High-speed winding electric control system

By using pressure sensors and controllers in the high-speed winding electronic control system to detect and emergency stop control of cable tension, the problem of possible breakage of cables when they are stuck is solved, and the reliability of the system and the work efficiency of staff are improved.

CN222612607UActive Publication Date: 2025-03-14ZHENGZHOU XIANDI ELECTRIC EQUIP CO LTD
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Patent Information

Application Number
CN202420818700.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-14
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The lack of emergency stop devices in the prior art causes the cable to break when it is stuck, and the continued operation of the winding device may cause cable damage.

Method used

The pressure sensor and controller are used to detect the cable tension, and the rotating motor stops when the emergency stop pressure value is detected to prevent the cable from breaking. At the same time, an acoustic and optical alarm is used to remind the staff to perform maintenance.

Benefits of technology

Effectively prevent the cable from being stuck and broken during winding, improve the reliability of the winding system, and improve the work efficiency of staff through reminder function.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222612607U_ABST
    Figure CN222612607U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-speed rolling electric control system which comprises a bottom plate, two inserting grooves are symmetrically formed in the upper side face of the bottom plate in a front-back mode with the front-back center line as the center, rolling frames are connected into the two inserting grooves in a sliding mode, and rolling rollers are rotationally connected to the opposite side faces of the two rolling frames. A rotating motor is arranged on the rear side face of the winding frame, the output end of the rotating motor penetrates through the winding frame to be connected with the winding roller, a guide assembly located on the upper side face of the bottom plate is arranged on the right side of the winding frame, a pressure sensor is arranged on the right side face of the inserting groove, and the sensing end of the pressure sensor is located in the inserting groove. The output end face of the pressure sensor faces the right side face of the winding frame, a mounting frame is arranged on the upper side face of the bottom plate, and a controller is arranged on the front side face of the mounting frame and electrically connected with the pressure sensor. The utility model has the advantage of preventing the cable from being broken.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-speed winding electric control systems and relates to a high-speed winding electric control system. Background Art

[0002] Cables are a general term for items such as optical cables and electrical cables, which are mainly used for multiple functions such as controlling installation, connecting equipment, and transmitting electricity.

[0003] The Chinese utility model patent with the authorization announcement number CN213415864U discloses an underground pipe gallery cable winding system, including a base and a convolution device, a drying device and a cleaning device sequentially arranged on the top of the base. The cable passes through the cleaning device and the drying device in sequence and is convolution on the convolution assembly of the convolution device. The cleaning device includes a cleaning box and brackets arranged on both sides of the cleaning box. The top of the cleaning box is recessed to form a washing tank. The tops of the two brackets are rotatably provided with first guide wheels for supporting the cable. The washing tank contains a cleaning liquid for cleaning the cable. A second guide wheel for pressing the cable into the washing trough is rotatably provided in the washing trough, and a scraping and washing assembly is provided in the washing trough. In this technical solution, the cable passes through the washing trough and the drying device in sequence, and is finally wound on the convolution assembly of the convolution device. When passing through the washing trough, the scraping and washing assembly in the washing trough cleans the mud and sand on the surface of the cable, and then the drying device dries the water on the surface of the cleaned cable, and finally the convolution assembly convolves the clean cable on the convolution assembly. However, there is no emergency stop device in this technical solution. When the cable is stuck, the winding device may break the cable if it continues to be wound. Utility Model Content

[0004] In view of the above problems, the utility model proposes a high-speed winding electric control system, which well solves the problems in the prior art.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a high-speed winding electric control system includes a base plate, and two plug-in slots are symmetrically opened on the side surface of the base plate with the front and rear center line as the center, and a winding frame is slidably connected in the two plug-in slots, and the opposite sides of the two winding frames are rotatably connected with the winding rollers, and a rotating motor is arranged on the rear side of the winding frame, and the output end of the rotating motor passes through the winding frame and is connected with the winding roller, and a guide component located on the side surface of the base plate is arranged on the right side of the winding frame, and a pressure sensor is arranged on the right side surface of the plug-in slot, the sensing end of the pressure sensor is located in the plug-in slot, and the output end of the pressure sensor faces the right side surface of the winding frame, and a mounting frame is arranged on the side surface of the base plate, and a controller is arranged on the front side surface of the mounting frame, and the controller is electrically connected to the pressure sensor.

[0006] Furthermore, the front and rear sides of the plug-in slot are provided with slide grooves, the front and rear sides of the winding frame are provided with protrusions inserted in the slide grooves, a spring is provided in the slide groove, and both ends of the spring are respectively connected to the right side of the protrusion and the right side of the slide groove.

[0007] Furthermore, a sound and light alarm is arranged on a side surface of one of the winding racks, and the sound and light alarm is electrically connected to the controller.

[0008] Furthermore, universal wheels are arranged on the lower side of the bottom plate, and there are four universal wheels, which are arranged in a rectangular shape on the lower side of the bottom plate.

[0009] Furthermore, two electric push rods are arranged on the front and rear sides of the base plate, and the two electric push rods are symmetrically arranged with the left and right center lines of the base plate as the center. A support plate that can contact the ground is arranged at the output end of the electric push rod.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The utility model realizes the detection of cable tension and the emergency stop of the rotating motor through the pressure sensor and the controller, thereby preventing the cable from being stuck and then broken when winding. The sound and light alarm realizes the alarm when the rotating motor is suddenly stopped, which is convenient for the staff to quickly repair and improves the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a top view of the utility model;

[0013] Figure 2 This is the front view of the utility model;

[0014] Figure 3 For this utility model Figure 1 A cross-sectional view of the AA portion;

[0015] Figure 4 It is a cross-sectional view of the plug-in slot of the utility model.

[0016] In the figure, 1-bottom plate; 2-winding frame; 3-first guide frame; 4-second guide frame; 5-pressure sensor; 6-spring; 7-electric push rod; 8-universal wheel; 9-sound and light alarm; 10-rotating motor; 11-controller; 12-mounting frame; 13-winding roller; 14-first guide roller; 15-second guide roller; 16-support plate; 101-plug slot; 201-bump. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a high-speed winding electric control system includes a bottom plate 1, and two plug-in slots 101 are symmetrically opened on the upper side of the bottom plate 1 with the front-rear center line as the center, and the two plug-in slots 101 are slidably connected to the winding frame 2, and the opposite sides of the two winding frames 2 are rotatably connected to the winding roller 13 through bearings, and the rear side of the winding frame 2 is fixed with a rotating motor 10 by bolts, and the output end of the rotating motor 10 passes through the winding frame 2 and is connected to the winding roller 13, and a guide assembly located on the upper side of the bottom plate 1 is arranged on the right side of the winding frame 2, and the guide assembly includes two first guide frames 3 and a second guide frame 3 symmetrically welded on the upper side of the bottom plate 1 4, the second guide frame 4 is located on the right side of the first guide frame 3, and the opposite sides of the two first guide frames 3 and the second guide frames 4 are rotatably connected with the first guide roller 14 and the second guide roller 15 through bearings respectively, the right side of the plug-in slot 101 is threadedly connected with a pressure sensor 5, the sensing end of the pressure sensor 5 is located in the plug-in slot 101, and the output end of the pressure sensor 5 faces the right side of the winding frame 2, a mounting frame 12 is welded on the upper side of the bottom plate 1, and a controller 11 is fixed to the front side of the mounting frame 12 by bolts, and the controller 11 is electrically connected to the pressure sensor 5, wherein the model of the pressure sensor 5 is a Keller PAA-33X series piezoresistive pressure sensor, and the model of the controller 11 is a Dynisco MDT490 / MDT480 series intelligent tension controller.

[0019] When in use, the cable is wound around the second guide roller 15 and the first guide roller 14 in sequence, and then wound and fixed on the winding roller 13. Under the action of the rotating motor 10, the winding roller 13 rotates to wind the cable around the winding roller 13. Before use, the staff can set the emergency stop pressure value of the pressure sensor 5 in the controller 11. When the cable is stuck and cannot be wound, the winding frame 2 slides to the right along the plug-in slot 101 under the action of the rotating motor 10, the winding roller 13 and the cable and contacts the pressure sensor 5. When the pressure value of the winding frame 2 on the pressure sensor 5 exceeds the emergency stop pressure value, the controller 11 controls the rotating motor 10 to stop rotating to prevent the cable from breaking, thereby improving the reliability of the winding system when in use.

[0020] In this embodiment, the front and rear sides of the plug-in slot 101 are provided with sliding grooves, and the front and rear sides of the winding frame 2 are integrally formed with protrusions 201 inserted in the sliding grooves. A spring 6 is arranged in the sliding groove, and the two ends of the spring 6 are respectively connected to the right side surface of the protrusion 201 and the right side surface of the sliding groove. When in use, the spring 6 can prevent the winding frame 2 from being displaced during normal winding, thereby ensuring the stability of the winding frame 2 during normal winding. When the winding frame 2 moves, the spring 6 can provide a buffering effect for the winding frame 2, thereby preventing the winding frame 2 from directly colliding with the pressure sensor 5, thereby extending the service life of the pressure sensor 5.

[0021] In this embodiment, a sound and light alarm 9 is fixed to the upper side of one of the winding racks 2 by bolts, and the sound and light alarm 9 is electrically connected to the controller 11. When in use, when the pressure value detected by the pressure sensor 5 exceeds the emergency stop pressure value, the controller 11 transmits a signal to control the sound and light alarm 9 to alarm, reminding the staff to check the fault in time, thereby improving the work efficiency of the staff.

[0022] In this embodiment, a universal wheel 8 is fixed to the lower side of the base plate 1 by bolts. There are four universal wheels 8, and the four universal wheels 8 are arranged in a rectangular shape on the lower side of the base plate 1. When in use, the universal wheels 8 facilitate the staff to push the winding system to move, thereby improving the convenience of the winding system.

[0023] In this embodiment, two electric push rods 7 are fixed to the front and rear sides of the base plate 1 by bolts. The two electric push rods 7 are symmetrically arranged with the left and right center lines of the base plate 1 as the center. The output end of the electric push rod 7 is provided with a support plate 16 that can contact the ground. When the winding system starts to work, the staff controls the output end of the electric push rod 7 to move the support plate 16 downward until the universal wheel 8 leaves the bottom surface, thereby preventing the winding system from moving during use, thereby improving the stability of the winding system during use.

[0024] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-speed winding electric control system comprises a bottom plate, wherein two plug-in slots are symmetrically arranged on the side surface of the bottom plate with the front-rear center line as the center, and a winding rack is slidably connected in the two plug-in slots, and winding rollers are rotatably connected on the opposite sides of the two winding racks, and a rotating motor is arranged on the rear side of the winding rack, and the output end of the rotating motor passes through the winding rack and is connected to the winding roller, and a guide assembly located on the side surface of the bottom plate is arranged on the right side of the winding rack, characterized in that: A pressure sensor is arranged on the right side of the plug-in slot, the sensing end of the pressure sensor is located in the plug-in slot, and the output end of the pressure sensor faces the right side of the winding frame. A mounting frame is arranged on the upper side of the bottom plate, and a controller is arranged on the front side of the mounting frame. The controller is electrically connected to the pressure sensor.

2. A high-speed winding electric control system according to claim 1, characterized in that: The front and rear sides of the plug-in slot are both provided with slide slots, the front and rear sides of the winding frame are both provided with protrusions inserted in the slide slots, a spring is provided in the slide slot, and both ends of the spring are respectively connected to the right side of the protrusion and the right side of the slide slot.

3. The high-speed winding electric control system according to claim 1, characterized in that: An audible and visual alarm is arranged on the side surface of one of the winding racks, and the audible and visual alarm is electrically connected to the controller.

4. The high-speed winding electric control system according to claim 1, characterized in that: The lower side of the bottom plate is provided with universal wheels, and there are four universal wheels, which are arranged in a rectangular shape on the lower side of the bottom plate.

5. The high-speed winding electric control system according to claim 1, characterized in that: Two electric push rods are arranged on the front and rear sides of the bottom plate, and the two electric push rods are symmetrically arranged with the left and right center lines of the bottom plate as the center. A support plate that can contact the ground is arranged at the output end of the electric push rod.

Citation Information

Patent Citations

  • Underground pipe gallery cable winding system

    CN213415864U