Dismounting and mounting tool for bearing end cover of main shaft

By designing a spindle bearing end cover removal and installation tooling, using mirror-distributed installation blocks and installation grooves and other structures, the problems of inconvenient disassembly and high safety risks in the existing technology are solved, and a more efficient and safe operation process is achieved.

CN222609462UActive Publication Date: 2025-03-14CECIC WIND-POWER GANSU CO LTD
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Patent Information

Application Number
CN202421323353.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-14
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The prior art has problems of inconvenient operation and high safety risks when disassembling and installing the spindle bearing end cap, especially when working at high altitudes, the weight and size of the end cap make operation difficult.

Method used

A spindle bearing end cover removal and installation tool is designed. By setting mirror-distributed installation blocks and installation grooves, springs, movable plates, cushion blocks and cushion structures on the bearing box and end cover, the end cover is quickly removed and installed.

Benefits of technology

This tooling makes the installation and disassembly of the end cover more convenient and quick, reducing the risk of shaking and falling of the end cover during operation, and improving the safety and efficiency of the operation.

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Abstract

The utility model discloses a main shaft bearing end cover dismounting and mounting tool, and relates to the technical field of bearing end cover dismounting and mounting. Comprising a bearing box, an end cover is arranged on the outer surface of one side of the bearing box, mounting blocks distributed in a mirroring mode are fixedly arranged on the outer surface of the side, close to the bearing box, of the end cover, mounting grooves distributed in a mirroring mode are formed in the end, close to the end cover, of the bearing box, springs are arranged in the mounting blocks, and moving plates are fixedly arranged at the ends, away from each other, of the springs; the ends, away from the moving plates, of the springs are fixedly mounted on the inner walls of the mounting blocks, clamping blocks are fixedly arranged on the sides, away from the springs, of the moving plates, and clamping grooves distributed in a mirror image mode are formed in the two sides in the mounting groove. According to the main shaft bearing, the end cover can be conveniently mounted and dismounted, meanwhile, the end cover can be reinforced, the end cover is prevented from shaking during mounting and dismounting and when the main shaft bearing is used, the situation that the end cover falls off in the mounting and dismounting process is reduced, the operation risk is reduced, and the operation efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of bearing end cover disassembly and installation, and in particular to a tool for disassembling and installing a main shaft bearing end cover. Background Art

[0002] The main shaft bearing is an important component in the transmission system of the unit. Its defect is that the main frame and other components may be damaged under the force of the transmission system load. The safety risk is relatively high during continuous operation, and it cannot be repaired or modified, resulting in high operation and maintenance costs.

[0003] The existing solutions are to conduct regular analysis through the online vibration monitoring system and to remove the bearing end cover from the tower to check the degree of bearing deterioration and purchase spare machines to control the replacement time of major components. However, during the spindle bearing inspection and waste oil cleaning process, the spindle bearing end cover needs to be removed. Due to the high working surface on site and the heavy weight of the end cover, the operation is inconvenient and the safety risk of the operation is relatively high.

[0004] Therefore, it is necessary to design a small tool to make its dismantling and installation operations faster and more convenient, improve work efficiency, and effectively ensure work safety. Summary of the invention

[0005] In order to solve the problem of inconvenience in removing the main shaft bearing end cover, the utility model aims to provide a main shaft bearing end cover removal and installation tool.

[0006] To achieve the purpose of this application, this application provides the following technical solutions:

[0007] A tool for removing and installing a spindle bearing end cover, comprising a bearing box, an end cover is provided on the outer surface of one side of the bearing box, a mirror-distributed mounting block is fixedly provided on the outer surface of the end cover on the side close to the bearing box, a mirror-distributed mounting groove is opened at one end of the bearing box close to the end cover, springs are provided in the mounting blocks, a movable plate is fixedly provided at one end of the springs away from each other, the end of the spring away from the movable plate is fixedly installed to the inner wall of the mounting block, a clamping block is fixedly provided on the side of the movable plate away from the spring, mirror-distributed clamping grooves are opened on both sides of the mounting groove, and the clamping block is used in conjunction with the clamping groove.

[0008] In a possible implementation, a connecting plate is fixedly provided on one side of the movable plate, and a plurality of evenly distributed through slots are opened in the end cover.

[0009] In a possible implementation, one end of the connecting plate is slidably disposed in the through slot, and a shift block is fixedly disposed on one end of the connecting plate away from the movable plate.

[0010] In a possible implementation, guide rods are slidably inserted into the connection plates, and both ends of the guide rods are fixedly mounted to the inner wall of the mounting block.

[0011] In a possible implementation, a plurality of first thread grooves distributed in an annular array are formed at one end of the bearing box close to the end cover, and a plurality of second thread grooves distributed in an annular array are formed in the end cover.

[0012] In a possible implementation, a screw rod is disposed in both the first thread groove and the second thread groove.

[0013] In a possible implementation, a first nut is provided on a side of the end cover away from the bearing box, a second nut is provided on a side of the first nut away from the end cover, and the first nut and the second nut are used in conjunction with a screw rod.

[0014] In a possible implementation, mirror-distributed stabilizing blocks are fixedly provided on the outside of the movable plate, stabilizing rods are slidably inserted into the stabilizing blocks, and both ends of the stabilizing rods are fixedly mounted to the inner wall of the mounting block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The present application can achieve the technical effect of facilitating the installation and removal of the end cover, avoiding the shaking of the end cover during operation, reducing the situation of the end cover falling during the installation and removal process, reducing the operation risk, and improving the operation efficiency.

[0017] 2. This application can reinforce the end cover to prevent the end cover from shaking when the spindle bearing is in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation to the present application.

[0019] Figure 1 It is a schematic diagram of the structure of the utility model.

[0020] Figure 2 It is a structural schematic diagram of the end cover and the bearing box in the utility model.

[0021] Figure 3 It is a schematic diagram of the connection structure between the end cover and the mounting block in the utility model.

[0022] Figure 4 It is a schematic diagram of the structure of the bearing box after being disassembled in the utility model.

[0023] Figure 5 It is a schematic diagram of the structure after the installation block in the utility model is split.

[0024] Figure 6It is a schematic diagram of the connection structure between the stabilizing block and the stabilizing rod in the utility model.

[0025] Figure 7 It is a schematic diagram of the structure after the end cover in the utility model is disassembled.

[0026] Figure 8 It is a structural schematic diagram of the screw rod, the first nut and the second nut in the utility model.

[0027] In the figure: 1. bearing box; 11. end cover; 2. mounting block; 21. mounting groove; 22. spring; 23. movable plate; 24. clamping block; 25. clamping groove; 210. connecting plate; 220. through groove; 230. shift block; 3. first thread groove; 31. second thread groove; 32. screw rod; 33. first nut; 34. second nut; 4. guide rod; 41. stabilizing block; 42. stabilizing rod. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0029] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; in the description of this application, unless otherwise specified, "plurality" means two or more.

[0030] Example 1

[0031] like Figure 1-8 As shown, the utility model provides a tool for removing and installing a spindle bearing end cover, the tool for removing and installing a spindle bearing end cover comprises a bearing box 1, an end cover 11 is provided on the outer surface of one side of the bearing box 1, a mirror-distributed mounting block 2 is fixedly provided on the outer surface of the end cover 11 close to the bearing box 1, a mirror-distributed mounting groove 21 is opened at one end of the bearing box 1 close to the end cover 11, a spring 22 is provided in the mounting block 2, a movable plate 23 is fixedly provided at one end of the spring 22 away from each other, and the end of the spring 22 away from the movable plate 23 is fixedly installed with the inner wall of the mounting block 2, a clamping block 24 is fixedly provided on the side of the movable plate 23 away from the spring 22, and a mirror-distributed clamping groove 25 is opened on both sides of the mounting groove 21, and the clamping block 24 is used in conjunction with the clamping groove 25.

[0032] In a possible embodiment, a plurality of first thread grooves 3 distributed in a circular array are provided at one end of the bearing box 1 close to the end cover 11, a plurality of second thread grooves 31 distributed in a circular array are provided in the end cover 11, a screw rod 32 is provided in both the first thread grooves 3 and the second thread grooves 31, and a first nut 33 is provided on the side of the end cover 11 away from the bearing box 1, and the first nut 33 is used in conjunction with the screw rod 32.

[0033] In a possible embodiment, a second nut 34 is provided on a side of the first nut 33 away from the end cover 11 , and the second nut 34 is used in conjunction with the screw rod 32 .

[0034] In a possible embodiment, a connecting plate 210 is fixedly provided at the upper end of the movable plate 23, a plurality of evenly distributed through grooves 220 are opened in the end cover 11, one end of the connecting plate 210 is slidably set in the through groove 220, and a shift block 230 is fixedly provided at the end of the connecting plate 210 away from the movable plate 23.

[0035] In a possible embodiment, guide rods 4 are slidably inserted in the connecting plates 210, and both ends of the guide rods 4 are fixedly mounted on the inner wall of the mounting block 2;

[0036] Specifically, by providing the guide rod 4, the connection plate 210 is limited, so that the connection plate 210 can move stably.

[0037] In a possible embodiment, the outside of the moving plate 23 is fixedly provided with a mirror-distributed stabilizing block 41, and a stabilizing rod 42 is slidably inserted in the stabilizing block 41, and both ends of the stabilizing rod 42 are fixedly installed with the inner wall of the mounting block 2;

[0038] Specifically, by providing the stabilizing block 41 and the stabilizing rod 42 , the movable plate 23 is reinforced and limited, so that the movable plate 23 can move stably.

[0039] Working principle:

[0040] First, when disassembling the end cover 11, rotate the first nut 33 and the second nut 34 to disengage the first nut 33 and the second nut 34 from the screw rod 32, then rotate the screw rod 32 to remove the screw rod 32 from the first thread groove 3 and the second thread groove 31, and drive the connecting plate 210 to move in the opposite direction by shifting the shift block 230, and the connecting plate 210 drives the moving plate 23 to move in the opposite direction, and the moving plate 23 drives the clamping block 24 to move in the opposite direction. When the clamping block 24 is in the process of moving in the opposite direction, the spring 22 is compressed and deformed under the action of the moving force of the moving plate 23, and when one end of the clamping block 24 completely leaves the clamping groove 25, the mounting block 2 is removed from the mounting groove 21, and the disassembly between the end cover 11 and the bearing box 1 is completed;

[0041] Subsequently, when the end cover 11 and the bearing box 1 need to be installed, the shifting block 230 is driven to move toward each other through the connecting plate 210, and the moving plate 23 drives the clamping block 24 to move toward each other. When the clamping block 24 moves toward each other, the spring 22 is compressed and deformed. When the clamping block 24 completely enters the mounting block 2, the mounting block 2 is placed in the mounting groove 21. Subsequently, the shifting force of the shifting block 230 is removed, and the spring 22 is reset. Under the action of the resetting elastic force of 22, the movable plate 23 moves in the reverse direction, and the movable plate 23 drives the clamping block 24 to move in the reverse direction. When one end of the clamping block 24 completely enters the clamping groove 25, one end of the screw rod 32 is completely screwed into the first thread groove 3 and the second thread groove 31. Then, the first nut 33 and the second nut 34 are rotated. When one end of the screw rod 32 completely enters the threaded holes in the first nut 33 and the second nut 34, the installation between the end cover 11 and the bearing box 1 is completed.

[0042] The installation between the end cover 11 and the bearing box 1 is completed by first fixing the mounting block 2 in the mounting groove 21, and the end cover 11 is prevented from shaking when the end cover 11 and the bearing box 1 are installed and disassembled using the screw rod 32, the first nut 33, and the second nut 34, so as to facilitate use.

[0043] The above embodiments are only used to illustrate the technical solution of the present application, but not to limit it. The present application is not limited to the exact structure described above and illustrated in the accompanying drawings, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, various changes and modifications made without departing from the concept of the present application should be deemed to belong to the protection scope of the present application.

Claims

1. A tool for removing and installing a main shaft bearing end cover, comprising a bearing box (1), characterized in that: An end cover (11) is provided on the outer surface of one side of the bearing box (1); a mirror-distributed mounting block (2) is fixedly provided on the outer surface of the end cover (11) on the side close to the bearing box (1); a mirror-distributed mounting groove (21) is provided on the end of the bearing box (1) close to the end cover (11); a spring (22) is provided in each of the mounting blocks (2); a movable plate (23) is fixedly provided on the ends of the springs (22) away from each other; the ends of the springs (22) away from the movable plate (23) are fixedly mounted on the inner wall of the mounting block (2); a clamping block (24) is fixedly provided on the side of the movable plate (23) away from the spring (22); and a mirror-distributed clamping groove (25) is provided on both sides of the mounting groove (21); the clamping block (24) is used in conjunction with the clamping groove (25).

2. The main shaft bearing end cover removal and installation tool according to claim 1 is characterized in that: A connecting plate (210) is fixedly provided on one side of the movable plate (23), and a plurality of evenly distributed through slots (220) are provided in the end cover (11).

3. The main shaft bearing end cover removal and installation tool according to claim 2 is characterized in that: One end of the connecting plate (210) is slidably disposed in the through groove (220), and a shifting block (230) is fixedly disposed on one end of the connecting plate (210) away from the movable plate (23).

4. The main shaft bearing end cover removal and installation tool according to claim 2 is characterized in that: The connecting plates (210) are each slidably inserted with a guide rod (4), and both ends of the guide rod (4) are fixedly mounted to the inner wall of the mounting block (2).

5. The main shaft bearing end cover removal and installation tool according to claim 1, characterized in that: A plurality of first thread grooves (3) distributed in an annular array are formed at one end of the bearing box (1) close to the end cover (11), and a plurality of second thread grooves (31) distributed in an annular array are formed in the end cover (11).

6. The main shaft bearing end cover removal and installation tool according to claim 5, characterized in that: A screw rod (32) is provided in both the first thread groove (3) and the second thread groove (31).

7. The main shaft bearing end cover removal and installation tool according to claim 6, characterized in that: A first nut (33) is provided on the side of the end cover (11) away from the bearing box (1), and a second nut (34) is provided on the side of the first nut (33) away from the end cover (11). The first nut (33) and the second nut (34) are used in conjunction with the screw rod (32).

8. The main shaft bearing end cover removal and installation tool according to claim 1, characterized in that: The outside of the movable plate (23) is fixedly provided with a mirror-distributed stabilizing block (41), the stabilizing block (41) is slidably inserted with a stabilizing rod (42), and both ends of the stabilizing rod (42) are fixedly installed with the inner wall of the mounting block (2).