Flat wire fixing device

By designing a flat wire fixing device, the clamping mechanism is used to limit the flat wire in the Z and Y directions, the problem of low welding qualification rate caused by aluminum flat wire is solved, and the stability and qualification rate of welding are improved.

CN222609515UActive Publication Date: 2025-03-14JILIN JIYI EMBODIED INTELLIGENT ROBOT CO LTD
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Patent Information

Application Number
CN202420254257.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-03-14
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

During the welding process of terminals and aluminum flat wires, the artificial control deviation caused by the aluminum flat wire is seriously affected by the welding qualification rate.

Method used

A flat wire fixing device is designed, including a working platform and a clamping mechanism. The clamping mechanism limits the flat wire in the Z and Y directions through the first and second clamping mechanisms, respectively, to ensure the stability of the flat wire during welding.

Benefits of technology

Through the use of flat wire fixing devices, it can effectively avoid artificial control deviations, improve welding qualification rate, and reduce welding risks caused by raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat wire fixing device, which is used for fixing a flat wire and comprises a working platform, the working platform comprises a first plane and a second plane, a step is arranged between the first plane and the second plane, a flat surface of the flat wire is placed on the second plane, and one side surface of the flat wire abuts against the step; the clamping mechanisms comprise at least one first clamping mechanism arranged on the first plane, each first clamping mechanism comprises a first connecting rod assembly and a first clamping head which is driven by the first connecting rod assembly to move and is provided with a dead point position, and the first clamping head located at the dead point position presses the other flat plane of the flat wire; the Z-direction limiting device is used for limiting the flat wire in the Z direction. Due to the fixing function of the clamping mechanism, the stability of the flat wire during welding is better, so that the welding qualification rate of products is improved, and the welding risk caused by raw materials is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical connection, and more specifically, to a flat wire fixing device. Background Art

[0002] In recent years, friction stir welding technology has developed rapidly in my country. The friction stir welding connection between aluminum flat wire and terminal has high welding strength, smooth weld surface, and easy automated processing, and has been widely promoted in the field of industrial manufacturing.

[0003] However, in the welding of terminals and aluminum flat wires, human control deviations often occur due to the unloading problem of the aluminum flat wire, which seriously affects the welding qualification rate. Therefore, a new device is needed to improve the welding qualification rate. Utility Model Content

[0004] The utility model aims to provide a flat wire fixing device for fixing the flat wire, comprising a working platform, the working platform comprising a first plane and a second plane, a step being arranged between the first plane and the second plane, a flat surface of the flat wire being placed on the second plane, a side surface of the flat wire being in contact with the step; a clamping mechanism comprising at least one first clamping mechanism arranged on the first plane, the first clamping mechanism comprising a first connecting rod assembly and a first chuck which is moved by the first connecting rod assembly and has a dead point position, the first chuck at the dead point position pressing the other flat surface of the flat wire, for limiting the position of the flat wire in the Z direction,

[0005] And, at least one second clamping mechanism is arranged on the second plane, the second clamping mechanism includes a second connecting rod assembly and a second chuck which is moved by the second connecting rod assembly and has a dead point position, the second chuck at the dead point position presses the other side of the flat wire to limit the flat wire in the Y direction.

[0006] Optionally, the first clamp at the dead point position is perpendicular to the other flat surface of the flat wire, and the second clamp at the dead point position is perpendicular to the other side surface of the flat wire.

[0007] Optionally, the first clamping mechanism includes a first base, a first connecting rod assembly and a first handle, the first base includes a first bottom plate portion and a first supporting portion, the first bottom plate portion is fixedly connected to the first plane,

[0008] The first connecting rod assembly includes a straight first connecting rod and an L-shaped second connecting rod, one end of the first connecting rod is connected to the first supporting portion to form a first fixed axis, and the other end of the first connecting rod is rotatably connected to the first handle.

[0009] One end of the second connecting rod is connected to the first supporting part to form a second fixed axis, the bending part of the second connecting rod is rotatably connected to the first handle, and the other end of the second connecting rod is connected to the first clamp.

[0010] Optionally, the first handle is lifted to drive the first connecting rod to make a mechanical circular motion at the first fixed axis, and the second connecting rod is driven to make a mechanical circular motion at the second fixed axis, thereby driving the first chuck to be lifted upward;

[0011] Pressing the first handle drives the first connecting rod to make a mechanical circular motion at the first fixed axis, and at the same time drives the second connecting rod to make a mechanical circular motion at the second fixed axis, thereby driving the first clamp to be pressed against the flat wire.

[0012] Optionally, the second clamping mechanism includes a second base, a second connecting rod assembly and a second handle, the second base includes a second bottom plate portion and a second supporting portion and a second fixing portion arranged on both sides of the second bottom plate portion, the second bottom plate portion is fixedly connected to the second plane,

[0013] The second connecting rod assembly includes a connecting rod and a sliding shaft that are mutually connected.

[0014] The ends of the second handle are respectively connected to the second support portion and one end of the connecting rod, the sliding shaft passes through the first fixing portion and is movably connected to the other end of the connecting rod, and when the second handle is opened, the connecting rod and the sliding shaft are driven to perform mechanical movement, so that the sliding shaft performs mechanical movement backward;

[0015] When the second handle is closed, the connecting rod and the sliding shaft are driven to perform mechanical movement, so that the sliding shaft is mechanically moved forward.

[0016] Optionally, the top end of the sliding shaft is connected to a baffle, the baffle is screwed to the plane of the end of the sliding shaft, and the baffle abuts against the side of the flat wire.

[0017] Optionally, there are multiple first clamping mechanisms, and the multiple first clamping mechanisms are arranged at intervals on the first plane along the extension direction of the working platform;

[0018] There are multiple second clamping mechanisms, and the multiple second clamping mechanisms are arranged at intervals on the second plane along the extension direction of the working platform.

[0019] Optionally, the first clamping mechanism and the second clamping mechanism are correspondingly arranged along a direction perpendicular to the flat wire.

[0020] Optionally, the first base and / or the second base are bolted to the working platform.

[0021] Optionally, the first support portion and the first handle are hingedly connected to the first connecting component.

[0022] The utility model has the following technical effects:

[0023] After the flat wire is unloaded, the clamping mechanism can be used to position and fix the flat wire, and then the two ends of the flat wire are milled to ensure that the contact surface of the flat wire end and the contact surface of the terminal meet the requirements of stir friction welding. Due to the fixing effect of the clamping mechanism, the flat wire has better stability during welding, thereby improving the welding qualification rate of the product and reducing the welding risk caused by raw materials.

[0024] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.

[0026] Figure 1 This is a schematic diagram of the overall structure of the flat wire fixing device of the utility model;

[0027] Figure 2 It is a side view of the flat wire fixing device of the utility model;

[0028] Figure 3 It is a structural schematic diagram of the first clamping mechanism of the utility model;

[0029] Figure 4 It is a structural schematic diagram of another embodiment of the first clamping mechanism of the utility model;

[0030] Figure 5 It is a structural schematic diagram of the second clamping mechanism of the utility model;

[0031] Figure 6 It is a structural schematic diagram of another implementation manner of the second clamping mechanism of the utility model.

[0032] The following are marked in the figure:

[0033] 10. Working platform; 20. Clamping mechanism; 30. Flat wire; 40. Baffle; 50. Screw hole.

[0034] 11. First plane; 12. Second plane; 13. Step;

[0035] 21, first clamping mechanism; 211, first connecting rod assembly; 212, first clamping head; 213, first base; 214, first handle; 211a, first connecting rod; 211b, second connecting rod; 2131, first bottom plate; 2132, first supporting part; 2111, first fixed axis; 2112, second fixed axis;

[0036] 22. Second clamping mechanism; 221. Second connecting rod assembly; 222. Second clamping head; 223. Second base; 224. Second handle; 221a. Connecting rod; 221b. Sliding shaft; 2231. Second bottom plate; 2232. Second supporting part; 2233. Second fixing part. DETAILED DESCRIPTION

[0037] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0038] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.

[0039] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0040] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0041] like Figure 1-Figure 6 The flat wire 30 fixing device shown can be used to fix the flat wire 30. After the flat wire 30 is fixed, it is convenient to process the two ends of the flat wire 30. The flat wire 30 fixing device includes a working platform 10, the working platform 10 includes a first plane 11 and a second plane 12, a step 13 is arranged between the first plane 11 and the second plane 12, a flat surface of the flat wire 30 is placed on the second plane 12, and a side surface of the flat wire 30 abuts against the step 13;

[0042] The clamping mechanism 20 includes at least one first clamping mechanism 21 disposed on the first plane 11, wherein the first clamping mechanism 21 includes a first connecting rod assembly 211 and a first clamping head 212 driven by the first connecting rod assembly 211 and having a dead point position, wherein the first clamping head 212 at the dead point position presses another flat surface of the flat wire 30 to limit the position of the flat wire 30 in the Z direction.

[0043] And, at least one second clamping mechanism 22 is arranged on the second plane 12, the second clamping mechanism 22 includes a second connecting rod assembly 221 and a second chuck 222 which is moved by the second connecting rod assembly 221 and has a dead point position, the second chuck 222 at the dead point position presses the other side of the flat wire 30 to limit the flat wire 30 in the Y direction.

[0044] After the flat wire 30 is cut, the clamping mechanism 20 can be used to position and fix the flat wire 30, and then the two ends of the flat wire 30 are milled to ensure that the contact surface at the end of the flat wire 30 and the contact surface of the terminal meet the requirements of stir friction welding. Due to the fixing effect of the clamping mechanism 20, the flat wire 30 has better stability during welding, thereby improving the welding qualification rate of the product and reducing the welding risk caused by raw materials.

[0045] By limiting the flat wire 30 in the Z direction through the first clamping mechanism 21 and limiting the flat wire 30 in the Y direction through the second clamping mechanism 22, human control deviation during blanking of the aluminum flat wire 30 is avoided, thereby improving the welding qualification rate.

[0046] like Figure 1 and Figure 2 As shown, in order to ensure the stability of fixing the flat wire 30 , the first clamp 212 at the dead point is perpendicular to the other flat surface of the flat wire 30 , and the second clamp 222 at the dead point is perpendicular to the other side surface of the flat wire 30 .

[0047] like Figure 3 and Figure 4 As shown, specifically, the first clamping mechanism 21 includes a first base 213, a first connecting rod assembly 211 and a first handle 214. The first base 213 includes a first bottom plate portion 2131 and a first support portion 2132. The first bottom plate portion 2131 is fixedly connected to the first plane 11, and may be screwed. The first connecting rod assembly 211 includes a straight first connecting rod 211a and an L-shaped second connecting rod 211b. The first fixed axis 2111 is formed at the connection between one end of the first connecting rod 211a and the first support portion 2132. The other end of the first connecting rod 211a is rotatably connected to the first handle 214. One end of the second connecting rod 211b is connected to the first support portion 2132 to form a second fixed axis 2112. The bending portion of the second connecting rod 211b is rotatably connected to the first handle 214. The other end of the second connecting rod 211b is connected to the first clamp 212.

[0048] During the specific operation, the first handle 214 is lifted to drive the first connecting rod 211a to make a mechanical circular motion at the first fixed axis 2111, and at the same time drive the second connecting rod 211b to make a mechanical circular motion at the second fixed axis 2112, thereby driving the first clamping head 212 to be lifted upward;

[0049] Pressing the first handle 214 drives the first connecting rod 211a to make a mechanical circular motion at the first fixed axis 2111, and drives the second connecting rod 211b to make a mechanical circular motion at the second fixed axis 2112, thereby driving the first clamping head 212 to be pressed against the flat wire 30. This ensures that the second clamping mechanism 22 limits the flat belt in the Z direction.

[0050] Furthermore, the first support portion 2132 and the first handle 214 are hingedly connected to the first connecting rod assembly 211 .

[0051] like Figure 5 and Figure 6 As shown, the second clamping mechanism 22 includes a second base 223, a second connecting rod assembly 221 and a second handle 224. The second base 223 includes a second bottom plate portion 2231 and second supporting portions 2232 and a second fixing portion 2233 arranged on both sides of the second bottom plate portion 2231. The second bottom plate portion 2231 is fixedly connected to the second plane 12.

[0052] The second connecting rod assembly 221 includes a connecting rod 221a and a sliding shaft 221b that are mutually connected. The ends of the second handle 224 are respectively connected to the second supporting portion 2232 and one end of the connecting rod 221a. The sliding shaft 221b passes through the second fixing portion 2233 and is movably connected to the other end of the connecting rod 221a.

[0053] In specific operation, when the second handle is lifted, the connecting rod 221a and the sliding shaft 221b are driven to perform mechanical movement, so that the sliding shaft 221b is mechanically moved backward; when the second handle 224 is pressed, the connecting rod 221a and the sliding shaft 221b are driven to perform mechanical movement, so that the sliding shaft 221b is mechanically moved forward, thereby ensuring that the second clamping mechanism 22 limits the flat wire 30 in the Y direction.

[0054] like Figure 1 and Figure 2 As shown, the top of the sliding shaft 221b can also be connected to a baffle 40 to increase the contact surface with the flat wire 30 and better fix the flat wire 30. The baffle 40 is screwed to the end of the sliding shaft 221b in a plane, and the baffle 40 abuts against the side of the flat wire 30.

[0055] In one embodiment, both the first clamping mechanism 21 and the second clamping mechanism 22 can be one, respectively arranged on the first plane 11 and the second plane 12; in another embodiment, there are multiple first clamping mechanisms 21, and multiple first clamping mechanisms 21 are arranged at intervals on the first plane 11 along the extension direction of the working platform 10; there are multiple second clamping mechanisms 22, and multiple second clamping mechanisms 22 are arranged at intervals on the second plane 12 along the extension direction of the working platform 10.

[0056] In one embodiment, in order to ensure that an equal force is applied to each position of the flat wire 30 , the first clamping mechanism 21 and the second clamping mechanism 22 are correspondingly disposed along a direction perpendicular to the flat wire 30 .

[0057] like Figure 3 As shown, the first base 213 and / or the second base 223 are bolted to the work platform 10 through the screw hole 50. Although some specific embodiments of the utility model have been described in detail by examples, it should be understood by those skilled in the art that the above examples are only for illustration and not for limiting the scope of the utility model. It should be understood by those skilled in the art that the above embodiments can be modified without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.

Claims

1. A flat wire fixing device, used for fixing a flat wire, characterized in that: include A working platform, the working platform comprises a first plane and a second plane, a step is arranged between the first plane and the second plane, a flat surface of the flat wire is placed on the second plane, and a side surface of the flat wire abuts against the step; The clamping mechanism comprises at least one first clamping mechanism arranged on the first plane, the first clamping mechanism comprises a first connecting rod assembly and a first clamping head which is driven by the first connecting rod assembly to move and has a dead point position, the first clamping head at the dead point position presses the other flat surface of the flat wire to limit the position of the flat wire in the Z direction, And, at least one second clamping mechanism is arranged on the second plane, the second clamping mechanism includes a second connecting rod assembly and a second chuck which is moved by the second connecting rod assembly and has a dead point position, the second chuck at the dead point position presses the other side of the flat wire to limit the flat wire in the Y direction.

2. The flat wire fixing device according to claim 1, characterized in that: The first clamping head at the dead point position is perpendicular to the other flat surface of the flat wire, and the second clamping head at the dead point position is perpendicular to the other side surface of the flat wire.

3. The flat wire fixing device according to claim 1, characterized in that: The first clamping mechanism includes a first base, a first connecting rod assembly and a first handle, the first base includes a first bottom plate portion and a first supporting portion, the first bottom plate portion is fixedly connected to the first plane, The first connecting rod assembly includes a straight first connecting rod and an L-shaped second connecting rod, one end of the first connecting rod is connected to the first supporting portion to form a first fixed axis, and the other end of the first connecting rod is rotatably connected to the first handle. One end of the second connecting rod is connected to the first supporting part to form a second fixed axis, the bending part of the second connecting rod is rotatably connected to the first handle, and the other end of the second connecting rod is connected to the first clamp.

4. The flat wire fixing device according to claim 3, characterized in that: Lifting the first handle drives the first connecting rod to make a mechanical circular motion at the first fixed axis, and at the same time drives the second connecting rod to make a mechanical circular motion at the second fixed axis, thereby driving the first chuck to be lifted upward; Pressing the first handle drives the first connecting rod to make a mechanical circular motion at the first fixed axis, and at the same time drives the second connecting rod to make a mechanical circular motion at the second fixed axis, thereby driving the first clamp to be pressed against the flat wire.

5. The flat wire fixing device according to claim 3, characterized in that: The second clamping mechanism includes a second base, a second connecting rod assembly and a second handle, the second base includes a second bottom plate portion and a second supporting portion and a second fixing portion arranged on both sides of the second bottom plate portion, the second bottom plate portion is fixedly connected to the second plane, The second connecting rod assembly includes a connecting rod and a sliding shaft that are mutually connected. The ends of the second handle are respectively connected to the second support portion and one end of the connecting rod, the sliding shaft passes through the second fixing portion and is movably connected to the other end of the connecting rod, and when the second handle is opened, the connecting rod and the sliding shaft are driven to perform mechanical movement, so that the sliding shaft performs mechanical movement backward; When the second handle is closed, the connecting rod and the sliding shaft are driven to perform mechanical movement, so that the sliding shaft is mechanically moved forward.

6. The flat wire fixing device according to claim 5, characterized in that: The top end of the sliding shaft is connected to a baffle plate, the baffle plate is screwed to the plane of the end of the sliding shaft, and the baffle plate abuts against the side of the flat wire.

7. The flat wire fixing device according to claim 1, characterized in that: There are multiple first clamping mechanisms, and the multiple first clamping mechanisms are arranged at intervals on the first plane along the extension direction of the working platform; There are multiple second clamping mechanisms, and the multiple second clamping mechanisms are arranged at intervals on the second plane along the extension direction of the working platform.

8. The flat wire fixing device according to claim 1, characterized in that: The first clamping mechanism and the second clamping mechanism are correspondingly arranged along a direction perpendicular to the flat wire.

9. The flat wire fixing device according to claim 5, characterized in that: The first base and / or the second base are bolted to the working platform.

10. The flat wire fixing device according to claim 3, characterized in that: The first support portion and the first handle are hingedly connected to the first connecting rod assembly.