Automatic feeding device

By designing an automatic loading device including a lifting mechanism, a forklift frame and a support, the vibration, collision and instability problems existing in the working process of the automatic loading device for a photovoltaic panel installation robot in the prior art are solved, and the stable support and safe work of the photovoltaic panel are achieved.

CN222612857UActive Publication Date: 2025-03-14LEAPTING TECH CO LTD
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Patent Information

Application Number
CN202421381777.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-14
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing automatic feeding device for photovoltaic panel installation robots has increased vibration, collision of photovoltaic panels, damage, and unstable installation robots, which tilt backwards, leading to safety hazards.

Method used

An automatic feeding device is designed, including a lifting mechanism, a forklift frame and a support member. The forklift frame consists of a first frame and a second frame, the first frame is connected to the lifting mechanism, the second frame is rotatable and has a flat and vertical placement state, and the support member changes with its lifting and rotation on the first frame and the second frame to provide a support function.

Benefits of technology

By contacting the ground in the working state, stable support is provided, avoiding vibration, collision and tipping of the photovoltaic panels during the working process, and improving the safety and stability of the device.

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Abstract

An automatic feeding device comprises a lifting mechanism, a forklift frame and a supporting piece. The forklift frame comprises a first frame body and a second frame body, the first frame body is connected to the lifting mechanism and has a lifting state and a falling state, the second frame body is connected to the first frame body, and the second frame body can rotate relative to the first frame body and has a horizontal placing state and a vertical placing state. The supporting piece is arranged on one of the first frame and the second frame so as to ascend and descend along with the first frame or rotate along with the second frame. According to the utility model, the whole photovoltaic panel can be stably supported, so that the potential safety hazards of vibration, collision, backward tipping and the like are avoided when the photovoltaic panel is in a working state of being convenient to grab.
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Description

Technical Field

[0001] The utility model relates to the photovoltaic field, in particular to an automatic feeding device. Background Art

[0002] The common automatic loading device for photovoltaic panel installation robots in the prior art is a device that forks and flips the entire photovoltaic panel and lifts it to a working state. That is to say, after the automatic loading device forks and lifts it from the front, it uses the left and right rotator to rotate the rotating frame together with the entire photovoltaic panel by 90 degrees, so that the photovoltaic panel is placed flat and enters the working state. The above solution has the following problems:

[0003] 1. After the whole photovoltaic panel is lifted and flipped, the rotating frame and the whole photovoltaic panel are suspended in the air. At this time, the automatic loading device is following the installation robot. The weight of the whole photovoltaic panel is large. After the bumpy road surface is transmitted to the suspended rotating frame, the vibration is aggravated, which will cause the photovoltaic panels to collide with each other and be damaged;

[0004] 2. After the whole photovoltaic panel is lifted and flipped over and suspended in the air, the overall center of gravity of the installation robot moves backward, and it is relatively unstable in the direction of tipping backward. When the whole photovoltaic panel is moved on a slope with the installation robot, there is a risk of tipping backward.

[0005] In summary, the automatic loading device commonly used in photovoltaic panel installation robots in the prior art has potential safety hazards during operation. Utility Model Content

[0006] The utility model aims to provide an automatic feeding device, which can stably support the whole photovoltaic panel, so that the photovoltaic panel can be easily grasped in a working state, avoiding safety hazards such as vibration, collision, and backward tipping.

[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic loading device, including a lifting mechanism, a forklift frame and a support member, the forklift frame includes a first frame and a second frame, the first frame is connected to the lifting mechanism and has a raised state and a lowered state, the second frame is connected to the first frame, the second frame can rotate relative to the first frame and has a flat state and a vertical state, and the support member is arranged on one of the first frame and the second frame to rise and fall with the first frame or rotate with the second frame.

[0008] As a further improved technical solution of the utility model, the support member is arranged at the front part of the second frame in the horizontal state and can be changed with the rotation of the second frame to support the bottom of the second frame in the vertical state to provide support for the second frame.

[0009] As a further improved technical solution of the utility model, the support member is arranged at the bottom of the first frame, and the first frame is raised so that the support member leaves the ground; the first frame falls so that the support member contacts the ground to provide support for the forklift frame as a whole.

[0010] As a further improved technical solution of the utility model, it also includes an elastic member, and the support member is connected to the first frame or the second frame through the elastic member.

[0011] As a further improved technical solution of the utility model, the elastic member is a leaf spring.

[0012] As a further improved technical solution of the utility model, it also includes a connecting plate, and the supporting members are two on the left and right sides, and the two supporting members on the left and right sides are connected to each other through the connecting plate.

[0013] As a further improved technical solution of the utility model, it also includes a rotator, and the second frame and the first frame are connected through the rotator.

[0014] As a further improved technical solution of the utility model, it also includes a controller, the rotator includes a fixed part and a movable part, the fixed part is fixed to the inner wall of the first frame, and the movable part is fixed to the outer wall of the second frame, and the controller controls the rotation of the movable part relative to the fixed part.

[0015] As a further improved technical solution of the utility model, the support member is one of a universal wheel and a fixed wheel.

[0016] As a further improved technical solution of the utility model, a trailer frame is also provided in front of the forklift frame, the lifting mechanism is connected above the trailer frame, and running wheels are provided at the bottom of the trailer frame, and the running wheels are also one of universal wheels and fixed wheels.

[0017] Compared with the prior art, since the forklift frame of the utility model includes a first frame and a second frame, the first frame is connected to the lifting mechanism and has a raised state and a lowered state, the second frame is connected to the first frame, the second frame can rotate relative to the first frame and has a flat state and a vertical state, and the support member is arranged on one of the first frame and the second frame to rise and fall with the first frame or rotate with the second frame. Therefore, the support member of the utility model does not contact the ground before entering the working state and can contact the ground in the working state, so that the support member of the utility model can provide support to the forklift frame and the photovoltaic panels on the whole support, so that the forklift frame and the photovoltaic panels on the whole support in the working state can avoid safety hazards such as vibration, collision, and backward tipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional combined diagram of the automatic feeding device of the utility model;

[0019] Figure 2 It is a three-dimensional combined diagram of the remaining parts of the forklift frame after removing the first frame in the automatic loading device of the utility model;

[0020] Figure 3 This is a diagram of the initial state of the automatic feeding device of the utility model after taking the material;

[0021] Figure 4 is Figure 3 Lifting state diagram on the foundation;

[0022] Figure 5 is Figure 4 Flip state diagram based on the foundation;

[0023] Figure 6 is Figure 5 The descending state diagram on the basis;

[0024] Figure 7 This is a diagram of the supporting state of the automatic loading device of the utility model after a series of actions of picking up materials, lifting, turning over and descending;

[0025] Figure 8 It is a top view of the automatic feeding device of the utility model;

[0026] Fig. 9 yes Figure 8 Enlarged view of part A. DETAILED DESCRIPTION

[0027] The exemplary embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. If there are several embodiments, the features of these embodiments can be combined with each other without conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings represent the same or similar elements. The contents described in the following exemplary embodiments do not represent all embodiments consistent with the present invention; on the contrary, they are merely examples of devices, products and / or methods that are consistent with some aspects of the present invention and are recorded in the claims of the present invention.

[0028] The terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the scope of protection of the present invention. The singular forms "a", "said" or "the" used in the specification and claims of the present invention are also intended to include plural forms, unless the context clearly indicates other meanings.

[0029] It should be understood that the words used in the specification and claims of the present invention, such as "first", "second" and similar words, do not indicate any order, quantity or importance, but are only used to distinguish the names of features. Similarly, words such as "one" or "an" do not indicate a quantitative limitation, but indicate the existence of at least one. Unless otherwise specified, words such as "front", "rear", "upper", "lower" and similar words appearing in the present invention are only for the convenience of description and are not limited to a specific position or a spatial orientation. Words such as "include" or "comprise" are an open-ended expression, meaning that the elements appearing before "include" or "comprise" include the elements appearing after "include" or "comprise" and their equivalents, which does not exclude that the elements appearing before "include" or "comprise" may also include other elements. If "several" appears in the present invention, it means two or more.

[0030] Please refer to Figures 1 to 9 As shown, the utility model discloses an automatic loading device 100, including a lifting mechanism 1, a forklift frame 2 and a support member 3. The forklift frame 2 includes a first frame 21 and a second frame 22, wherein the first frame 21 is connected to the lifting mechanism 1 and has a raised state and a lowered state, and the second frame 22 is connected to the first frame 21, and the second frame 22 can rotate relative to the first frame 21 and has a flat state and a vertical state. The support member 3 is arranged on one of the first frame 21 and the second frame 22 to rise and fall with the first frame 21 or rotate with the second frame 22. Therefore, the support member 3 of the utility model does not contact the ground before entering the working state and can contact the ground in the working state, so that the support member 3 of the utility model can provide support to the forklift frame 2 and the photovoltaic panel 200 supported by the whole support, so that the forklift frame 2 and the photovoltaic panel 200 supported by the whole support in the working state can avoid safety hazards such as vibration, collision, and backward tipping.

[0031] Please refer to Figures 1 to 7 The support member 3 is arranged at the front of the second frame 22 in a horizontal state and can be changed to support the bottom of the second frame 22 in a vertical state as the second frame 22 rotates, so as to provide support for the second frame 22. For details, please refer to Figure 1 and Figure 2 , which shows the first embodiment of the automatic feeding device 100 of the utility model, the support member 3 is arranged at the front part of the second frame 22 in a flat state. Figure 3 , the second frame 22 is in a flat state, and the rear of the first frame 21 and the rear of the second frame 22 are both open, so that it is convenient for the forklift frame 2 to fork the whole photovoltaic panel 200 until the whole photovoltaic panel 200 is on the forklift frame 2; please refer to Figure 4 When the whole photovoltaic panel 200 enters the forklift frame 2, the forklift frame 2 and the whole photovoltaic panel 200 thereon need to be lifted to a certain height in order to facilitate the moving position of the support member 3 during the rotation process; please refer to Figure 5 , which shows a state diagram of the forklift frame 2 and the photovoltaic panel 200 supported thereon during flipping. Because the utility model is flipped at a certain height, it is possible to move the support member 3 from the front of the second frame 22 in a horizontal state to the bottom of the second frame 22 in a vertical state. In other words, the lifting mechanism 1 in the utility model has a certain rationality. If the forklift frame 2 is flipped directly after being picked up, the support member 3 will be rotated 90 degrees from the front of the second frame 22 in a horizontal state to the bottom of the second frame 22 in a vertical state, which is likely to be disturbed by the ground and cannot be rotated.

[0032] In the second embodiment not shown in the figure, the support member 3 is arranged at the bottom of the first frame 21. When the first frame 21 is raised, the support member 3 leaves the ground; when the first frame 21 is dropped, the support member 3 contacts the ground to provide support for the forklift frame 2 as a whole. In this case, the support member 3 is arranged at the bottom of the first frame 21 which is not flipped. It only rises and falls with the first frame 21. When the first frame 21 is dropped, the support member 3 contacts the ground to provide overall support for the force. The structure of the second embodiment is relatively simple, and it is not the focus of the present utility model, so it will not be described in detail.

[0033] The automatic feeding device 100 of the present invention further includes an elastic member 4. The support member 3 is connected to the first frame 21 or the second frame 22 via the elastic member 4. Figure 2 In the first embodiment shown, the support member 3 is connected to the second frame 22 via the elastic member 4. Therefore, the support member 3 and the elastic member 4 can be turned over relative to the first frame 21 along with the second frame 22.

[0034] Please refer to Figure 1 and Figure 2 In a specific implementation, the elastic member 4 is a leaf spring. The leaf spring is composed of a plurality of alloy spring sheets of equal width but unequal length to form an elastic beam of approximately equal strength, which is a well-known technique for ordinary technicians in the industry and will not be described in detail.

[0035] Please refer to Figure 2The automatic loading device 100 of the utility model further includes a connecting plate 5. The supporting members 3 are two on the left and right sides, and the two supporting members 3 on the left and right sides are connected to each other through the connecting plate 5. The two supporting members 3 on the left and right sides can provide balanced supporting forces on the left and right sides of the forklift frame 2.

[0036] It should be noted that the elastic member 4 and the connecting plate 5 are not only applicable to Figures 1 to 7 The embodiment 1 shown can also be applied to the embodiment 2 not shown as described above. That is, the support member 3 in both the embodiment 1 and the embodiment 2 can ensure the automatic loading device 100 of the utility model in the working state through the elastic member 4, so that the unevenness of the ground can be absorbed by the leaf spring, reducing the vibration of the forklift frame 2 and the whole photovoltaic assembly 200. The connecting plate 5 in both the embodiment 1 and the embodiment 2 can reinforce the installation of the support member 3 and prevent the support member 3 from tipping over to the left and right.

[0037] Please refer to Figure 8 and Fig. 9 The automatic feeding device 100 of the present invention further includes a rotator 6 . The second frame 22 is connected to the first frame 21 via the rotator 6 to achieve the flipping of the second frame 22 relative to the first frame 21 .

[0038] The automatic feeding device 100 of the present invention also includes a controller (not shown). Fig. 9 The rotator 6 includes a fixed part 61 and a movable part 62. The fixed part 61 is fixed to the inner wall of the first frame 21, and the movable part 62 is fixed to the outer wall of the second frame 22. The controller controls the rotation of the movable part 62 relative to the fixed part 61.

[0039] It should also be noted that the support member 3 is one of a universal wheel and a fixed wheel. The universal wheel can turn 360 degrees to meet the customer's needs for turning and walking at multiple angles; the fixed wheel can only turn and walk in the set direction and angle. Therefore, please refer to the specific implementation method. Figure 1 The support member 3 in the automatic feeding device 100 of the present invention adopts a universal wheel.

[0040] It should be further pointed out that a trailer frame 7 is also provided in front of the forklift frame 2, and the lifting mechanism 1 is connected to the top of the trailer frame 7. A running wheel 70 is provided at the bottom of the trailer frame 7, and the running wheel 70 is also one of a universal wheel and a fixed wheel. Figure 1 The walking wheel 70 in the automatic feeding device 100 of the present invention is also a universal wheel.

[0041] The working principle of the first embodiment of the utility model is as follows: Figures 3 to 7 , the second frame 22 is in a flat state, and the rear of the first frame 21 and the rear of the second frame 22 are both open, so that it is convenient for the forklift frame 2 to fork the whole photovoltaic panel 200 until the whole photovoltaic panel 200 is located on the forklift frame 2; when the whole photovoltaic panel 200 enters the forklift frame 2, it is also necessary to lift the forklift frame 2 and the whole photovoltaic panel 200 thereon to a certain height, in order to facilitate the moving position of the support 3 during the rotation process; during the flipping of the second frame 22 in the forklift frame 2 and the whole photovoltaic panel 200 thereon, the support 3 starts to move from the front to the bottom; when the second frame 22 of the forklift frame 2 changes from a flat state to a vertical state (note: at this time the whole photovoltaic panel 200 changes from a vertical state to a horizontal state), the support 3 also changes to be located at the bottom of the second frame 22; finally, the second frame 22 and the whole photovoltaic panel 200 thereon are lowered by the lifting mechanism 1 until the support 3 touches the ground.

[0042] The working principle of the second embodiment of the utility model is similar to that of the first embodiment, with the difference that: the support member 3 is always located at the bottom of the first frame 21, and is only lifted and lowered but not flipped. When the second frame 22 of the forklift frame 2 changes from a horizontal state to a vertical state (note: at this time the entire photovoltaic panel 200 changes from a vertical state to a horizontal state), the second frame 22 and the entire photovoltaic panel 200 thereon are lowered through the lifting mechanism 1 until the support member 3 touches the ground.

[0043] In summary, the flat / vertical states of the second frame 22 and the whole supporting photovoltaic panel 200 are opposite: it can be understood that when the second frame 22 is in a flat state, it is convenient to fork the whole supporting photovoltaic panel 200 in a vertical state, and when the second frame 22 changes from a flat state to a vertical state, the whole supporting photovoltaic panel 200 changes from a vertical state to a horizontal state, which is convenient for the robot arm to grab the photovoltaic panels 200 one by one.

[0044] Therefore, the support member 3 of the utility model does not contact the ground before entering the working state and can contact the ground in the working state, so that the support member 3 of the utility model can provide support to the forklift frame 2 and the entire photovoltaic panel 200, so that the forklift frame 2 and the entire photovoltaic panel 200 in the working state can avoid safety hazards such as vibration, collision, and backward tipping.

[0045] The above implementation modes are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of the present invention should be based on the technical personnel in the relevant technical field. Although the present invention has been described in detail in this specification with reference to the above implementation modes, ordinary technical personnel in the field should understand that the technical personnel in the relevant technical field can still modify or make equivalent substitutions to the present invention, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. An automatic feeding device (100), characterized in that: The forklift frame (2) comprises a lifting mechanism (1), a forklift frame (2) and a support member (3); the forklift frame (2) comprises a first frame (21) and a second frame (22); the first frame (21) is connected to the lifting mechanism (1) and has a raised state and a lowered state; the second frame (22) is connected to the first frame (21); the second frame (22) is rotatable relative to the first frame (21) and has a horizontal state and a vertical state; the support member (3) is arranged on one of the first frame (21) and the second frame (22) so as to be raised and lowered with the first frame (21) or rotated with the second frame (22).

2. The automatic feeding device (100) according to claim 1, characterized in that: The support member (3) is arranged at the front part of the second frame (22) in a horizontal state and can be changed to support the bottom of the second frame (22) in a vertical state as the second frame (22) rotates, so as to provide support for the second frame (22).

3. The automatic feeding device (100) according to claim 1, characterized in that: The support member (3) is arranged at the bottom of the first frame (21); when the first frame (21) is raised, the support member (3) leaves the ground; when the first frame (21) is lowered, the support member (3) contacts the ground, so as to provide support for the forklift frame (2) as a whole.

4. The automatic feeding device (100) according to any one of claims 1 to 3, characterized in that: It also comprises an elastic member (4), and the support member (3) is connected to the first frame (21) or the second frame (22) via the elastic member (4).

5. The automatic feeding device (100) according to claim 4, characterized in that: The elastic member (4) is a leaf spring.

6. The automatic feeding device (100) according to claim 5, characterized in that: It also comprises a connecting plate (5), the supporting members (3) are two on the left and right, and the two supporting members (3) on the left and right are connected to each other via the connecting plate (5).

7. The automatic feeding device (100) according to claim 1, characterized in that: It also includes a rotator (6), and the second frame (22) and the first frame (21) are connected via the rotator (6).

8. The automatic feeding device (100) according to claim 7, characterized in that: The rotator (6) further comprises a controller, wherein the rotator (6) comprises a fixed part (61) and a movable part (62), wherein the fixed part (61) is fixedly arranged on the inner wall of the first frame (21), and the movable part (62) is fixedly arranged on the outer wall of the second frame (22), and the controller controls the rotation of the movable part (62) relative to the fixed part (61).

9. The automatic feeding device (100) according to claim 1, characterized in that: The support member (3) is one of a universal wheel and a fixed wheel.

10. The automatic feeding device (100) according to claim 9, characterized in that: A trailer frame (7) is also provided in front of the forklift frame (2), the lifting mechanism (1) is connected to the top of the trailer frame (7), and a running wheel (70) is provided at the bottom of the trailer frame (7), and the running wheel (70) is also one of a universal wheel and a fixed wheel.