Base double-layer material belt integrated forming mechanism

By using a base double-layer tape integrated molding mechanism in the mold, and using thimble and support needle to control terminal height, the complex welding and cutting problems caused by inconsistent terminal height are solved, and a more efficient and safer production process is achieved.

CN222610240UActive Publication Date: 2025-03-14DONGGUAN HELILI PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420975112.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

When facing products with inconsistent terminal heights, the terminals need to be fixed through welding equipment and then cut, resulting in increased equipment and manpower during the production process, increased space occupation, and poor welding may lead to short circuits in the product, making it difficult to ensure production quality and efficiency.

Method used

The base double-layer material belt integrated molding mechanism is adopted. By installing a thimble and a support needle on the mold kernel, and designing the upper and lower movable grooves on the cover plate and the material belt plate, the two terminals are synchronized into the mold forming, controlling the terminal height to prevent deformation and short circuit.

Benefits of technology

It reduces the equipment and labor costs brought by the welding part process, shortens the production cycle, avoids the adverse risks caused by poor welding, streamlines the process flow, and reduces material and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of production dies, in particular to a base double-layer material belt integrated forming mechanism which comprises a die core, a discharging assembly and a positioning assembly, the discharging assembly comprises a cover plate and a material belt plate, an upper-layer movable groove and a lower-layer movable groove are formed between the cover plate and the material belt plate respectively, and the positioning assembly comprises an upper-layer positioning block and a lower-layer positioning block. A boss is arranged in the middle of the mold core, a sinking groove is formed in the periphery of the boss, ejector pins and supporting pins are distributed on the top face of the sinking groove, two types of terminals are synchronously guided into the mold to be formed, the cover plate and the material belt plate are arranged, the ejector pins and the supporting pins are arranged on the mold core, and an upper-layer movable groove and a lower-layer movable groove are designed in the cover plate and the material belt plate. The height difference of the two types of terminals is guaranteed through the two movable grooves with different heights, meanwhile, the ejector pins and the supporting pins are additionally arranged on the top face of the mold core, the height of the terminals is controlled, the situation of short circuit caused by deformation is prevented, the production cycle of products is shortened, and adverse risks caused by the welding technology work are prevented.
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Description

Technical Field

[0001] The utility model relates to the field of production molds, in particular to a base double-layer material belt integrated molding mechanism. Background Art

[0002] Molds are various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods. In short, molds are tools used to make molded objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the object by changing the physical state of the molded material. The mold has a specific contour or inner cavity shape. The use of a contour shape with a cutting edge can make the blank separate (punch) according to the shape of the contour line. The use of the inner cavity shape can make the blank obtain the corresponding three-dimensional shape. The mold generally consists of two parts: a movable mold and a fixed mold (or a punch and a die), which can be separated or combined. When separated, the workpiece is taken out, and when closed, the blank is injected into the mold cavity for forming; at the same time, the mold can be divided into different types according to the different objects to be processed and produced.

[0003] Terminal mold is a mold tool used to make wire connection terminals. It is usually made of high-hardness alloy steel or carbon steel. The surface is passivated and can resist high temperature, wear and corrosion. The terminal mold can be used to make the connection terminals into different shapes and sizes to meet different circuit connection needs.

[0004] When facing products with special requirements such as inconsistent terminal heights, the existing technology uses different terminals. Before entering the mold, it is necessary to fix them with welding equipment and then weld them, so that a strip is driven into the mold for molding. After molding, it is cut by cutting equipment, which leads to the need to increase equipment and manpower for welding inspection and cutting inspection during the production process. The entire production line needs more space when it is lengthened, and poor welding will have the risk of product short circuit, making it difficult to ensure production quality and low production efficiency. The purpose of this utility model is to solve the above defects and provide a base double-layer strip integrated molding mechanism. Utility Model Content

[0005] The purpose of the utility model is achieved in the following way: a double-layer material strip integrated molding mechanism of the base includes a mold core, a discharge assembly and a positioning assembly, the discharge assembly and the positioning assembly are both connected to the mold core, the discharge assembly includes a cover plate and a material strip plate, an upper movable groove and a lower movable groove are respectively provided between the cover plate and the material strip plate, the upper movable groove and the lower movable groove are staggered, the positioning assembly includes an upper positioning block and a lower positioning block, the lower positioning block and the upper positioning block are both distributed at both ends of the top surface of the mold core, a boss is provided in the middle of the mold core, a raised positioning groove and a concave positioning groove are distributed on the top surface of the boss, a sinking groove is provided on the periphery of the boss, the sinking groove extends toward the bottom surface of the mold core, and a top surface of the sinking groove is distributed with an ejector pin and a supporting pin.

[0006] In the above description, a further scheme is made, in which the ejector pin and the support pin are both connected to the mold core, the top surface of the ejector pin is flush with the raised positioning groove, the top surface of the support pin is flush with the concave positioning groove, and a positioning point is provided on the top of the support pin; the positioning point matches the shape of the terminal connecting rib and is used to play a positioning role.

[0007] In the above description, a further solution is provided in which the edge of the mold core is provided with a separation groove near the upper positioning block and the lower positioning block, and the end surface of the lower positioning block is flush with the separation groove. The separation groove is used to stagger the upper terminal and the lower terminal during terminal molding.

[0008] In the above description, a further scheme is made, in which the four corners of the upper end of the mold core are provided with placement tables, and forming grooves are provided on both sides of the upper end of the mold core near the placement tables, and the forming grooves extend toward the direction of the sinking groove; the forming grooves can provide the forming direction of the connecting ribs of the lower terminal during the molding production of the lower terminal.

[0009] In the above description, a further solution is made, the support pins are distributed on the top surface of the sinking groove, and support positions are distributed on the top surface of the sinking groove around the position of the boss, and the support positions and the sinking groove are an integrated structure; the support positions are used to support the terminal during molding.

[0010] In the above description, a further scheme is made, the top surfaces of the cover plate and the material strip plate are provided with material pulling grooves, and the material pulling grooves extend through toward the bottom surface of the material strip plate, and the material pulling grooves are circular; the material pulling grooves are used to facilitate the positioning of the upper terminals and the lower terminals when pulling the material after the mold is opened.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: two types of terminals are simultaneously introduced into the mold for forming, and a cover plate and a material strip plate are set, as well as ejector pins and support pins are provided on the mold core. First, an upper movable groove and a lower movable groove are designed in the cover plate and the material strip plate, and two movable grooves of different heights are used to ensure the height difference of the two terminals. At the same time, ejector pins and support pins are added to the top surface of the mold core to support the terminals, thereby controlling the height of the terminals to prevent deformation and short circuit. Compared with the traditional solution, the equipment cost and labor cost brought by the welding process are reduced, and at the same time, the product production cycle is reduced, and the adverse risks brought by the welding process are prevented, the process flow is streamlined, the corresponding material cost and labor cost are reduced, and the production cycle is shortened. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the double-layer material belt integrated molding mechanism of the base of the utility model;

[0013] Figure 2 This utility model Figure 1 A schematic diagram of the structure enlargement of structure A;

[0014] Figure 3 It is a cross-sectional view of the cover plate and the material strip plate in the double-layer material strip integrated molding mechanism of the base of the utility model;

[0015] Figure 4 This is a schematic diagram of the working state of the double-layer material belt integrated molding mechanism of the base of the utility model;

[0016] In the figure: 1-mold core, 2-cover plate, 3-material strip plate, 4-upper movable groove, 5-lower movable groove;

[0017] 6-upper positioning block, 7-lower positioning block, 8-boss, 9-convex positioning groove, 10-concave positioning groove;

[0018] 11-sinking groove, 12-thrust pin, 13-supporting pin, 14-positioning point, 15-dividing groove, 16-placing table; 17-forming groove, 18-supporting position, 19-pulling material through groove. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] For this example, please refer to Figure 1-4The specifically implemented base double-layer material strip integrated molding mechanism includes a mold core 1, a discharge assembly and a positioning assembly. The discharge assembly and the positioning assembly are both connected to the mold core 1. The discharge assembly includes a cover plate 2 and a material strip plate 3. An upper movable groove 4 and a lower movable groove 5 are respectively provided between the cover plate 2 and the material strip plate 3. The upper movable groove 4 and the lower movable groove 5 are staggered. The positioning assembly includes an upper positioning block 6 and a lower positioning block 7. The lower positioning block 7 and the upper positioning block 6 are both distributed at both ends of the top surface of the mold core 1. A boss 8 is provided in the middle of the mold core 1. A raised positioning groove 9 and a recessed positioning groove 10 are distributed on the top surface of the boss 8. A sinking groove 11 is provided on the periphery of the boss 8. The sinking groove 11 extends toward the bottom surface of the mold core 1. A top surface of the sinking groove 11 is distributed with an ejector pin 12 and a support pin 13.

[0021] The ejector pin 12 and the support pin 13 are both connected to the mold core 1 , the top surface of the ejector pin 12 is flush with the raised positioning groove 9 , the top surface of the support pin 13 is flush with the recessed positioning groove 10 , and a positioning point 14 is provided on the top of the support pin 13 .

[0022] The edges of the mold core 1 are provided with separation grooves 15 near the upper positioning block 6 and the lower positioning block 7 , and the end surface of the lower positioning block 7 is flush with the separation grooves 15 .

[0023] Four corners of the upper end of the mold core 1 are provided with placement platforms 16 , and both sides of the upper end of the mold core 1 near the placement platforms 16 are provided with forming grooves 17 , which extend toward the direction of the sinking groove 11 .

[0024] The support pins 13 are distributed on the top surface of the sinking groove 11 . Support positions 18 are distributed on the top surface of the sinking groove 11 around the boss 8 . The support positions 18 and the sinking groove 11 are an integrated structure.

[0025] The top surfaces of the cover plate 2 and the material strip plate 3 are both provided with material pulling grooves 19 , and the material pulling grooves 19 are both extended through toward the bottom surface of the material strip plate 3 , and the material pulling grooves 19 are circular.

[0026] The working process of the utility model is as follows: after the mold is closed, the mold core 1 is molded and injected. During the injection, two upper movable grooves 4 and lower movable grooves 5 with different heights are designed on the material strip plate to ensure the height difference of the two terminals. At the same time, the mold core 1 is provided with ejector pins 12, support pins 13 and support positions 18, which can support the height of the terminals inside the cavity to prevent the terminals from deforming and causing short circuits. After molding, the mold is opened, and the upper and lower terminals are positioned through the pulling grooves 19. After positioning, the lower terminals are pulled by the server to pull the materials. After the terminals are sent out, the mold is closed and reciprocating work is performed.

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0028] In addition, in the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] Finally, it should be noted that the above embodiments are only specific implementation methods of the utility model, which are used to illustrate the technical solution of the utility model, rather than to limit it. The protection scope of the utility model is not limited thereto. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art should understand that any technician familiar with the technical field can still modify the technical solution recorded in the above embodiments within the technical scope disclosed by the utility model, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the utility model, and should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. The base double-layer material strip integrated molding mechanism includes a mold core, a discharge assembly and a positioning assembly, and is characterized by: The discharging assembly and the positioning assembly are both connected to the mold core. The discharging assembly includes a cover plate and a material strip plate. An upper movable groove and a lower movable groove are respectively provided between the cover plate and the material strip plate. The upper movable groove and the lower movable groove are staggered. The positioning assembly includes an upper positioning block and a lower positioning block. The lower positioning block and the upper positioning block are both distributed at both ends of the top surface of the mold core. A boss is provided in the middle of the mold core. A raised positioning groove and a recessed positioning groove are distributed on the top surface of the boss. A sinking groove is provided on the periphery of the boss. The sinking groove extends toward the bottom surface of the mold core. A top pin and a supporting pin are distributed on the top surface of the sinking groove.

2. The base double-layer material strip integrated molding mechanism according to claim 1, characterized in that: The ejector pin and the support pin are both connected to the mold core, the top surface of the ejector pin is flush with the raised positioning groove, the top surface of the support pin is flush with the concave positioning groove, and a positioning point is provided on the top of the support pin.

3. The base double-layer material strip integrated molding mechanism according to claim 1, characterized in that: The edges of the mold core are provided with separation grooves near the upper positioning block and the lower positioning block, and the end surface of the lower positioning block is flush with the separation grooves.

4. The base double-layer material strip integrated molding mechanism according to claim 1, characterized in that: The four corners of the upper end of the mold core are provided with placement platforms, and the positions of the two sides of the upper end of the mold core close to the placement platforms are provided with forming grooves, and the forming grooves extend toward the direction of the sinking groove.

5. The base double-layer material strip integrated molding mechanism according to claim 1, characterized in that: The support needles are distributed on the top surface of the sinking groove, and support positions are distributed on the top surface of the sinking groove around the boss, and the support positions and the sinking groove are an integrated structure.

6. The base double-layer material strip integrated molding mechanism according to claim 1, characterized in that: The top surfaces of the cover plate and the material strip plate are both provided with material pulling grooves, which extend through toward the bottom surface of the material strip plate and are circular.