Automatic lifting device for circular barrel

By designing an automated circular cylinder lifting device, using a servo motor to drive the screw and worm gear and worm transmission, combined with support components and control system, the existing manual lifting device has been solved, and automated control and efficient and safe lifting operations have been achieved.

CN222612841UActive Publication Date: 2025-03-14LIUYANG TIANFU DAYE FUKAO CO LTD
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Patent Information

Application Number
CN202420541957.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-14
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing circular cylinder automatic lifting devices are generally manual lifting and lack self-locking functions, resulting in cumbersome, laborious and unsafe operation.

Method used

An automatic lifting device including a frame, a circular cylinder, a driving component, a worm gear and worm transmission component, a screw, a support component and a control component is designed. The screw is driven by a servo motor, combining the worm gear and worm transmission and support component to realize automated control and self-locking functions.

Benefits of technology

The automatic lifting and lowering of the circular cylinder is realized, which reduces the need for manual operation, improves work efficiency and safety, and prevents malfunctions through the self-locking function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic lifting device for a round cylinder, which comprises a rack, and a round cylinder, a driving assembly, a worm and gear transmission assembly, a screw rod, a supporting assembly and a control assembly which are arranged on the rack, the control assembly is connected with and controls the driving assembly, an output shaft of the driving assembly is connected with the worm and gear transmission assembly, and the worm and gear transmission assembly is connected with the screw rod. An output shaft of the worm and gear transmission assembly is connected with the lead screw, and the lead screw drives the driving assembly to move the circular barrel. According to the technical scheme, the round barrel is a main force bearing part, the rack and the lead screw are used for bearing and lifting the round barrel, the driving assembly provides power, and the control system controls the position and the speed of the lead screw by controlling the driving assembly, so that the position of the round barrel is adjusted; therefore, drilling to the bottom of equipment is not needed, manual lifting adjustment is not needed, and the self-locking function is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lifting equipment, in particular to an automatic lifting device for a circular cylinder. Background Art

[0002] This device is an automatic lifting device for a circular cylinder based on a mechanical structure. The device is mainly used in the fields of industry, construction, etc. The circular cylinder is tilted, with feeding at one end and discharging at one side. At the same time, a rotating device can be set on the outside of the circular cylinder to rotate the circular cylinder or a heating device can be set to dry the outside of the circular cylinder. The tilt angle of the circular cylinder can be controlled by the lifting equipment below to control the feeding and discharging speed. It has the characteristics of stable lifting, high precision, safety and reliability. It greatly reduces the manual adjustment operation time and greatly improves work efficiency. In addition, since the automatic lifting operation is simple, the user does not need to spend too much energy on adjusting the height; because the mass of the bearing circular cylinder is large, the screw is adjusted manually, which is prone to slipping, sedimentation and other phenomena. Manual adjustment requires a wrench to twist, which is more laborious. The working position is adjusted below the cylinder, the working area is small, the environment is poor, and there are other components (such as shields, pipes, brackets, etc.) around to interfere. It needs to be disassembled before adjustment, which is labor-intensive. Utility Model Content

[0003] The main purpose of the utility model is to provide an automatic lifting device for a circular cylinder, aiming to solve the problem that the existing automatic lifting device for a circular cylinder is generally manually lifted and has no self-locking function.

[0004] To achieve the above-mentioned purpose, the utility model proposes an automatic lifting device for a circular cylinder, comprising a frame and a circular cylinder arranged on the frame, a driving assembly, a worm gear transmission assembly, a screw, a support assembly and a control assembly, wherein the control assembly is connected to and controls the driving assembly, the output shaft of the driving assembly is connected to the worm gear transmission assembly, the output shaft of the worm gear transmission assembly is connected to the screw, and the screw drives the driving assembly to move the circular cylinder.

[0005] Preferably, the lead screw comprises a trapezoidal thread, and the lead screw with the trapezoidal thread is cooperatively connected with the worm wheel of the worm gear transmission assembly.

[0006] Preferably, the driving assembly comprises a servo motor, and an output shaft of the servo motor is connected to the worm gear transmission assembly.

[0007] Preferably, the support assembly includes a support plate and a guide rod, the support plate is connected to the screw rod, a guide rod is provided on the side of the support plate facing the frame, a guide plate is provided on the frame, and a guide hole cooperating with the guide rod is provided on the guide plate.

[0008] Preferably, an anti-sliding block is provided on the support plate.

[0009] Preferably, the driving assembly, the worm gear transmission assembly, the lead screw and the supporting assembly are each provided with at least two groups, and are all connected to the control assembly.

[0010] Preferably, the control component includes an operation screen.

[0011] Preferably, an electric brake is also included.

[0012] Preferably, the control component also includes a programmable logic controller, an operation button, a reset button and an emergency stop button, the programmable logic controller is connected to the drive component, and the operation button, the reset button and the emergency stop button are all connected to the programmable logic controller; the reset button is used to control the drive component to perform a recovery position operation after being pressed; the operation button is used to control the drive component to perform a position adjustment operation through the programmable logic controller, and the emergency stop button is used to control the drive component to stop after being pressed.

[0013] In the technical solution of the utility model, the circular cylinder is the main load-bearing component, the frame and the screw rod are used to carry and lift the circular cylinder, the drive assembly provides power, and the control system controls the position and speed of the screw rod by controlling the drive assembly, thereby adjusting the position of the circular cylinder, so that there is no need to drill to the bottom of the equipment to manually adjust the lifting and lowering, and it has a self-locking function. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0015] Figure 1 The utility model is a structural schematic diagram of a circular cylinder automatic lifting device.

[0016] Figure 2 The utility model is a schematic diagram of the structure of a worm gear transmission component of an automatic lifting device for a circular cylinder.

[0017] Figure 3 It is a side structural schematic diagram of a circular cylinder automatic lifting device of the utility model.

[0018] Description of Figure Numbers:

[0019] 100, frame; 200, circular cylinder; 300, drive assembly; 400, worm gear transmission assembly; 500, lead screw; 600, support assembly; 610, support plate; 611, anti-sliding block; 620, guide rod; 630, guide plate; 700, operation screen.

[0020] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0023] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0026] The utility model proposes an automatic lifting device for a circular cylinder 200, comprising a frame 100 and a circular cylinder 200 arranged on the frame 100, a driving assembly 300, a worm gear transmission assembly 400, a screw 500, a supporting assembly 600 and a control assembly, wherein the control assembly is connected to and controls the driving assembly 300, the output shaft of the driving assembly 300 is connected to the worm gear transmission assembly 400, the output shaft of the worm gear transmission assembly 400 is connected to the screw 500, and the screw 500 drives the supporting assembly 600 to move the circular cylinder 200.

[0027] In the technical solution of the utility model, the circular cylinder 200 is the main load-bearing component, the frame 100 and the screw rod 500 are used to carry and lift the circular cylinder 200, the drive assembly 300 provides power, and the control system controls the position and speed of the screw rod 500 by controlling the drive assembly 300, thereby adjusting the position of the circular cylinder 200, so that there is no need to drill to the bottom of the equipment to manually adjust the lifting and lowering, and it has a self-locking function.

[0028] Specifically, due to the large mass of the cylinder being carried, a worm gear lifting mechanism is used for carrying, and the maximum load-bearing weight can reach 20T.

[0029] In another embodiment of the present invention, the screw rod 500 includes a trapezoidal thread, and the screw rod 500 with the trapezoidal thread is cooperatively connected with the worm wheel of the worm gear transmission assembly 400 .

[0030] Specifically, a triangular thread is used, which is easy to self-lock and jam the screw rod 500 when the weight of the load-bearing cylinder is offset, making it impossible to adjust; the screw rod 500 is a trapezoidal thread, and the screw rod 500 is driven by a worm gear, which has the advantages of compact structure, large transmission ratio, smooth transmission, and reliable self-locking.

[0031] In another embodiment of the present invention, the driving assembly 300 includes a servo motor, and an output shaft of the servo motor is connected to the worm gear transmission assembly 400 .

[0032] More specifically, a speed reducer may be used to increase the torque.

[0033] Specifically, a servo motor is used as a driving mechanism, and operations can be performed on the operating screen 700 instead of manual operations, which is more intelligent and more convenient.

[0034] In another embodiment of the utility model, the support assembly 600 includes a support plate 610 and a guide rod 620, the support plate 610 is connected to the screw rod 500, the guide rod 620 is provided on the side of the support plate 610 facing the frame 100, the frame 100 is provided with a guide plate 630, and the guide plate 630 is provided with a guide hole that cooperates with the guide rod 620.

[0035] Specifically, a round steel is used as the guide rod 620, and the outer surface is wrapped with a graphite nylon guide sleeve. The guide rod 620 moves up and down, and defines the upper and lower limit positions.

[0036] In another embodiment of the present invention, an anti-sliding block 611 is disposed on the support plate 610 .

[0037] Specifically, it adopts a steel structure and the surface is covered with anti-slip material to ensure stability and safety when carrying goods.

[0038] In another embodiment of the present invention, the driving assembly 300 , the worm gear transmission assembly 400 , the lead screw 500 and the supporting assembly 600 are each provided with at least two groups, and are all connected to the control assembly.

[0039] Specifically, at least two groups of driving components 300, the worm gear transmission component 400, the screw rod 500 and the supporting component 600 are provided, so that the adjustment speed is faster and more convenient.

[0040] In yet another embodiment of the present invention, the control component includes an operation screen 700 .

[0041] Specifically, the operator can operate on the operating screen 700, eliminating the limitations of the original operating position and environment.

[0042] In yet another embodiment of the present invention, an electric brake is also included.

[0043] Specifically, an electric brake is provided for emergency stopping to ensure safety.

[0044] Specifically, the processing of the circular cylinder 200 is as follows: the steel plate is rolled by a plate rolling machine, and then welded, straightened, polished and other processes are performed to ensure the shape and precision of the cylinder, and to have high strength and rigidity. At the same time, considering dust and corrosion prevention, a sealing ring and a dust ring are installed inside the cylinder.

[0045] In another embodiment of the present invention, the control component includes a programmable logic controller, an operation button, a reset button and an emergency stop button, the programmable logic controller is connected to the drive component 300, and the operation button, the reset button and the emergency stop button are all connected to the programmable logic controller; the reset button is used to control the drive component 300 to perform a recovery position operation after being pressed; the operation button is used to control the drive component 300 to perform a position adjustment operation through the programmable logic controller, and the emergency stop button is used to control the drive component 300 to stop after being pressed.

[0046] Specifically, the adjustment process is automatically completed by the electronic control system, and the raising and restoring positions can be achieved automatically without manual intervention.

[0047] Infrared anti-collision sensors are installed around the lifting system to realize automatic anti-collision function.

[0048] Install emergency stop buttons at key locations of the equipment to achieve emergency stop function.

[0049] More specifically, this design adopts a PLC control system, so the corresponding programming language is selected for control program design. Select appropriate programming tools for programming operations according to actual needs. Design a program flow chart or program structure diagram according to actual control needs. Taking this design as an example, the control program should include basic functions such as platform rise, fall, stop, and safety protection functions such as anti-collision function and emergency stop function. The specific process can be designed according to actual needs. Control program writing and debugging The writing and debugging of the control program are carried out on the basis of determining the process. The control program should be able to realize various control functions and have good readability and maintainability. Repeated debugging and modification are required during the writing process to ensure the correctness and reliability of the control program. Programming and circuit design can be achieved by conventional technical means of technicians in this field.

[0050] The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A circular cylinder automatic lifting device, characterized in that: It includes a frame and a circular cylinder arranged on the frame, a driving assembly, a worm gear transmission assembly, a screw, a supporting assembly and a control assembly, wherein the control assembly is connected to and controls the driving assembly, the output shaft of the driving assembly is connected to the worm gear transmission assembly, the output shaft of the worm gear transmission assembly is connected to the screw, and the screw drives the supporting assembly to move the circular cylinder.

2. The automatic lifting device for a circular cylinder according to claim 1, characterized in that: The lead screw comprises a trapezoidal thread, and the lead screw with the trapezoidal thread is cooperatively connected with the worm wheel of the worm gear transmission assembly.

3. The automatic lifting device for a circular cylinder as claimed in claim 1, characterized in that: The driving assembly comprises a servo motor, and an output shaft of the servo motor is connected to the worm gear transmission assembly.

4. The automatic lifting device for a circular cylinder as claimed in claim 1, characterized in that: The support assembly includes a support plate and a guide rod, the support plate is connected to the screw rod, a guide rod is arranged on the side of the support plate facing the frame, a guide plate is arranged on the frame, and a guide hole cooperating with the guide rod is arranged on the guide plate.

5. The automatic lifting device for a circular cylinder as claimed in claim 4, characterized in that: The support plate is provided with an anti-sliding block.

6. The automatic lifting device for a circular cylinder as claimed in claim 1, characterized in that: The driving assembly, the worm gear transmission assembly, the lead screw and the supporting assembly are each provided with at least two groups, and are all connected to the control assembly.

7. The automatic lifting device for a circular cylinder as claimed in claim 1, characterized in that: The control component includes an operation screen.

8. The automatic lifting device for a circular cylinder as claimed in claim 1, characterized in that: Also includes electric brakes.

9. An automatic lifting device for a circular cylinder as described in any one of claims 1 to 8, characterized in that: The control component also includes a programmable logic controller, an operation button, a reset button and an emergency stop button. The programmable logic controller is connected to the drive component, and the operation button, the reset button and the emergency stop button are all connected to the programmable logic controller; the reset button is used to control the drive component to perform a recovery position operation after being pressed; the operation button is used to control the drive component to perform a position adjustment operation through the programmable logic controller, and the emergency stop button is used to control the drive component to stop after being pressed.