Strong brine concentration device
By designing a concentrated brine concentration device using hollow steel pipes and heating devices, combined with scraper and sealing design, the problems of high energy consumption and poor equipment stability of the traditional concentration method are solved, and the concentrated brine concentration effect is achieved with an efficient, energy-saving and environmentally friendly.
Patent Information
- Application Number
- CN202420878015.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The traditional brine concentration method has problems such as high energy consumption, complex operation, and environmental pollution. The existing concentrated brine concentration device has problems such as uneven heat distribution, high energy consumption, and crystallization blockage during the concentration process, which affects the stability and service life of the equipment.
A concentrated brine concentration device including a concentrated box, a drive motor, a main pipe and a cutting board is designed. Hollow steel pipes are used as the main pipe, a rotating shaft and a heating riser, and hot gas is injected into the heating device for heating. Combined with the scraper structure and sealing design, it can achieve efficient concentration and stable operation.
Through uniform heating and scraper structure design, the device improves the concentration efficiency of concentrated brine, reduces energy consumption, enhances the stability and service life of the equipment, and prevents concentrated brine leakage through sealing design, improving safety and convenience.
Smart Images

Figure CN222612981U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concentrated brine concentration, and in particular relates to a concentrated brine concentration device. Background Art
[0002] With the rapid development of industrialization, brine concentration technology has been widely used in many fields such as chemical industry, environmental protection, and seawater desalination. Most traditional brine concentration methods use heating and evaporation. However, this method has problems such as high energy consumption, complex operation, and environmental pollution, which seriously restricts the development and application of brine concentration technology. Therefore, the development of an efficient, energy-saving, and environmentally friendly brine concentration device has become a current research hotspot.
[0003] Although the existing brine concentration devices have improved the concentration efficiency to a certain extent, they still have some shortcomings. For example, some devices use complex structural designs and operating procedures, which increase the manufacturing cost and operation difficulty of the equipment; some devices have problems such as uneven heat distribution and high energy consumption during the concentration process, which affects the concentration effect and the service life of the equipment. Some devices are prone to problems such as crystallization and blockage when processing high-concentration brine, which reduces the stability and reliability of the equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a concentrated brine concentration device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a brine concentrating device, comprising: a concentrating box, a driving motor, a main pipeline and a discharge plate, the inner wall of the concentrating box is provided with a support bracket, and a sealed upper cover is installed inside the support bracket, a frame is fixed to the upper end of the concentrating box, and a motor seat provided in the middle of the frame is used to fix the driving motor, the output shaft of the driving motor is connected to the rotating shaft, and the main pipeline is fixed to the lower end of the rotating shaft, a discharge plate is installed on the rotating shaft below the main pipeline, and the bottom of the rotating shaft is connected to the heating device through a mechanical sealing head, the middle of the main pipeline is connected to the upper end of the rotating shaft through a pull rod, and a pillar is fixed on the rotating shaft on the side of the main pipeline, and a vertical heating riser is fixed above the main pipeline through a support frame.
[0006] Furthermore, the bottom of the concentration box is a trapezoidal structure, and the main pipeline installed on the rotating shaft is parallel to the bottom of the concentration box. At the same time, the upper ends of the six groups of heating risers installed vertically on the main pipeline have the same height, and each group of heating risers is provided with four groups of circular tubes.
[0007] Furthermore, the main pipeline, the rotating shaft and the heating riser are all hollow steel pipes, and the heating device injects hot air into the interior of the heating riser, and an exhaust pipe is provided on the side of the concentration box.
[0008] Furthermore, a discharge port for installing a control valve is provided at the bottom of the concentration box, and a funnel structure is provided at the upper end of the discharge port, and a discharge plate is installed inside the discharge port.
[0009] Furthermore, a plurality of scrapers are arranged at the bottom of the main pipeline, and the bottom of the scrapers fits in contact with the bottom plate of the concentration box, while the front end side of the main pipeline and the front end side of the support are connected through a pull rod.
[0010] Furthermore, the support bracket arranged inside the concentration box body is an L-shaped structure, and sealing oil is injected into the support bracket, and the support ring of the upper cover is pressed into the sealing oil to form a sealing structure.
[0011] Furthermore, the support plate arranged on the rotating shaft is a cross structure, and the upper end of the support plate is in contact with the middle part of the upper cover.
[0012] Technical effects and advantages of the utility model:
[0013] By using hollow steel pipes as the main pipeline, rotating shaft and heating riser, and injecting hot air for heating, this structure can effectively heat and concentrate the concentrated brine. The hot air enters the concentrated brine through the heating riser, promoting the evaporation of water, thereby achieving the concentration of the concentrated brine. At the same time, the exhaust pipe on the side of the concentration box can discharge the generated steam in time to ensure the stability of the temperature and pressure inside the device and prevent safety hazards caused by overheating or excessive pressure.
[0014] By setting a discharge port with a control valve installed at the bottom of the concentration box, and equipping it with a funnel structure and a discharge plate, the discharge of concentrated brine can be easily controlled, and the concentrated product can be effectively collected. At the same time, the design of the discharge port is also convenient for cleaning and maintenance, which improves the convenience of the device; in addition, the device also adopts a scraper structure, and the bottom of the scraper fits the bottom plate of the concentration box, which can effectively scrape off the impurities and crystals deposited at the bottom, preventing blockage and affecting the concentration effect. At the same time, the front side of the main pipeline and the front side of the support are connected by a pull rod, which enhances the overall stability of the device.
[0015] The support bracket inside the device adopts an L-shaped structure and is injected with sealing oil to form a sealing structure. This design not only enhances the sealing performance of the device and prevents the leakage of concentrated brine, but also improves the service life and safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the installation of the scraper of the utility model;
[0018] Figure 3 This is a schematic diagram of the main pipeline installation from a top view of the present utility model;
[0019] Figure 4 It is a schematic diagram of the framework of the utility model.
[0020] In the figure: 1. Concentration box; 2. Support bracket; 3. Frame; 4. Rotating shaft; 5. Driving motor; 6. Support plate; 7. Upper cover; 8. Main pipeline; 9. Scraper; 10. Heating riser; 11. Feeding plate; 12. Discharge port; 13. Mechanical sealing head; 14. Pull rod; 15. Support frame; 16. Pillar; 17. Motor seat. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model provides Figure 1 —4, a brine concentrating device as shown comprises: a concentrating box 1, a driving motor 5, a main pipeline 8 and a discharge plate 11, a supporting bracket 2 is arranged on the inner wall of the concentrating box 1, and a sealed upper cover 7 is installed inside the supporting bracket 2, a frame 3 is fixed on the upper end of the concentrating box 1, and a motor seat 17 arranged in the middle of the frame 3 is used to fix the driving motor 5, the output shaft of the driving motor 5 is connected to the rotating shaft 4, and the main pipeline 8 is fixed to the lower end of the rotating shaft 4, a discharge plate 11 is installed on the rotating shaft 4 below the main pipeline 8, and the bottom of the rotating shaft 4 is connected to the heating device through a mechanical sealing head 13, the middle of the main pipeline 8 is connected to the upper end of the rotating shaft 4 through a pull rod 14, and a pillar 16 is fixed on the rotating shaft 4 on the side of the main pipeline 8, and a vertical heating riser 10 is fixed above the main pipeline 8 through a supporting frame 15.
[0023] The bottom of the concentration box 1 is a trapezoidal structure, and the main pipeline 8 installed on the rotating shaft 4 is parallel to the bottom of the concentration box 1. At the same time, the upper ends of the six groups of heating risers 10 installed vertically on the main pipeline 8 are at the same height, and each group of heating risers 10 is provided with four groups of round tubes, which effectively and evenly heats the material. The heating device injects hot air into the heating risers 10 and the inside of the round tubes to heat the concentrated material through heat conduction. Due to the uniform distribution of the heating risers and the round tubes, the heat can be quickly and evenly transferred to the material, thereby accelerating the evaporation of water and the concentration of the material. At the same time, the exhaust pipe provided on the side of the concentration box 1 can discharge the generated steam in time to keep the temperature and pressure inside the box stable.
[0024] The main pipeline 8 , the rotating shaft 4 and the heating riser 10 are all hollow steel pipes, and the heating device injects hot air into the interior of the heating riser 10 . At the same time, an exhaust pipe is provided on the side of the concentration box 1 .
[0025] A discharge port 12 for installing a control valve is provided at the bottom of the concentration box 1 , and a funnel structure is provided at the upper end of the discharge port 12 , and a discharge plate 11 is installed inside the discharge port 12 .
[0026] A plurality of scrapers 9 are arranged at the bottom of the main pipe 8, and the bottom of the scrapers 9 is in contact with the bottom plate of the concentration box 1. At the same time, the front end side of the main pipe 8 and the front end side of the support 16 are connected through the pull rod 14; when the scrapers rotate with the main pipe, they can effectively scrape off the residues or accumulations on the bottom plate. During the concentration process of the concentrated brine, a thick salt layer is easily formed on the bottom plate due to the precipitation and crystallization of salt.
[0027] The support bracket 2 arranged inside the concentration box 1 is an L-shaped structure, and sealing oil is injected into the support bracket 2, and the support ring of the upper cover 7 is pressed inside the sealing oil to form a sealing structure; when the support ring is pressed inside the sealing oil, it will form a close contact surface with the sealing oil, further enhancing the sealing performance of the entire concentration box; this design not only improves the sealing effect of the device, but also makes the installation and removal of the upper cover more convenient, which is convenient for the maintenance and maintenance of the equipment
[0028] The support plate 6 disposed on the rotating shaft 4 is a cross structure, and the upper end of the support plate 6 is in contact with the middle of the upper cover 7 .
[0029] First, the concentrated brine is introduced into the concentration box 1 through the inlet. A support bracket 2 is provided on the inner wall of the concentration box 1, and a sealed upper cover 7 is installed inside the support bracket 2 to form a closed concentration environment.
[0030] Next, the driving motor 5 is started, and its output shaft is connected to the rotating shaft 4. The main pipe 8 is fixed to the lower end of the rotating shaft 4, and a blanking plate 11 is installed on the rotating shaft 4 below the main pipe 8. When the driving motor 5 is working, the rotating shaft 4 will drive the main pipe 4 and the blanking plate 11 to rotate together;
[0031] At the same time, the heating device starts to work and injects hot air into the heating riser 10. The hot air is transferred to the heating riser 10 through the main pipe 8, and then heats the concentrated brine in the concentration box 1. Due to the action of the hot air, the moisture in the concentrated brine begins to evaporate to form water vapor. As the shaft 4 rotates, the scraper 9 at the bottom of the main pipe 8 begins to work. The bottom of the scraper fits the bottom plate of the concentration box. As the shaft 4 rotates, the scraper 9 scrapes up the concentrated brine or salt crystals accumulated at the bottom of the box to prevent them from accumulating at the bottom of the box. At the same time, it also promotes the full contact between the concentrated brine and the hot air, thereby improving the evaporation efficiency. The evaporated water vapor is discharged from the device through the exhaust pipe, while the concentrated brine or salt crystals gradually accumulate at the bottom of the box under the action of gravity. Due to the existence of the blanking plate, when accumulated to a certain extent, the concentrated brine or salt crystals will be scraped into the discharge port 12 by the blanking plate 11 and discharged from the device through the control valve.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A concentrated brine concentration device, comprising: A concentration box (1), a drive motor (5), a main pipeline (8) and a discharge plate (11), characterized in that: a support bracket (2) is provided on the inner wall of the concentration box (1), and a sealed upper cover (7) is installed inside the support bracket (2); a frame (3) is fixed to the upper end of the concentration box (1), and a motor seat (17) is provided in the middle of the frame (3) for fixing the drive motor (5); the output shaft of the drive motor (5) is connected to the rotating shaft (4), and the main pipeline (8) is fixed to the lower end of the rotating shaft (4); a discharge plate (11) is installed on the rotating shaft (4) below the main pipeline (8), and the bottom of the rotating shaft (4) is connected to the heating device through a mechanical sealing head (13); the middle of the main pipeline (8) is connected to the upper end of the rotating shaft (4) through a pull rod (14), and a pillar (16) is fixed to the rotating shaft (4) on the side of the main pipeline (8); a vertical heating riser (10) is fixed above the main pipeline (8) through a support frame (15).
2. A concentrated brine concentration device according to claim 1, characterized in that: The bottom of the concentration box (1) is a trapezoidal structure, and the main pipeline (8) installed on the rotating shaft (4) is parallel to the bottom of the concentration box (1). At the same time, the upper ends of the six groups of heating risers (10) vertically installed on the main pipeline (8) are at the same height, and each group of heating risers (10) is provided with four groups of circular tubes.
3. A concentrated brine concentration device according to claim 1, characterized in that: The main pipeline (8), the rotating shaft (4) and the heating riser (10) are all hollow steel pipes, and the heating device injects hot air into the interior of the heating riser (10). At the same time, an exhaust pipe is arranged on the side of the concentration box (1).
4. A concentrated brine concentration device according to claim 1, characterized in that: The bottom of the concentration box (1) is provided with a discharge port (12) on which a control valve is installed, and the upper end of the discharge port (12) is provided with a funnel structure, and a discharge plate (11) is installed inside the discharge port (12).
5. The concentrated brine concentration device according to claim 1, characterized in that: A plurality of scrapers (9) are arranged at the bottom of the main pipeline (8), and the bottom of the scrapers (9) is in contact with the bottom plate of the concentration box (1). At the same time, the front side of the main pipeline (8) and the front side of the support (16) are connected through a pull rod (14).
6. A concentrated brine concentration device according to claim 1, characterized in that: The support bracket (2) arranged inside the concentration box (1) is an L-shaped structure, and sealing oil is injected into the support bracket (2), and the support ring of the upper cover (7) is pressed into the sealing oil to form a sealing structure.
7. The concentrated brine concentration device according to claim 1, characterized in that: The support plate (6) arranged on the rotating shaft (4) is a cross structure, and the upper end of the support plate (6) is in contact with the middle of the upper cover (7).
Citation Information
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