Raw material melting mechanism for glass bottle processing

By designing a glass bottle raw material melting mechanism with a stirring rod, agitating blade and spiral twisted dragon sheet, the problems of easy damage to the mixing mechanism and insufficient heat utilization are solved, uniform melting of raw materials and efficient utilization of heat energy are achieved, and the quality and safety of the glass bottle are improved.

CN222613168UActive Publication Date: 2025-03-14江西省生力源玻璃有限公司
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Patent Information

Application Number
CN202420793028.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-14
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

When the raw materials of existing glass bottles are melted, the mixing mechanism is easily damaged by high temperature, resulting in uneven heating of the raw materials, resulting in impurities, reducing the quality of the glass bottle. At the same time, the heat energy is insufficient, which poses safety hazards.

Method used

A raw material melting mechanism for glass bottle processing is designed. The mixing rod is movably embedded inside the furnace, which drives the stirring blades and spiral twisted dragon sheets to rotate. The rectangular frame and circular plates are driven through the electric push rod and the servo motor to achieve safe storage of the mixing mechanism and absorb the heat of the furnace using the water tank.

Benefits of technology

Effectively prevent damage to the mixing mechanism, ensure uniform melting of raw materials, improve the quality of glass bottles, reduce heat energy waste, and enhance safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222613168U_ABST
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Abstract

The utility model relates to the technical field of glass production, and provides a raw material melting mechanism for glass bottle processing, which comprises a bottom plate, a melting furnace is arranged at the center of the bottom plate, electric push rods are arranged at four corners of the outer surface of the top of the bottom plate, and a rectangular frame is fixedly mounted at the tops of the electric push rods. Rectangular blocks are fixedly mounted on the two sides of the bottom of the rectangular frame, and the multiple rectangular blocks are averagely divided into two groups; a plurality of electric push rods are started to lift a rectangular frame, a circular plate and a sealing cover are driven to lift while the rectangular frame is lifted, then a servo motor is started to drive a threaded rod to rotate forwards, the threaded rod drives the circular plate and the sealing cover to move when rotating forwards, the circular plate is moved away from a smelting furnace, the sealing cover is moved to the upper end of the smelting furnace, and then the electric push rods are controlled to contract; the sealing cover covers the top of the smelting furnace, so that the sealing effect is achieved, the stirring mechanism is contained in the protection barrel, the protection barrel improves safety, and workers are prevented from being injured when touching the stirring mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass production, in particular to a raw material melting mechanism used in glass bottle processing. Background Art

[0002] As an inorganic non-metallic material, glass has the advantages of good light transmittance, corrosion resistance, and bright colors. Therefore, it is widely used in the fields of construction, food, and chemistry. When producing glass, the raw materials need to be mixed and melted first, and then the glass production and processing are carried out in the later stage.

[0003] However, in the prior art, when most glass bottle raw materials are melted, the stirring mechanism is usually inside the furnace. When the internal temperature is too high, the stirring mechanism is easily damaged, resulting in uneven heating of the internal raw materials, and impurities in the molten raw material solution, resulting in reduced quality of the glass bottles after production and processing. In addition, the furnace will generate a large amount of heat energy during heating operation, and the heat cannot be fully utilized, resulting in a waste of resources, and it is also easy to cause burns to the staff, posing a safety hazard. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that when most glass bottle raw materials are melted, the stirring mechanism is usually located inside the furnace, and when the internal temperature is too high, the stirring mechanism is easily damaged, so that the internal raw materials are heated unevenly, and the molten raw material solution contains impurities, resulting in reduced quality of the glass bottles after production and processing. In addition, the furnace generates a large amount of heat energy during heating work, and the heat cannot be fully utilized, resulting in a waste of resources, and it is also easy to cause burns to the staff, posing a safety hazard.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a raw material melting mechanism used in glass bottle processing, comprising: a bottom plate, a melting furnace is arranged at the center of the bottom plate, electric push rods are arranged at the four corners of the outer surface of the top of the bottom plate, a plurality of electric push rods are fixedly installed with rectangular frames on the top, rectangular blocks are fixedly installed on both sides of the bottom of the rectangular frames, and a plurality of rectangular blocks are evenly divided into two groups, wherein the opposite surfaces of one group of the rectangular blocks are fixedly installed with guide rods, and the opposite surfaces of the other group of the rectangular blocks are movably embedded with threaded rods, and also includes:

[0006] A plurality of sliders are movably sleeved on the outer surfaces of the guide rod and the threaded rod respectively, and the plurality of sliders are evenly divided into two groups, wherein a circular plate is fixedly installed on the opposite surfaces of the sliders in one group, and a sealing cover is fixedly installed on the opposite surfaces of the sliders in the other group;

[0007] A feed pipe, arranged on the outer surface of the circular plate;

[0008] The driving motor is arranged at the center of the outer surface of the top of the circular plate, and the output end of the driving motor passes through the circular plate.

[0009] Preferably, a stirring rod is fixedly mounted on the output end of the driving motor, and a spiral auger piece is arranged at the lower end of the stirring rod.

[0010] The technical effect of adopting the above further solution is: the spiral auger piece is arranged at the lower end of the stirring rod, which can more conveniently transfer the raw materials at the bottom to prevent them from piling up and being heated unevenly.

[0011] Preferably, a plurality of stirring blades are provided at the upper end of the stirring rod.

[0012] The technical effect of adopting the above further solution is that the multiple stirring blades can better stir and mix the conveyed raw materials, so that they are better mixed and melted.

[0013] Preferably, a servo motor is fixedly mounted on one side of the outer surface of the bottom of the rectangular frame, and the output end of the servo motor is fixedly connected to one end of the threaded rod.

[0014] The technical effect of adopting the above further solution is that the servo motor can better drive the threaded rod to rotate forward and reverse, thereby driving the circular plate and the sealing cover to be adjusted.

[0015] Preferably, a discharge pipe is provided at the lower end of the outer surface of the furnace, and a control valve is provided on the outer surface of the discharge pipe.

[0016] The technical effect of adopting the above further solution is that the discharge of the melted raw material from the discharge pipe can be better controlled by the control valve.

[0017] Preferably, a protective tube is provided on one side of the top outer surface of the base plate.

[0018] The technical effect of adopting the above further solution is that the protective tube can better protect the stirring mechanism after it is removed, preventing workers from being injured by touching it.

[0019] Preferably, a water tank is provided on a side of the bottom plate away from the protective tube, and one side of the water tank is in contact with the furnace.

[0020] The technical effect of adopting the above further solution is that the water tank fits the furnace well, which can better absorb the heat on the outer surface of the furnace, increase the water temperature inside the water tank, and thus reduce the waste of heat energy.

[0021] Preferably, a drain pipe is provided on one side of the water tank, and a valve is provided on the outer surface of the drain pipe.

[0022] The technical effect of adopting the above further solution is that the water inside the water tank can be better taken out through the drain pipe through the valve for use.

[0023] Compared with the prior art, the advantages and positive effects of the utility model are:

[0024] 1. In the utility model, the raw materials for glass processing are poured into the interior of the furnace through a feed pipe, and then the driving motor is turned on to drive the stirring rod to transmit. The stirring rod is movably embedded in the interior of the furnace. When the stirring rod rotates, it drives multiple stirring blades and a spiral auger piece to rotate. The spiral auger piece is arranged at the lower end of the stirring rod, which can more conveniently convey the raw materials at the bottom to prevent them from piling up and being heated unevenly. The multiple stirring blades can better stir and mix the conveyed raw materials, so that they are better mixed and melted.

[0025] 2. In the utility model, multiple electric push rods are started to lift the rectangular frame, and the rectangular frame is lifted while driving the circular plate and the sealing cover to lift, and then the servo motor is started to drive the threaded rod to rotate forward, and the threaded rod drives the circular plate and the sealing cover to move when rotating forward, so that the circular plate is removed from the furnace, and the sealing cover is moved to the upper end of the furnace, and then the electric push rods are controlled to shrink so that the sealing cover covers the top of the furnace, thereby playing a sealing role, and the stirring mechanism is stored in the inside of the protective cylinder. The protective cylinder improves safety and prevents workers from touching the stirring mechanism and getting injured. A water tank is provided on one side of the furnace, and the water tank fits the furnace. The heat generated by the furnace can be absorbed by the water in the water tank, so that the water temperature is increased, the thermal energy is better utilized, and the waste of resources is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The utility model provides a structural schematic diagram of a raw material melting mechanism used in glass bottle processing;

[0027] Figure 2 The utility model provides a side view structural schematic diagram of a raw material melting mechanism used in glass bottle processing;

[0028] Figure 3 The utility model provides a cross-sectional structural schematic diagram of a raw material melting mechanism used in glass bottle processing;

[0029] Figure 4 The utility model proposes a raw material melting mechanism for glass bottle processing Figure 2 Enlarged structural diagram at A in the middle.

[0030] Legend:

[0031] 1. Bottom plate; 101. Electric push rod; 102. Rectangular frame; 103. Rectangular block; 104. Guide rod; 105. Round plate; 106. Feed pipe; 107. Drive motor; 108. Sealing cover; 109. Slider; 110. Threaded rod; 111. Servo motor; 112. Furnace; 113. Water tank; 114. Drain pipe; 115. Valve; 116. Discharge pipe; 117. Control valve; 118. Protective cylinder; 119. Stirring blade; 120. Screw auger blade; 121. Stirring rod. DETAILED DESCRIPTION

[0032] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0034] Embodiment 1, as Figure 1-4 As shown, the utility model provides a raw material melting mechanism for glass bottle processing, comprising: a bottom plate 1, a melting furnace 112 is arranged at the center of the bottom plate 1, electric push rods 101 are arranged at the four corners of the top outer surface of the bottom plate 1, a plurality of electric push rods 101 are fixedly installed with rectangular frames 102 on the top, rectangular blocks 103 are fixedly installed on both sides of the bottom of the rectangular frames 102, and the plurality of rectangular blocks 103 are evenly divided into two groups, wherein the opposite surfaces of one group of rectangular blocks 103 are fixedly installed with guide rods 104, and the opposite surfaces of the other group of rectangular blocks 103 are fixedly installed with guide rods 104. A threaded rod 110 is movably embedded in the surface, and also includes: a plurality of sliders 109, which are movably sleeved on the outer surfaces of the guide rod 104 and the threaded rod 110 respectively, and the plurality of sliders 109 are evenly divided into two groups, wherein a circular plate 105 is fixedly installed on the opposite surfaces of one group of sliders 109, and a sealing cover 108 is fixedly installed on the opposite surfaces of the other group of sliders 109; a feed pipe 106, which is arranged on the outer surface of the circular plate 105; a drive motor 107, which is arranged at the center of the top outer surface of the circular plate 105, and the output end of the drive motor 107 passes through the circular plate 105.

[0035] In this embodiment, multiple electric push rods 101 are started to lift the rectangular frame 102. When the rectangular frame 102 is lifted, the circular plate 105 and the sealing cover 108 are lifted. Then the servo motor 111 is started to drive the threaded rod 110 to rotate forward. When the threaded rod 110 rotates forward, it drives the circular plate 105 and the sealing cover 108 to move, so that the circular plate 105 is removed from the furnace 112, and the sealing cover 108 is moved to the upper end of the furnace 112. Then the electric push rods 101 are controlled to shrink so that the sealing cover 108 covers the top of the furnace 112, thereby playing a sealing role. The stirring mechanism is stored in the inside of the protective cylinder 118. The protective cylinder 118 improves safety and prevents workers from touching the stirring mechanism and getting injured. A water tank 113 is provided on one side of the furnace 112. The water tank 113 is in contact with the furnace 112. The heat generated by the furnace 112 can be absorbed by the water in the water tank 113, so that the water temperature is increased, the thermal energy is better utilized, and the waste of resources is reduced.

[0036] Embodiment 2, as Figure 1-4 As shown, a stirring rod 121 is fixedly installed at the output end of the driving motor 107, and a spiral auger piece 120 is provided at the lower end of the stirring rod 121; a plurality of stirring blades 119 are provided at the upper end of the stirring rod 121; a servo motor 111 is fixedly installed on one side of the outer surface of the bottom of the rectangular frame 102, and the output end of the servo motor 111 is fixedly connected to one end of the threaded rod 110; a discharge pipe 116 is provided at the lower end of the outer surface of the furnace 112, and a control valve 117 is provided on the outer surface of the discharge pipe 116; a protective cylinder 118 is provided on one side of the outer surface of the top of the bottom plate 1; a water tank 113 is provided on the side of the bottom plate 1 away from the protective cylinder 118, and one side of the water tank 113 is in contact with the furnace 112; a drain pipe 114 is provided on one side of the water tank 113, and a valve 115 is provided on the outer surface of the drain pipe 114.

[0037] In this embodiment, the raw materials for glass processing are poured into the interior of the furnace 112 through the feeding pipe 106, and then the driving motor 107 is turned on to drive the stirring rod 121 to transmit. The stirring rod 121 is movably embedded in the interior of the furnace 112. When the stirring rod 121 rotates, it drives multiple stirring blades 119 and a spiral auger piece 120 to rotate. The spiral auger piece 120 is arranged at the lower end of the stirring rod 121, which can more conveniently convey the raw materials at the bottom to prevent them from piling up and being heated unevenly. The multiple stirring blades 119 can better stir and mix the conveyed raw materials, so that they are better mixed and melted.

[0038] Working principle: When in use, the raw materials for glass processing are poured into the interior of the furnace 112 through the feed pipe 106, and then the drive motor 107 is turned on to drive the stirring rod 121 to transmit. The stirring rod 121 is movably embedded in the interior of the furnace 112. When the stirring rod 121 rotates, it drives multiple stirring blades 119 and spiral auger pieces 120 to rotate. The spiral auger pieces 120 are arranged at the lower end of the stirring rod 121, which can more conveniently convey the raw materials at the bottom to prevent them from piling up and being heated unevenly. Multiple stirring blades 119 can better stir and mix the conveyed raw materials to make them better mixed and melted. When the internal temperature of the furnace 112 is too high, first start multiple electric push rods 101 to raise the rectangular frame 102, and when the rectangular frame 102 rises, it drives the circular plate 105 and The sealing cover 108 rises, and then the servo motor 111 is started to drive the threaded rod 110 to rotate forward. When the threaded rod 110 rotates forward, it drives the circular plate 105 and the sealing cover 108 to move, so that the circular plate 105 is removed from the furnace 112, and the sealing cover 108 moves to the upper end of the furnace 112. Then the electric push rod 101 is controlled to shrink, so that the sealing cover 108 covers the top of the furnace 112, thereby playing a sealing role. The stirring mechanism is stored in the inside of the protective cylinder 118. The protective cylinder 118 improves safety to prevent workers from touching the stirring mechanism and getting injured. A water tank 113 is provided on one side of the furnace 112. The water tank 113 fits the furnace 112. The heat generated by the furnace 112 can be absorbed by the water in the water tank 113, so that the water temperature increases, better utilizes thermal energy, and reduces the waste of resources.

[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A raw material melting mechanism for glass bottle processing, comprising: A bottom plate (1), a melting furnace (112) is arranged at the center of the bottom plate (1), electric push rods (101) are arranged at the four corners of the top outer surface of the bottom plate (1), a plurality of electric push rods (101) are fixedly mounted with rectangular frames (102) on the tops, rectangular blocks (103) are fixedly mounted on both sides of the bottom of the rectangular frames (102), and the plurality of rectangular blocks (103) are evenly divided into two groups, wherein the opposite surfaces of one group of the rectangular blocks (103) are fixedly mounted with guide rods (104), and the opposite surfaces of the other group of the rectangular blocks (103) are movably embedded with threaded rods (110), characterized in that it also includes: A plurality of sliders (109) are movably sleeved on the outer surfaces of the guide rod (104) and the threaded rod (110), and the plurality of sliders (109) are evenly divided into two groups, wherein a circular plate (105) is fixedly mounted on opposite surfaces of one group of sliders (109), and a sealing cover (108) is fixedly mounted on opposite surfaces of the other group of sliders (109); A feed pipe (106) is arranged on the outer surface of the circular plate (105); The driving motor (107) is arranged at the center of the top outer surface of the circular plate (105), and the output end of the driving motor (107) passes through the circular plate (105).

2. A raw material melting mechanism for glass bottle processing according to claim 1, characterized in that: A stirring rod (121) is fixedly mounted on the output end of the driving motor (107), and a spiral auger piece (120) is disposed at the lower end of the stirring rod (121).

3. A raw material melting mechanism for glass bottle processing according to claim 2, characterized in that: A plurality of stirring blades (119) are provided at the upper end of the stirring rod (121).

4. A raw material melting mechanism for glass bottle processing according to claim 1, characterized in that: A servo motor (111) is fixedly mounted on one side of the outer surface of the bottom of the rectangular frame (102), and an output end of the servo motor (111) is fixedly connected to one end of the threaded rod (110).

5. The raw material melting mechanism for glass bottle processing according to claim 1, characterized in that: A discharge pipe (116) is provided at the lower end of the outer surface of the melting furnace (112), and a control valve (117) is provided on the outer surface of the discharge pipe (116).

6. The raw material melting mechanism for glass bottle processing according to claim 1, characterized in that: A protective tube (118) is provided on one side of the top outer surface of the bottom plate (1).

7. The raw material melting mechanism for glass bottle processing according to claim 1, characterized in that: A water tank (113) is provided on a side of the bottom plate (1) away from the protective tube (118), and one side of the water tank (113) is in contact with the melting furnace (112).

8. A raw material melting mechanism for glass bottle processing according to claim 7, characterized in that: A drainage pipe (114) is provided on one side of the water tank (113), and a valve (115) is provided on the outer surface of the drainage pipe (114).