sleeved on the rotating shaft, the rotating shaft is rotatably connected to the top of the inner wall of the material receiving box, and a rebound spring is sleeved on the rotating shaft, and two pins of the rebound spring are respectively attached to the bottom of the baffle panel and the inner wall of one side of the material receiving box connected to the rotating shaft.

[0006] As a preferred embodiment of the present invention, the rotating shaft is arranged on the top of the side wall of the material receiving box which is consistent with the feeding direction of the lathe.

[0007] As a preferred embodiment of the utility model, a plurality of fans are arranged on the top of the outer side of the material receiving box, and the fans are fixed to the outer side of the side wall of the material receiving box connected to the rotating shaft, and the air outlets of the fans are perpendicular to the rotating shaft.

[0008] As a preferred embodiment of the utility model, a stepped baffle is provided on the side of the rebound baffle away from the rotating shaft, a limiting plate which is engaged with the stepped baffle is provided on the material receiving box located above the stepped baffle, and anti-collision rubber is attached to the lower surface of the limiting plate.

[0009] As a preferred embodiment of the utility model, a chip guard plate is arranged on the top of the fan, the top of the chip guard plate is a slope, and the side above the material receiving box is higher than the side away from the material receiving box.

[0010] As a preferred embodiment of the utility model, the inner wall of the material receiving box and the feeding slideway connected to the material receiving box are covered with a rubber anti-collision layer, and the inner side of the finished product collection box is laid with a sponge pad.

[0011] As a preferred embodiment of the present invention, the outer surface of the material receiving box and the upper surface of the rebound baffle are coated with an anti-static adsorption coating.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model installs a baffle panel on the top of the material receiving box, and a rebound spring is installed under the baffle panel. When the finished material is processed on the lathe, the debris generated is relatively light, and the force generated by the fall does not meet the minimum requirement for the baffle panel to sink, and the debris will not fall into the material receiving box. After the finished parts are processed, the finished parts fall on the baffle panel, and the force generated by the heavy fall of the finished parts reaches the rotation requirement of the baffle panel. The baffle panel opens, and the finished parts fall into the material receiving box, realizing automatic separation of material chips.

[0014] 2. The utility model installs a fan with the air outlet perpendicular to the rotating shaft. The fan blows away the debris that falls on the surface of the baffle panel during the processing of the finished material, keeps the surface of the baffle panel clean, and makes the baffle panel free of debris when the finished product falls, further separating the material chips.

[0015] 3. The utility model applies an anti-static adsorption coating on the outer surface of the material receiving box and the upper surface of the rebound baffle, so that the fine debris generated during the turning process of the finished parts will not be adsorbed on the outer surface of the material receiving box and the rebound baffle due to static electricity, and can be easily blown away by the fan, thereby reducing the probability of debris being mixed in the finished parts and further separating the material chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall planar structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0018] Figure 3 For this utility model Figure 1Enlarged structural diagram at B in the middle.

[0019] In the figure: 1. fixed seat; 2. material collection box; 201. rubber anti-collision layer; 202. anti-static adsorption coating; 3. rebound baffle; 301. baffle panel; 302. rotating shaft; 303. rebound spring; 304. stepped baffle; 4. feeding slide; 5. finished product collection box; 501. sponge pad; 6. fan; 601. chip guard plate; 7. limit plate; 701. anti-collision rubber. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 3 As shown, the utility model provides a chip separation mechanism for a CNC lathe, including a fixed seat 1, which is installed on a workbench below the spindle clamp of the lathe, a material receiving box 2 is fixed on the fixed seat 1, a rebound baffle 3 is rotatably connected to the top of the material receiving box 2, a feeding chute 4 is opened at the bottom of the material receiving box 2, and a finished product collection box 5 is installed at the outlet of the feeding chute 4.

[0022] refer to Figure 1 and Figure 2 The baffle panel 301 is installed on the inner top of the material receiving box 2, and the connecting piece at one end of the baffle panel 301 is sleeved on the rotating shaft 302. The rotating shaft 302 is rotatably connected to the top of the inner wall of the material receiving box 2. A rebound spring 303 is sleeved on the rotating shaft 302. The two pins of the rebound spring 303 are respectively attached to the bottom of the baffle panel 301 and the inner wall of one side of the material receiving box 2 connected to the rotating shaft 302. The rotating shaft 302 is installed on the top of the side wall of the material receiving box 2 which is consistent with the feeding direction of the lathe.

[0023] By installing a baffle panel 301 on the top of the material receiving box 2 and a rebound spring 303 under the baffle panel 301, when the finished material is processed on the lathe, the debris generated is relatively light, and the force generated by the fall does not meet the minimum requirement for the baffle panel 301 to sink, and the debris will not fall into the material receiving box 2. After the finished parts are processed, the finished parts fall on the baffle panel 301, and the force generated by the heavier fall of the finished parts meets the rotation requirement of the baffle panel 301. The baffle panel 301 opens, and the finished parts fall into the material receiving box 2, thereby realizing automatic separation of material chips.

[0024] refer to Figure 1A plurality of fans 6 are installed on the top of the outer side of the receiving box 2 . The fans 6 are fixed to the outer side of the side wall of the receiving box 2 connected to the rotating shaft 302 . The air outlets of the fans 6 are perpendicular to the rotating shaft 302 .

[0025] By installing the fan 6 with the air outlet perpendicular to the rotating shaft 302, the fan 6 will blow away the debris that falls on the surface of the baffle panel 301 during the processing of the finished material, keeping the surface of the baffle panel 301 clean, so that there is no debris on the baffle panel 301 when the finished product falls, and further separate the material chips.

[0026] refer to Figure 1 , Figure 2 and Figure 3 The outer surface of the material receiving box 2 and the upper surface of the rebound baffle 3 are coated with an anti-static adsorption coating 202.

[0027] By applying an anti-static adsorption coating 202 on the outer surface of the material receiving box 2 and the upper surface of the rebound baffle 3, the fine debris generated during the turning process of the finished parts will not be adsorbed on the outer surface of the material receiving box 2 and the rebound baffle 3 due to static electricity, and can be easily blown away by the fan 6, thereby reducing the probability of debris being mixed in the finished parts and further separating the chips.

[0028] How to use

[0029] The working principle and use process of the utility model are as follows: when the lathe is turning shaft parts, turning produces debris of different sizes, which falls on the material collection box 2. Due to its light weight, the baffle panel 301 cannot be opened and is then blown off the material collection box 2 by the fan 6. After the turning is completed, the finished parts fall on the material collection box 2, meeting the requirement of the baffle panel 301 rotating. The baffle panel 301 rotates downward around the rotating shaft 302. Since the installation direction of the rotating shaft 302 is consistent with the feeding direction of the lathe, the finished parts can roll downward along the baffle panel 301 and fall into the material collection box 2, and then roll down along the feeding slide 4 at the bottom of the material collection box 2 into the finished product collection box 5. When the finished materials fall into the material collection box 2, the baffle panel 301 is reset under the rebound force of the rebound spring 303, so that the stepped baffle 304 is closed under the limit plate 7, and this process is repeated to complete the separation of the finished materials and the debris.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chip separation mechanism for a CNC lathe, comprising a fixed seat (1), characterized in that: The fixed seat (1) is arranged on a workbench below the main spindle clamp of the lathe; a material receiving box (2) is arranged on the fixed seat (1); a rebound baffle (3) is arranged on the material receiving box (2); a feeding slide (4) is provided at the bottom of the material receiving box (2); a finished product collection box (5) is provided at the outlet of the feeding slide (4); The rebound baffle (3) comprises a baffle panel (301), a rotating shaft (302) and a rebound spring (303); the baffle panel (301) is arranged on the top of the inner side of the material receiving box (2); a connecting piece at one end of the baffle panel (301) is sleeved on the rotating shaft (302); the rotating shaft (302) is rotatably connected to the top of the inner wall of the material receiving box (2); a rebound spring (303) is sleeved on the rotating shaft (302); two pins of the rebound spring (303) are respectively attached to the bottom of the baffle panel (301) and to the inner wall of one side of the material receiving box (2) connected to the rotating shaft (302); A plurality of fans (6) are arranged on the top of the outer side of the material receiving box (2); the fans (6) are fixed to the outer side of the side wall of the material receiving box (2) connected to a rotating shaft (302); and the air outlets of the fans (6) are perpendicular to the rotating shaft (302).

2. The chip separation mechanism for a CNC lathe according to claim 1, characterized in that: The rotating shaft (302) is arranged on the top of the side wall of the material receiving box (2) which is consistent with the feeding direction of the lathe.

3. The chip separation mechanism for a CNC lathe according to claim 1, characterized in that: A stepped baffle (304) is arranged on the side of the rebound baffle (3) away from the rotating shaft (302), and a limiting plate (7) which is engaged with the stepped baffle (304) is arranged on the material receiving box (2) above the stepped baffle (304), and an anti-collision rubber (701) is attached to the lower surface of the limiting plate (7).

4. The chip separation mechanism for a CNC lathe according to claim 1, characterized in that: A chip guard plate (601) is arranged on the top of the fan (6); the top of the chip guard plate (601) is a slope, and the side located above the material receiving box (2) is higher than the side away from the material receiving box (2).

5. The chip separation mechanism for a CNC lathe according to claim 1, characterized in that: The inner wall of the material receiving box (2) and the feeding slideway (4) connected to the material receiving box (2) are covered with a rubber anti-collision layer (201), and the inner side of the finished product collection box (5) is paved with a sponge pad (501).

6. The chip separation mechanism for a CNC lathe according to claim 1, characterized in that: The outer surface of the material receiving box (2) and the upper surface of the rebound baffle (3) are coated with a layer of anti-static adsorption coating (202).