Material blocking mechanism of vibration cutter cutting machine
By designing a material stop mechanism in a vibrating knife cutting machine, using the coordinated movement of the gantry bracket, cutting device mounting bracket, vibrating knife cutting device, cylinder and pressing roller, the problems of low production efficiency and high energy consumption when cutting materials of various thickness specifications and multi-layer stacking batch operations in the prior art are solved, and efficient and energy-saving mass production is achieved.
Patent Information
- Application Number
- CN202420639879.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-30
AI Technical Summary
When cutting materials with multiple thickness specifications and multi-layer stacking batch operations, existing vibrating knife cutting machines have low production efficiency, high energy consumption, and are not suitable for positioning and cutting materials of different specifications.
A material stop mechanism of a vibrating knife cutting machine is designed, including a gantry bracket, a cutting device mounting bracket, a vibrating knife cutting device, a cylinder and a pressing roller. Through the coordinated movement of these components, stable compression and positioning and cutting of the material can be achieved.
This design improves the production efficiency of the vibrating knife cutting machine, is suitable for a variety of thickness specification materials and multi-layer stacked batch cutting, reducing energy consumption and solving the problems of low production efficiency and large energy consumption in the prior art.
Smart Images
Figure CN222609785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration knife cutting machines, in particular to a material blocking mechanism of a vibration knife cutting machine. Background Art
[0002] The vibrating knife cutting machine is a machine commonly used for cutting soft materials. Its principle is to use high-frequency vibration to make the tool produce rapid up and down vibration on the material, thereby realizing the cutting operation. In order to improve the stability of the material during the cutting process, a vacuum adsorption mechanism is usually used to adsorb the cut material on a vacuum adsorption table for cutting. However, the vacuum adsorption mechanism can only vacuum adsorb a single piece of material, which consumes more energy, cannot be used for multi-layer stacking batch operations, and cannot be used for multi-layer cutting of materials with various thickness specifications. It is not convenient to position and cut materials of different specifications, and the production efficiency is low, which is not conducive to mass production. Therefore, in order to avoid the shortcomings of the prior art, it is necessary to improve the prior art. Utility Model Content
[0003] The utility model aims to overcome the shortcomings and deficiencies in the prior art and to provide a material blocking mechanism for a vibrating knife cutting machine which has a simple structure and is energy-saving and efficiency-enhancing.
[0004] The utility model is realized by the following technical solutions:
[0005] A material blocking mechanism of a vibrating knife cutting machine comprises a frame, a gantry bracket moving forward and backward is installed on the top of the frame, the frame is equipped with a first driving device that drives the gantry bracket to move forward and backward, the gantry bracket is equipped with a cutting device mounting bracket moving left and right, the cutting device mounting bracket is equipped with a vibrating knife cutting device, the cutting device mounting bracket is equipped with a second driving device that drives the vibrating knife cutting device to move left and right, and the cutting device mounting bracket is equipped with a third driving device that drives the vibrating knife cutting device to move up and down, a plurality of first cylinders are installed on the left and right sides of the gantry bracket, a roller mounting seat is installed at the bottom of the first cylinder, a pressing roller is installed between the roller mounting seats, and a front material blocking plate that can move forward and backward, a rear material blocking plate that can move forward and backward, a left material blocking plate that can move left and right, and a fixedly installed right material blocking plate are installed on the top of the frame.
[0006] Furthermore, a second cylinder for driving the front baffle plate to move forward and backward is installed on the top of the frame.
[0007] Furthermore, the left material baffle plate is slidably connected to the frame left and right, a first slide rail is provided on the top of the frame, a first slide seat slidably connected to the first slide rail is provided on the bottom of the left material baffle plate, and a third cylinder is installed on the top of the frame to drive the left material baffle plate to move left and right.
[0008] Furthermore, the rear baffle plate is slidably connected to the frame front and back, a second slide rail is provided on the top of the frame, and a second slide seat slidably connected to the second slide rail is provided on the bottom of the rear baffle plate.
[0009] Furthermore, the front material stop plate, the rear material stop plate, the left material stop plate and the right material stop plate are all provided with a plurality of material stop layer plates, and the material stop layer plates are connected by screws.
[0010] Furthermore, the first driving device includes a first motor, a first friction wheel is installed at the bottom of the first motor, a first friction wheel guide rail connected to the first friction wheel is provided at the top of the frame, a third slide rail is provided at the top of the frame, and a third slide seat slidably connected to the third slide rail is provided at the bottom of the gantry bracket.
[0011] Furthermore, the second driving device includes a second motor, a second friction wheel is installed at the bottom of the second motor, a second friction wheel guide rail connected to the second friction wheel is provided at the top of the gantry bracket, a fourth slide rail is provided on the front side of the gantry bracket, and a fourth slide seat slidably connected to the fourth slide rail is provided on the rear side of the cutting device mounting bracket.
[0012] Further, the third driving device includes a third motor, a motor shaft of the third motor is connected to a screw rod, the vibrating knife cutting device includes a vibrating knife cutting device mounting seat, the vibrating knife cutting device mounting seat is provided with a screw rod sleeve threadedly connected to the screw rod, the front side of the cutting device mounting bracket is provided with a fifth slide rail, and the rear side of the vibrating knife cutting device mounting seat is provided with a fifth slide seat slidably connected to the fifth slide rail.
[0013] Furthermore, the number of the pressing rollers is more than two, and the first cylinder is a guide rod cylinder.
[0014] Furthermore, the bottom of the frame is provided with adjustable supporting feet, and the bottom of the frame is provided with casters with brakes.
[0015] The utility model discloses a cutting device installation bracket which can move left and right through a gantry bracket, and a vibrating knife cutting device is installed on the cutting device installation bracket. A plurality of first cylinders are installed on the left and right sides of the gantry bracket, and a roller mounting seat is installed at the bottom of the first cylinder, and a pressing roller is installed between the roller mounting seats, so that the vibrating knife cutting device moves together with the pressing roller, and the pressing roller contacts the material in a rolling manner. The pressure of the first cylinders on both sides is adjustable, and the height is adjustable, so the material is pressed stably, and it can be suitable for cutting materials of various thickness specifications, and it can also be used for multi-layer superimposed batch cutting operations. A front baffle plate which can move forward and backward, a rear baffle plate which can move forward and backward, a left baffle plate which can move left and right, and a fixedly installed right baffle plate are installed on the top of the frame, and the baffle plate can be moved and adjusted to position the material for baffle, and multiple sheets can be fixed at the same time mechanically, and a roller is arranged on it to press down, so as to realize batch production of multiple sheets, which is suitable for cutting materials of different specifications, consumes less energy, solves the disadvantages of vacuum suction single-piece operation, saves energy and increases efficiency, has high production efficiency, and is conducive to batch production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a structural schematic diagram of the material blocking mechanism of the vibrating knife cutting machine of the utility model;
[0018] Figure 2 This is a schematic diagram of the connection structure of the press roller of the utility model;
[0019] Figure 3 This is a schematic diagram of the connection structure of the front baffle plate of the utility model;
[0020] Figure 4 This is a schematic diagram of the connection structure of the left baffle plate of the utility model;
[0021] Figure 5 This is a schematic diagram of the connection structure of the rear baffle plate of the utility model;
[0022] Figure 6 It is a schematic diagram of the connection structure of the vibrating knife cutting device of the utility model.
[0023] In the figure: 1-frame; 2-gantry bracket; 3-first drive device; 4-cutting device mounting bracket; 5-vibrating knife cutting device; 6-second drive device; 7-third drive device; 8-first cylinder; 9-roller mounting seat; 10-pressing roller; 11-front baffle plate; 12-rear baffle plate; 13-left baffle plate; 14-right baffle plate; 15-second cylinder; 16-first slide rail; 17-first slide seat; 18-third cylinder; 19-second slide rail; 20-second slide seat; 21-first friction wheel guide rail; 22-third slide rail; 23-second friction wheel guide rail; 24-fourth slide rail; 25-third motor; 26-screw; 27-vibrating knife cutting device mounting seat; 28-screw sleeve; 29-fifth slide rail; 30-fifth slide seat; 31-adjustable support foot. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figures 1 to 6The utility model is shown as a material blocking mechanism of a vibrating knife cutting machine, comprising a frame 1, a gantry bracket 2 which moves forward and backward is installed on the top of the frame 1, a first driving device 3 which drives the gantry bracket 2 to move forward and backward is installed on the frame 1, a cutting device mounting bracket 4 which moves left and right is installed on the gantry bracket 2, a vibrating knife cutting device 5 is installed on the cutting device mounting bracket 4, a second driving device 6 which drives the vibrating knife cutting device 5 to move left and right is installed on the cutting device mounting bracket 4, a third driving device 7 which drives the vibrating knife cutting device 5 to move up and down is installed on the cutting device mounting bracket, a plurality of first cylinders 8 are installed on the left and right sides of the gantry bracket 2, a roller mounting seat 9 is installed at the bottom of the first cylinder 8, a material pressing roller 10 is installed between the roller mounting seats 9, and a front material blocking plate 11 which can move forward and backward, a rear material blocking plate 12 which can move forward and backward, a left material blocking plate 13 which can move left and right, and a fixedly installed right material blocking plate 14 are installed on the top of the frame 1. A cutting device mounting bracket 4 that moves left and right is mounted through the gantry bracket 2, and a vibrating knife cutting device 5 is mounted on the cutting device mounting bracket 4. A plurality of first cylinders 8 are mounted on both sides of the gantry bracket 2, and a roller mounting seat 9 is mounted at the bottom of the first cylinder 8. A pressing roller 10 is mounted between the roller mounting seats 9, so that the vibrating knife cutting device 5 moves together with the pressing roller 10, and the pressing roller 10 rolls in contact with the material. The pressure and height of the first cylinders 8 on both sides are adjustable, and the material is pressed stably, which can be applied to a variety of thickness specifications. Material cutting can also be performed in multiple layers in batches. A front baffle plate 11 that can move forward and backward, a rear baffle plate 12 that can move forward and backward, a left baffle plate 13 that can move left and right, and a fixed right baffle plate 14 are installed on the top of the frame 1. The baffle plates can be moved and adjusted to position the materials. Multiple sheets can be fixed at the same time mechanically, and a roller is installed on top to press down to achieve batch production of multiple sheets. It is suitable for cutting materials of different specifications, consumes less energy, solves the disadvantages of vacuum suction single-piece operation, saves energy and increases efficiency, has high production efficiency, and is conducive to batch production.
[0026] A second cylinder 15 for driving the front baffle plate 11 to move forward and backward is installed on the top of the frame 1. The second cylinder 15 controls the forward and backward movement of the front baffle plate 11, which facilitates the loading of materials and makes the front baffle positioning of the materials more convenient and stable.
[0027] The left material baffle plate 13 is connected to the frame 1 for sliding left and right. A first slide rail 16 is provided on the top of the frame 1, and a first slide seat 17 is provided at the bottom of the left material baffle plate 13 for sliding connection with the first slide rail 16. A third cylinder 18 for driving the left material baffle plate 13 to move left and right is installed on the top of the frame 1. The third cylinder 18 controls the left and right movement of the left material baffle plate 13, which is convenient for material positioning of materials of different sizes and specifications, and makes material positioning more stable.
[0028] The front baffle plate 11, the rear baffle plate 12, the left baffle plate 13 and the right baffle plate 14 are all provided with a plurality of baffle layers, which are connected by screws so that the height of the baffle plates can be adjusted, which is more convenient to use. At the same time, the baffle layers can be stacked according to the thickness of the material or the number of layers of the material, so that the material baffle positioning is more stable.
[0029] The rear baffle plate 12 is connected to the frame 1 for sliding forward and backward. A second slide rail 19 is provided on the top of the frame 1, and a second slide seat 20 is provided at the bottom of the rear baffle plate 12 for sliding connection with the second slide rail 19. The rear baffle plate 12 can be adjusted by sliding forward and backward, and the second slide seat 20 is locked to the second slide rail 19 by screw locking to achieve positioning, which is convenient for material blocking positioning of materials of different sizes and specifications, and the material blocking positioning is more stable.
[0030] The first driving device 3 includes a first motor, a first friction wheel is installed at the bottom of the first motor, a first friction wheel guide rail 21 connected to the first friction wheel is provided at the top of the frame 1, a third slide rail 22 is provided at the top of the frame 1, and a third slide seat slidably connected to the third slide rail 22 is provided at the bottom of the gantry bracket 2, so that the forward and backward movement of the gantry bracket 2 is smoother and more stable.
[0031] The second driving device 6 includes a second motor, a second friction wheel is installed at the bottom of the second motor, a second friction wheel guide rail 23 connected to the second friction wheel 23 is provided on the top of the gantry bracket 2, a fourth slide rail 24 is provided on the front side of the gantry bracket 2, and a fourth slide seat slidably connected to the fourth slide rail 24 is provided on the rear side of the cutting device mounting bracket 4, so that the cutting device mounting bracket 4 can move left and right more smoothly and steadily.
[0032] The third driving device 7 includes a third motor 25, and the motor shaft of the third motor 25 is connected to a screw rod 26. The vibrating knife cutting device 5 includes a vibrating knife cutting device mounting seat 27. The vibrating knife cutting device mounting seat 27 is provided with a screw rod sleeve 28 threadedly connected to the screw rod 26. The front side of the cutting device mounting bracket 4 is provided with a fifth slide rail 29, and the rear side of the vibrating knife cutting device mounting seat 27 is provided with a fifth slide seat 30 slidably connected to the fifth slide rail 29, so that the up and down movement of the vibrating knife cutting device 5 is smoother and more stable.
[0033] In a specific implementation, there are more than two pressing rollers 10, which are respectively arranged at the front and rear sides of the vibration knife cutting device 5. The first cylinder 8 is a guide rod cylinder with low manufacturing cost and stable pressing of the material.
[0034] The bottom of the frame 1 is provided with an adjustable support foot 31, which is convenient for adjusting the horizontality of the vibration knife cutting machine and improving the cutting processing accuracy. The bottom of the frame 1 is provided with a caster with a brake, which is convenient for moving and stably placing the vibration knife cutting machine.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A material blocking mechanism for a vibrating knife cutting machine, characterized in that: The machine comprises a frame, a gantry bracket for moving forward and backward is installed on the top of the frame, the gantry bracket is installed with a first driving device for driving the gantry bracket to move forward and backward, the gantry bracket is installed with a cutting device mounting bracket for moving left and right, the cutting device mounting bracket is installed with a vibrating knife cutting device, the cutting device mounting bracket is installed with a second driving device for driving the vibrating knife cutting device to move left and right, the cutting device mounting bracket is installed with a third driving device for driving the vibrating knife cutting device to move up and down, a plurality of first cylinders are installed on the left and right sides of the gantry bracket, a roller mounting seat is installed at the bottom of the first cylinder, a pressing roller is installed between the roller mounting seats, and a front stop plate that can move forward and backward, a rear stop plate that can move forward and backward, a left stop plate that can move left and right, and a fixed right stop plate are installed on the top of the frame.
2. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: A second cylinder for driving the front baffle plate to move forward and backward is installed on the top of the frame.
3. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The left baffle plate is connected to the frame for left and right sliding. The top of the frame is provided with a first slide rail. The bottom of the left baffle plate is provided with a first slide seat slidably connected to the first slide rail. The top of the frame is installed with a third cylinder for driving the left baffle plate to move left and right.
4. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The rear baffle plate is connected to the frame in a forward and backward sliding manner. The top of the frame is provided with a second slide rail, and the bottom of the rear baffle plate is provided with a second slide seat connected to the second slide rail in a sliding manner.
5. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The front material baffle plate, the rear material baffle plate, the left material baffle plate and the right material baffle plate are all provided with a plurality of material baffle layer plates, and the material baffle layer plates are connected by screws.
6. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The first driving device includes a first motor, a first friction wheel is installed at the bottom of the first motor, a first friction wheel guide rail connected to the first friction wheel is provided at the top of the frame, a third slide rail is provided at the top of the frame, and a third slide seat is provided at the bottom of the gantry bracket that is slidably connected to the third slide rail.
7. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The second driving device includes a second motor, a second friction wheel is installed at the bottom of the second motor, a second friction wheel guide rail connected to the second friction wheel is provided at the top of the gantry bracket, a fourth slide rail is provided on the front side of the gantry bracket, and a fourth slide seat slidably connected to the fourth slide rail is provided on the rear side of the cutting device mounting bracket.
8. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The third driving device includes a third motor, a motor shaft of the third motor is connected to a screw rod, the vibrating knife cutting device includes a vibrating knife cutting device mounting seat, the vibrating knife cutting device mounting seat is provided with a screw rod sleeve threadedly connected to the screw rod, the front side of the cutting device mounting bracket is provided with a fifth slide rail, and the rear side of the vibrating knife cutting device mounting seat is provided with a fifth slide seat slidably connected to the fifth slide rail.
9. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The number of the pressing rollers is more than two, and the first cylinder is a guide rod cylinder.
10. The material blocking mechanism of the vibrating knife cutting machine according to claim 1, characterized in that: The bottom of the frame is provided with adjustable supporting feet, and the bottom of the frame is provided with casters with brakes.