Automatic vehicle surface dust cleaning system
By designing the automatic dust cleaning system for vehicle surfaces and using high-pressure nozzles and automatic control systems to achieve fully automated cleaning, the problems of dust pollution and low cleaning efficiency in the metallurgical industry are solved, and efficient, energy-saving and environmentally friendly cleaning effects are achieved.
Patent Information
- Application Number
- CN202421434446.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the metallurgical industry, fine particles of dust produced by vehicles when transporting ore mud are easily adhered to the surface of the vehicle body, causing dust to blow away and road surface to slip, causing production environment pollution and traffic accidents. The existing cleaning methods are inefficient, time-consuming and labor-intensive, and serious waste of water sources.
Design a vehicle surface dust automatic cleaning system, including a cleaning area, a sludge pool, a filtered sedimentation tank and a clean water circulation tank, and use a high-pressure nozzle and an automatic control system to achieve fully automatic cleaning. The sewage is filtered and settled and clean water is recycled.
It realizes efficient and automatic cleaning of fine ore mud dust on the vehicle surface, saves labor costs, reduces water source waste, and achieves environmental protection and energy-saving effects.
Smart Images

Figure CN222611116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgy, in particular to an automatic dust cleaning system for the surface of a vehicle. Background Art
[0002] In the daily production of the metallurgical industry, there are many vehicles transporting metallurgical raw materials. When the rear eight-wheeled mining truck transports the ore mud, most of them directly use excavators to dig the ore mud and then load it into the mining truck for loading. During the loading process, the dust and fine particles generated by the dry ore mud will adhere to the surface of the vehicle body, and the ore mud on the tires will be sprinkled on the road during the transportation of the vehicle, causing the dust on the vehicle body to be blown into the air and on the road with the wind, which has a great impact on the company's production environment. In addition, when it rains, the ore mud left on the road is easy to slip, which is easy to cause traffic accidents, and it is very difficult to clean. For this kind of cleaning, the conventional practice is to use a water gun to wash the road surface or fog cannons and other equipment to clean and reduce dust. Some metallurgical factories also use simple car washers for cleaning. Due to the large number of vehicles, special personnel are required to clean, the silt on the ground flows everywhere, the waste of water resources is also relatively large, and the cleaning is not clean, which is time-consuming and laborious.
[0003] Therefore, the utility model provides a vehicle surface dust automatic cleaning system for fully automatically cleaning fine mineral mud dust on the vehicle body surface. Utility Model Content
[0004] The utility model aims to provide an automatic vehicle surface dust cleaning system to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic vehicle surface dust cleaning system comprises a cleaning area, a sludge pool connected to a water channel at the bottom of the cleaning area, and a filtering sedimentation pool connected to the sludge pool, wherein the output end of the filtering sedimentation pool is connected to a clean water circulation pool, and a water pumping pipe in the clean water circulation pool is connected to a water circulation system;
[0007] The cleaning area includes a water channel arranged below the ground surface, a grid plate arranged on the water channel and in the same plane as the ground surface, and two side baffles arranged on the left and right sides of the grid plate. The cleaning area forms a vehicle entry cleaning channel through the grid plate, and the upper, middle and lower parts of the inner sides of the side baffles are respectively evenly distributed with high-pressure nozzles connected to the water pump in the water circulation system;
[0008] The vehicle entry end and the vehicle exit end of the vehicle entry cleaning channel are respectively provided with vehicle entry infrared sensing probes connected to the water pump.
[0009] Furthermore, a ring-shaped water column nozzle is provided at the lower part of the side baffle corresponding to the wheel hub of the ore pulling vehicle, and the sludge embedded in the tire is washed away by the water column nozzle sprayed in a ring shape.
[0010] Furthermore, the side baffle is provided with a circular spray nozzle at the position corresponding to the windshield of the ore pulling car. The nozzle sprays water mist to spray and wash the windshield of the ore pulling car, and the relatively high-pressure water column not only washes the dust on the windshield, but also damages the windshield.
[0011] Furthermore, the side baffles are provided with fan-shaped columnar nozzles on both sides of the body of the ore-pulling car corresponding to the side baffles, and the columnar nozzles wash the body of the ore-pulling car.
[0012] Furthermore, an automatic flushing nozzle for flushing sediment in the channel is provided inside one end of the channel. A flushing pump connected to the input end of the automatic flushing nozzle is set with an automatic operation interval. When the set time is reached, the flushing pump starts to operate, and the sludge and the like settled on the bottom of the channel are flushed by the water flow sprayed from the automatic flushing nozzle.
[0013] Furthermore, the water circulation system also includes an impurity filter which is connected to the water pump connection end and has a built-in filter element. The impurity filter is used to filter the clean water in the clean water circulation pool drawn by the water pump and output it to the high-pressure nozzle, which is used to clean and decontaminate the pulling mine car.
[0014] Furthermore, the filtration sedimentation tank is provided with a flocculation device for cooperating with the precipitation of total impurities in the sewage. The flocculation device is used to cooperate with the filtration sedimentation tank to precipitate impurities in the sewage flowing into the sewage tank, separate the impurities from the water, and the separated clean water flows into the clean water circulation tank for recycling.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The vehicle surface dust automatic cleaning system has a water channel output end at the bottom of the cleaning area that is connected to a sludge pool, a filtering sedimentation pool and a clean water circulation pool in sequence. The ore-pulling car enters the cleaning area and stays on the grid plate in the car entry cleaning channel. The high-pressure nozzle on the inner side of the side baffle in the cleaning area washes the ore-pulling car as the water pump runs. The washed sewage falls into the water channel through the holes on the grid plate, and the sewage generated by washing the ore-pulling car is collected through the water channel and flows into the sewage pool. The sewage pool receives the sewage and flows into the filtering sedimentation pool. Impurities in the sewage are precipitated and separated by the filtering sedimentation pool, and the separated clean water flows into the clean water circulation pool. The clean water is recycled to achieve the effect of environmental protection and energy saving. The water circulation system sets the operating parameters by a computer to realize the full automatic operation of the control system without manual operation. The ore mud precipitated in the filtering sedimentation pool can be recycled and reused. The circulating water in the clean water circulation pool removes part of the evaporated water that needs to be replenished, and the rest can be reused. It has the advantages of energy saving, high efficiency and low labor cost to automatically clean fine ore mud and dust on the vehicle body surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the clear water area of the utility model.
[0019] In the figure: 1. Cleaning area; 2. Water channel; 3. Sludge pool; 4. Filtration sedimentation tank; 5. Clean water circulation pool; 6. Water circulation system; 7. Grid plate; 8. Vehicle inlet cleaning channel; 9. High-pressure nozzle; 10. Vehicle inlet infrared sensor probe; 11. Vehicle outlet infrared sensor probe; 12. Water column nozzle; 13. Automatic flushing nozzle; 14. Impurity filter; 15. Flocculation equipment; 16. Side baffle; 17. Water pump. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-2 , the utility model provides a technical solution:
[0022] An automatic cleaning system for dust on the surface of a vehicle comprises a cleaning area 1, a sludge pool 3 connected to a water channel 2 at the bottom of the cleaning area 1, and a filtering and settling pool 4 connected to the sludge pool 3, wherein the output end of the filtering and settling pool 4 is connected to a clean water circulation pool 5, and a water pump in the clean water circulation pool 5 is connected to a water circulation system 6, the sludge pool 3 and the filtering and settling pool 4 need to be cleaned regularly, and the cleaned sludge can be recycled, and the clean water circulation pool 5 only needs to check the water quality regularly, and no special maintenance is required;
[0023] The water circulation system 6 does not require manual operation and is equipped with a water pump 17 with automatic start and stop, a high-pressure nozzle 9, and supporting pipelines. The start and stop of the water pump 17 is connected to the infrared sensor for entering the vehicle and the infrared sensor for leaving the vehicle. The start and stop are automatically controlled according to the signals given by the infrared sensor for entering the vehicle and the infrared sensor for leaving the vehicle, without manual operation;
[0024] The cleaning area 1 includes a water channel 2 arranged below the ground surface, a grid plate 7 arranged on the water channel 2 and in the same plane as the ground surface, and two side baffles 16 arranged on the left and right sides of the grid plate 7. The cleaning area 1 forms a vehicle entry cleaning channel 8 through the grid plate 7. The upper, middle and lower parts of the inner side of the side baffle 16 are respectively evenly distributed with high-pressure nozzles 9 connected to the water pump 17 in the water circulation system 6;
[0025] The vehicle entry and exit ends of the vehicle entry cleaning channel 8 are respectively provided with a vehicle entry infrared sensing probe 10 and a vehicle exit infrared sensing probe 11 connected to a water pump 17. The vehicle entry infrared sensor is installed at the entrance of the vehicle entry cleaning channel 8, senses the entry of the vehicle, and feeds back the information to the start-stop system on the water pump 17. The water pump 17 runs to output clean water to the high-pressure nozzle 9 to spray and rinse the pulling mine car. After cleaning, the pulling mine car drives out of the vehicle entry cleaning channel 8, and the vehicle exit infrared sensing probe 11 feeds back the sensed information to the start-stop system of the water pump 17, the water pump 17 runs, and the high-pressure nozzle 9 stops discharging water.
[0026] An annular water column nozzle 12 is provided at the lower part of the side baffle 16 corresponding to the wheel hub of the ore pulling vehicle, and the water column sprayed in an annular shape by the water column nozzle 12 is used to wash away the sludge embedded in the tire.
[0027] The side baffle 16 is provided with a nozzle in a circular spray at the windshield of the ore-pulling car, and the nozzle sprays out water mist to spray and wash the windshield of the ore-pulling car, and the dust on the windshield is washed while the relatively strong pressure water column damages the windshield.
[0028] The side baffles 16 are provided with fan-shaped columnar nozzles on both sides of the body of the ore-pulling car corresponding to the side baffles 16, and the columnar nozzles wash the body of the ore-pulling car.
[0029] An automatic flushing nozzle 13 for flushing sediment in the canal 2 is provided inside one end of the canal 2. A flushing pump connected to the input end of the automatic flushing nozzle 13 is set with an automatic operation interval. When the set time is reached, the flushing pump starts to operate, and the sludge and the like deposited on the bottom surface of the canal 2 are flushed by the water flow sprayed by the automatic flushing nozzle 13.
[0030] The water circulation system 6 also includes an impurity filter 14 which is connected to the connection end of the water pump 17 and has a built-in filter element. The impurity filter 14 is used to filter the clean water in the clean water circulation pool 5 drawn by the water pump 17 and output it to the high-pressure nozzle 9, which is used to clean and decontaminate the pulling mine car.
[0031] The filtration sedimentation tank 4 is provided with a flocculation device 15 for cooperating with the precipitation of total impurities in the sewage. The flocculation device 15 adopts an air flotation device or a chemical flocculation device 15. The air flotation device uses tiny bubbles to bring suspended matter to the water surface to form a foam layer, which is then removed by a scraper. The chemical flocculation device 15 adds chemical agents such as polyaluminium chloride (PAC), polyferric sulfate (PFS), etc. to promote the suspended matter to condense into larger flocs, which are convenient for sedimentation or filtration removal. The flocculation device 15 is used to cooperate with the filtration sedimentation tank 4 to precipitate impurities in the sewage flowing into the sewage tank, separate the impurities from the water, and the separated clean water flows into the clean water circulation tank 5 for recycling.
[0032] The vehicle surface dust automatic cleaning system has a water channel 2 at the bottom of the cleaning area 1, which is connected to the sludge pool 3, the filter sedimentation pool 4 and the clean water circulation pool 5 in sequence. The ore-pulling car enters the cleaning area 1 and stays on the grid plate 7 in the vehicle inlet cleaning channel 8. The high-pressure nozzle 9 on the inner side of the side baffle 16 in the cleaning area 1 washes the ore-pulling car with the operation of the water pump 17. The washed sewage falls into the water channel 2 through the holes on the grid plate 7, and the sewage generated by washing the ore-pulling car is collected by the water channel 2 and flows into the sewage pool. The sewage pool receives the sewage and flows into the filter sedimentation pool 4. , the impurities in the sewage are precipitated and separated by the filtering sedimentation tank 4, and the separated clean water flows into the clean water circulation tank 5, and the clean water is recycled, achieving the effect of environmental protection and energy saving. The water circulation system 6 sets the operating parameters by the computer, and realizes the full automatic operation of the control system without manual operation. The sludge precipitated in the filtering sedimentation tank 4 can be recycled and reused. The circulating water in the clean water circulation tank 5 removes part of the evaporated water that needs to be replenished, and the rest can be reused, which has the advantages of energy saving, high efficiency, low labor cost and automatic cleaning of fine sludge dust on the surface of the vehicle body;
[0033] The driver can manually judge and automatically select the cleaning time according to the vehicle condition. No matter how dirty the vehicle is, it can be cleaned. The design of the nozzle can also be adjusted and controlled at will according to the actual situation to achieve the effect of effectively cleaning the mining car.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic vehicle surface dust cleaning system, comprising a cleaning area (1), a sludge pool (3) connected to a water channel (2) at the bottom of the cleaning area (1), and a filtering sedimentation pool (4) connected to the sludge pool (3), characterized in that: The output end of the filtering and sedimentation tank (4) is connected to a clean water circulation tank (5), and the water pumping pipe in the clean water circulation tank (5) is connected to a water circulation system (6); The cleaning area (1) comprises a water channel (2) arranged below the ground surface, a grid plate (7) arranged on the water channel (2) and in the same plane as the ground surface, and two side baffles (16) arranged on the left and right sides of the grid plate (7); the cleaning area (1) forms a vehicle entry cleaning channel (8) through the grid plate (7); and high-pressure nozzles (9) connected to a water pump (17) in a water circulation system (6) are evenly distributed on the upper, middle and lower parts of the inner side of the side baffle (16); The vehicle entry end and vehicle exit end of the vehicle entry washing channel (8) are respectively provided with a vehicle entry infrared sensor probe (10) and a vehicle exit infrared sensor probe (11) connected to a water pump (17).
2. The automatic vehicle surface dust cleaning system according to claim 1, characterized in that: An annular water column nozzle (12) is provided at the lower part of the side baffle (16) corresponding to the hub of the ore pulling wheel.
3. The automatic vehicle surface dust cleaning system according to claim 2, characterized in that: The side baffle (16) is provided with a nozzle that sprays in a circular shape at a position corresponding to the windshield of the ore pulling vehicle.
4. The automatic vehicle surface dust cleaning system according to claim 3 is characterized by: The side baffles (16) are provided with fan-shaped columnar nozzles on both sides of the body of the ore pulling vehicle.
5. The automatic vehicle surface dust cleaning system according to claim 1, characterized in that: An automatic flushing nozzle (13) for flushing sediment in the water channel (2) is provided inside one end of the water channel (2).
6. The automatic vehicle surface dust cleaning system according to claim 1, characterized in that: The water circulation system (6) also includes an impurity filter (14) which is connected to the connection end of the water pump (17) and has a built-in filter element.
7. The automatic vehicle surface dust cleaning system according to claim 1, characterized in that: The filtration sedimentation tank (4) is provided with a flocculation device (15) for coordinating the precipitation of total impurities in the sewage.