Quick laminating mechanism for foam production

By designing a fast fitting mechanism for foam production, using screws and positioning heads to achieve rapid alignment and fit of foam, the problems of low manual alignment efficiency and safety hazards in the prior art are solved, and work efficiency and safety are improved.

CN222610487UActive Publication Date: 2025-03-14FUZHOU YIXING AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421045761.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the existing foam production, the bonding process requires manual alignment and assistance, resulting in low efficiency and safety risks.

Method used

A quick fitting mechanism for foam production is designed, including a workbench, a quick pressing mechanism and a plurality of quick positioning frames. The screw and the positioning head can achieve rapid alignment and fit of the foam.

Benefits of technology

It achieves fast and accurate fit of foam, reduces the need for manual assistance, improves work efficiency and enhances safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222610487U_ABST
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Abstract

The utility model relates to the field of foam production, in particular to a quick fitting mechanism for foam production, which comprises a workbench, a placing table arranged in the middle of the upper surface of the workbench, a quick pressing mechanism arranged above the placing table, and a plurality of quick positioning frames symmetrically arranged on the upper surface of the workbench and on one side of the placing table. When the quick press-fit mechanism performs quick press-fit, the quick positioning frame and the screw rod transversely move on the supporting seat, so that the positioning head is positioned at a proper position, the foam can be positioned more quickly when being aligned with the sticking position of a product while quick fitting is performed, and the foam can be positioned more quickly due to the abutting of the surrounding quick positioning frame, so that the product can be quickly pressed. The foam and the product can be positioned more quickly while the quick press-fit mechanism performs quick press-fit, and the work efficiency of foam fitting during foam production is effectively improved. The foam fitting device is simple in structure and convenient to operate, and manual assistance is not needed, so that the safety is improved, and the foam and the product can be positioned more quickly while the quick press-fit mechanism performs quick press-fit.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam production, in particular to a quick laminating mechanism for foam production. Background Art

[0002] Foam is a material made of plastic particles after foaming. It is porous, soft and light. The main raw materials of foam include polyurethane, polystyrene, polyester, etc. This material has good elasticity and flexibility due to its delicate internal structure and uniform pore size distribution. It can also absorb liquids and gases. Foam is widely used in packaging, heat insulation, sound insulation, shockproof and other fields, and is widely used in industrial products, consumer products and building materials.

[0003] In most foam production processes today, some foams need to be bonded to products. Although the foam can be effectively bonded to the product by rapid bonding and pressing under the machine's rapid bonding mechanism, the foam still needs to be manually placed on the surface of the product to be bonded before bonding, and the foam needs to be aligned to ensure the accuracy of the bonding position. However, manual alignment often cannot be performed accurately, and hands need to be assisted during pressing, which not only reduces work efficiency but also poses certain safety risks. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a rapid laminating mechanism for foam production.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A quick laminating mechanism for foam production, comprising a workbench, a placing table is arranged in the middle of the upper surface of the workbench, a quick pressing mechanism is arranged above the placing table, and a plurality of quick positioning frames are symmetrically arranged on the upper surface of the workbench and on one side of the placing table;

[0007] The quick positioning frame includes a support seat, a movable screw is arranged on the support seat, one end of the screw is arranged and installed on a fixed head, a positioning head is installed on the side wall of the fixed head away from the screw, and the positioning head is installed and fixed by a fixing bolt.

[0008] In addition, a preferred structure is that a laminating head is provided at the bottom end of the quick pressing mechanism, and the laminating head can be moved to the placement table for laminating.

[0009] In addition, a preferred structure is that a silicone pad is provided on the upper surface of the placement table.

[0010] In addition, a preferred structure is that a movable rod is provided on the upper surface of the fixed head, the movable rod body is movably arranged on the support seat, a bearing seat is provided in the middle of the side wall surface of one side of the fixed head, a screw is rotatably arranged on the bearing seat, and screw holes are symmetrically opened on the side wall of the fixed head away from the bearing seat, and a positioning head is installed on the side wall where the screw holes are opened.

[0011] In addition, the preferred structure is that the end of one side of the screw is arranged to rotate on the bearing seat, the screw rod body is arranged to move on the support seat, movable fixing nuts are symmetrically arranged on the screw rod body, and the fixing nuts are located on both sides of the support seat, and a button cap is arranged at the end of the screw away from the side installed on the bearing seat.

[0012] In addition, a preferred structure is that guide blocks with a certain inclination angle are arranged on both sides of the positioning head, and mounting holes are symmetrically opened on the positioning head. The mounting holes are used to install fixing bolts that are screwed into the screw holes, and the positioning head and the fixing head are higher than the silicone pad.

[0013] The beneficial effects of the utility model are as follows: when the quick pressing mechanism performs quick pressing, the screw rod moves laterally on the support seat through the quick positioning frame, so that the positioning head is properly positioned, so that during the quick lamination, the foam can be aligned with the adhesive part of the product more quickly, and because of the support of the surrounding quick positioning frames, no manual assistance is required, thereby improving safety, so that the quick pressing mechanism can position the foam and the product more quickly during the quick pressing, effectively improving the work efficiency of foam lamination during foam production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a foam rapid bonding machine;

[0015] Figure 2 This is a structural diagram of a foam quick laminating machine;

[0016] Figure 3 It is a structural schematic diagram of the placement table and the quick positioning frame;

[0017] Figure 4 It is a schematic diagram of the structure after the positioning head is split;

[0018] Figure 5 It is a structural schematic diagram of a quick positioning frame.

[0019] In the figure: 1 workbench, 2 quick pressing mechanism, 3 placing table, 31 silicone pad, 4 quick positioning frame, 41 fixing head, 411 screw hole, 412 movable rod, 413 bearing seat, 42 support seat, 43 positioning head, 431 mounting hole, 432 guide part, 44 screw rod, 441 fixing nut, 442 button cap, 5 fitting head, 6 fixing bolt. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-5 A quick laminating mechanism for foam production includes a workbench 1, a placing table 3 is arranged in the middle of the upper surface of the workbench 1, a quick pressing mechanism 2 is arranged above the placing table 3, and a plurality of quick positioning frames 4 are symmetrically arranged on the upper surface of the workbench 1 and on one side of the placing table 3;

[0022] The quick positioning frame 4 includes a support seat 42, on which a movable screw 44 is arranged. One end of the screw 44 is arranged and mounted on a fixed head 41. A positioning head 43 is installed on the side wall of the fixed head 41 away from the screw 44, and the positioning head 43 is installed and fixed by a fixing bolt 6.

[0023] Among them, a fitting head 5 is provided at the bottom end of the quick pressing mechanism 2, and the fitting head 5 can be fitted and moved onto the placement table 3. The quick pressing mechanism 2 can quickly press the fitting head 5 downward, thereby quickly fitting and pressing the foam on the product, so that the foam quickly sticks to the surface of the product, effectively replacing manual pressing. The quick pressing mechanism 2 is a lifting device, which is a prior art and its specific structure is well known to people in this field, and there is no need to elaborate on it.

[0024] In addition, a silicone pad 31 is provided on the upper surface of the placement table 3. The silicone pad 31 is convenient for protecting the product and provides a certain buffer at the bottom when being pressed.

[0025] In addition, a movable rod 412 is provided on the upper surface of the fixed head 41, and the rod body of the movable rod 412 is movably arranged on the support seat 42. A bearing seat 413 is provided in the middle of the side wall surface of one side of the fixed head 41, and a screw 44 is rotatably arranged on the bearing seat 413. Screw holes 411 are symmetrically opened on the side wall of the fixed head 41 away from the bearing seat 413, and a positioning head 43 is installed on the side wall where the screw holes 411 are opened. The bearing seat 413 can realize the rotation of the screw 44 on the fixed head 41.

[0026] In addition, one end of the screw rod 44 is arranged to rotate on the bearing seat 413, the rod body of the screw rod 44 is arranged to move on the support seat 42, and movable fixing nuts 441 are symmetrically arranged on the rod body of the screw rod 44, and the fixing nuts 441 are located on both sides of the support seat 42. The end of the screw rod 44 away from the side installed on the bearing seat 413 is provided with a button cap 442, and the button cap 442 is convenient for the operator to twist, so that the screw rod 44 can rotate on the support seat 42 and move under the restriction of the movable rod 412.

[0027] In addition, guide portions 432 blocks with a certain inclination angle are arranged on both sides of the positioning head 43, and mounting holes 431 are symmetrically opened on the positioning head 43. The mounting holes 431 are used to install the fixing bolts 6 and screw them into the screw holes 411. The positioning head 43 and the fixing head 41 are higher than the silicone pad 31. The guide portions 432 facilitate the rapid placement of the product. When the product is placed in a rapid manner, it will be damaged due to touching the positioning head 43.

[0028] In this embodiment, a quick pressing mechanism 2 is used in foam production to quickly and effectively press the foam onto the product, so that the foam can be better adhered to the surface of the product. A quick positioning frame 4 is set at three positions of the placement table 3. When pressing and sticking the foam on a batch of products, the positions of the positioning heads 43 in the three positions can be selected according to the shapes of the products and foam. First, the products and foam are placed on the silicone pad 31 of the placement table 3, and then the quick positioning frame 4 is adjusted, and the fixing nuts 441 on both sides are rotated to keep them away from the support seat 42, so that the screw 44 can be rotated, and the button cap 442 is twisted. Because the screw 44 is clearance-fitted on the support seat 42, when the button cap 442 is twisted, the screw 44 rotates on the support seat 42, and the upper movable rod 412 is movable on the support seat 42, thereby playing a limiting role, so that when the screw 44 rotates, the fixed head 41 will not rotate, and the rotational motion is converted into linear motion.

[0029] When the button cap 442 is twisted, the positioning head 43 can be displaced laterally, so that the positioning head 43 can slowly approach the side edge of the fitted product and foam. When the three quick positioning frames 4 on all sides are adjusted to the side edge of the fitted product and foam, the foam is aligned with the product position at this time, and then the fixing nuts 441 are rotated so that the fixing nuts 441 are tightened on the side wall surfaces on both sides of the support seat 42. When the fixing nuts 441 on both sides are rotated on the side wall surfaces on both sides of the support seat 42, the screw 44 cannot be rotated at this time.

[0030] When foam bonding is performed subsequently, the product and foam only need to be quickly inserted directly into the gaps of the three quick positioning frames 4, and the guide portion 432 can also make the insertion smoother, so that the product and foam placed on the placement table 3 can be quickly positioned, and because their positions are already certain, they can be directly pressed together through the quick pressing mechanism 2 in cooperation with the bonding head 5, and during pressing, because of the support of the surrounding quick positioning frames 4, no manual assistance is required, thereby improving safety.

[0031] Moreover, the positioning head 43 can be replaced later according to the shape of different products by unscrewing the fixing bolt 6 and then removing the positioning head 43, replacing the positioning head 43 of a different shape, and screwing the fixing bolt 6 through the mounting hole 431 into the screw hole 411 to complete the installation and fixation, so that the quick positioning frame 4 can position more products.

[0032] In the utility model, when the quick pressing mechanism 2 performs quick pressing, the screw 44 is moved laterally on the support seat 42 through the quick positioning frame 4, so that the positioning head 43 is properly positioned, so that during the quick lamination, the foam can be aligned with the adhesive part of the product more quickly, and because of the support of the surrounding quick positioning frame 4, no manual assistance is required, thereby improving safety. Therefore, the quick pressing mechanism 2 can position the foam and the product more quickly during the quick pressing, effectively improving the work efficiency of foam lamination during foam production.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rapid laminating mechanism for foam production, comprising a workbench (1), characterized in that: A placement table (3) is arranged in the middle of the upper surface of the workbench (1), a quick pressing mechanism (2) is arranged above the placement table (3), and a plurality of quick positioning frames (4) are symmetrically arranged on the upper surface of the workbench (1) and on one side of the placement table (3); The quick positioning frame (4) comprises a support seat (42), a movable screw rod (44) is arranged on the support seat (42), one end of the screw rod (44) is arranged and mounted on the fixed head (41), a positioning head (43) is installed on the side wall of the fixed head (41) away from the screw rod (44), and the positioning head (43) is installed and fixed by a fixing bolt (6).

2. A rapid laminating mechanism for foam production according to claim 1, characterized in that: The bottom end of the rapid pressing mechanism (2) is provided with a laminating head (5), and the laminating head (5) can be moved to laminarly fit onto the placement table (3).

3. A rapid laminating mechanism for foam production according to claim 2, characterized in that: A silica gel pad (31) is provided on the upper surface of the placement platform (3).

4. A rapid laminating mechanism for foam production according to claim 1, characterized in that: A movable rod (412) is arranged on the upper surface of the fixed head (41), and the rod body of the movable rod (412) is arranged on the support seat (42) for movement. A bearing seat (413) is arranged in the middle of the side wall surface of one side of the fixed head (41), and a screw rod (44) is rotatably arranged on the bearing seat (413). Screw holes (411) are symmetrically opened on the side wall of the fixed head (41) away from the bearing seat (413), and a positioning head (43) is installed on the side wall where the screw hole (411) is opened.

5. A rapid laminating mechanism for foam production according to claim 4, characterized in that: One end of the screw rod (44) is arranged on the bearing seat (413) for rotation, and the body of the screw rod (44) is arranged on the support seat (42) for movement. The body of the screw rod (44) is symmetrically provided with movable fixing nuts (441), and the fixing nuts (441) are located on both sides of the support seat (42). The end of the screw rod (44) away from the side installed on the bearing seat (413) is provided with a button cap (442).

6. A rapid laminating mechanism for foam production according to claim 5, characterized in that: Guide parts (432) blocks with a certain inclination angle are arranged on both sides of the positioning head (43), and mounting holes (431) are symmetrically opened on the positioning head (43). The mounting holes (431) are used to install fixing bolts (6) screwed into the screw holes (411), and the positioning head (43) and the fixing head (41) are higher than the silicone pad (31).