Aluminum alloy heat treatment device with heat cycle structure

By designing an aluminum alloy heat treatment device with a thermal cycling structure, the problem of heat dissipation during loading and unloading of aluminum alloy heat treatment furnaces in the prior art is solved, and efficient energy utilization and aluminum alloy heat treatment are achieved.

CN222613391UActive Publication Date: 2025-03-14SHANDONG INNOVATION METAL TECH +1
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Patent Information

Application Number
CN202420577202.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-14
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing aluminum alloy heat treatment furnace needs to be opened when loading and unloading, resulting in large amounts of heat dissipation, resulting in energy loss and inconvenience in use.

Method used

An aluminum alloy heat treatment device with a thermal cycling structure is designed, including components such as bottom plate, mobile plate, telescopic hydraulic cylinder, heat treatment box, preheating chamber and circulation fan. Through the coordinated work of these components, the aluminum alloy is loaded and unloaded in a small space, and effectively utilizes thermal cycling to reduce heat dissipation.

Benefits of technology

Through the design of this device, heat dissipation caused by excessive opening is avoided, energy utilization efficiency is improved, and the loading and unloading operation of aluminum alloy is facilitated. At the same time, the design of the heat treatment box and the preheating chamber enables the aluminum alloy to perform hot air circulation and preheating between the treatment chamber and the preheating chamber, improving the efficiency of the heat treatment.

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Abstract

The utility model discloses an aluminum alloy heat treatment device with a heat cycle structure, which relates to the technical field of metal heat treatment equipment and comprises a bottom plate, a moving plate is arranged above the bottom plate, and a moving mechanism matched with the moving plate is arranged on the bottom plate. When the aluminum alloy heat treatment device is used, two aluminum alloys to be treated are firstly placed on the placing plate, then the two aluminum alloys to be treated are respectively positioned in the treatment chamber and one of the preheating chambers through the telescopic hydraulic cylinder, and then the heating block is started to carry out heat treatment; then a placing plate moves, ascends and descends in a small range through a first electric liquid pushing rod, an isolation plate, a lead screw, a threaded block, a second electric liquid pushing rod and a blocking plate, so that the situation that a large amount of hot air escapes due to the fact that an opening is too large during replacement is avoided, meanwhile, when the placing plate moves, most of the hot air escaped from the treatment chamber enters the preheating chamber, and the heat exchange efficiency is improved. And the aluminum alloy is preheated, so that subsequent processing is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal heat treatment equipment, in particular to an aluminum alloy heat treatment device with a heat circulation structure. Background Art

[0002] With the continuous development of the economy, people's demand for metal alloys continues to increase, especially aluminum alloys, which have the advantages of light weight and high strength. They are widely used in home appliances, automobiles, ships and other fields. When using aluminum alloys, it is generally necessary to heat treat the aluminum alloys first.

[0003] In the prior art, a patent with publication number CN216688273U discloses a heating air circulation device for an aluminum alloy rotary heat treatment furnace, which reduces and eliminates the spin effect of the fan, effectively isolates and divides the space, and improves the hot air circulation efficiency of the rotary furnace and the stability and uniformity of the product process through a furnace body, a circulating fan, a heating device, an air guide hood, a guide assembly, a material rack, an air flow rotation direction, a heat treatment workpiece, a rotary base, a rotating component, a partition, and a vertical rectifier plate. However, when it is in use, the furnace body needs to be opened for loading and unloading materials. The opening is too large, which makes it easy for a large amount of heat in the furnace body to dissipate, causing energy loss and being inconvenient to use. In view of the shortcomings of the prior art, the utility model discloses an aluminum alloy heat treatment device with a heat circulation structure to solve the above problems. Utility Model Content

[0004] The purpose of the present application is to provide an aluminum alloy heat treatment device with a thermal cycle structure to solve the problems raised in the background technology.

[0005] To achieve the above objectives, the present application provides the following technical solutions: an aluminum alloy heat treatment device with a thermal circulation structure, comprising a base plate, a movable plate is arranged above the base plate, a movable mechanism compatible with the movable plate is arranged on the base plate, four telescopic hydraulic cylinders are installed on the top of the movable plate, a placing plate is jointly installed at the output ends of every two compatible telescopic hydraulic cylinders, two fixed blocks are installed on the top of the base plate, a heat treatment box is jointly installed on the top of the two fixed blocks, a treatment chamber and two preheating chambers are arranged on the heat treatment box, a heating block is installed on the side of the treatment chamber, two grooves are provided at the bottom of the treatment chamber, isolation plates are movably installed in the two grooves, a lifting mechanism for raising and lowering the isolation plate is provided on the heat treatment box, sliding holes are provided on the sides of the heat treatment box that are away from each other, sealing plates are slidably installed in the two sliding holes, and the heat treatment box is provided with a translation mechanism for moving the sealing plates.

[0006] Preferably, rotating rods are rotatably installed on the relative inner walls of the two preheating chambers, a servo motor is installed on the side of the heat treatment box, one end of one of the rotating rods is installed on the output shaft of the servo motor, movable blocks are sleeved on the two rotating rods, and a plurality of nozzles are installed on the bottom of the two movable blocks, a circulating fan is installed on the side of the heat treatment box, a three-way pipe is installed on the output end of the circulating fan, two solenoid valves are arranged on the three-way pipe, the other two ends of the three-way pipe are connected with the plurality of nozzles through a shunt pipe, and the two rotating rods are installed in cooperation with a transmission mechanism.

[0007] Preferably, the transmission mechanism comprises transmission wheels respectively mounted on one end of the two rotating rods, and belts are tensioned on the two transmission wheels.

[0008] Preferably, the moving mechanism includes a moving groove opened at the top of the base plate, a screw rod is rotatably installed relative to the inner wall of the moving groove, a driving motor is installed on the side of the base plate, one end of the screw rod is installed on the output shaft of the driving motor, a threaded block is threadedly sleeved on the screw rod, and the moving plate is installed on the top of the threaded block.

[0009] Preferably, the lifting mechanism includes a first electric hydraulic push rod installed on the top of the heat treatment box, a lifting plate is installed on the output end of the first electric hydraulic push rod, two moving rods are installed on the bottom of the lifting plate, two through holes are opened on the top of the heat treatment box, the two moving rods respectively pass through the two through holes, and the two isolation plates are respectively installed on the bottom of the two moving rods.

[0010] Preferably, the translation mechanism includes grooves respectively opened on both sides of the heat treatment box, the side inner walls of the two grooves are installed with second electric hydraulic rods, the output ends of the two second electric hydraulic rods are installed with moving blocks, and the two sealing plates are respectively installed on the sides of the two moving blocks.

[0011] Preferably, a PLC controller is installed on the side of the heat treatment box.

[0012] In summary, the technical effects and advantages of the utility model are:

[0013] 1. In the utility model, when in use, firstly, two aluminum alloys to be processed are placed on the placement plate, and then the two aluminum alloys to be processed are placed in the treatment chamber and one of the preheating chambers respectively through the telescopic hydraulic cylinder, and then the heating block is started for heat treatment, and then the placement plate is moved and raised and lowered in a small range through the first electric hydraulic push rod, the isolation plate, the screw rod, the threaded block, the second electric hydraulic push rod and the blocking plate, so as to avoid the opening being too large to cause a large amount of heat to escape when replaced. At the same time, when the placement plate moves, most of the heat escaped from the treatment chamber will enter the preheating chamber to preheat the aluminum alloy, which is convenient for subsequent processing.

[0014] 2. In the utility model, the arrangement of the jet head, the circulating fan, the three-way pipe and the solenoid valve facilitates the transmission of hot air into the preheating chamber, thereby preheating the aluminum alloy. The arrangement of the rotating rod, the movable block, the servo motor, the transmission wheel and the belt allows the angle of the jet head to be changed, thereby preheating the aluminum alloy evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the first viewing angle in the embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the second viewing angle in the embodiment of the present application;

[0018] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;

[0019] Figure 4 It is a partially cutaway schematic diagram of a three-dimensional structure in an embodiment of the present application.

[0020] In the figure: 1. bottom plate; 2. screw rod; 3. driving motor; 4. threaded block; 5. moving plate; 6. telescopic hydraulic cylinder; 7. placing plate; 8. heat treatment box; 9. treatment chamber; 10. preheating chamber; 11. heating block; 12. first electric hydraulic rod; 13. lifting plate; 14. moving rod; 15. isolation plate; 16. movable block; 17. servo motor; 18. transmission wheel; 19. belt; 20. circulating fan; 21. three-way pipe; 22. second electric hydraulic rod; 23. moving block; 24. blocking plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example: Reference Figure 1-4The aluminum alloy heat treatment device with a thermal circulation structure shown in the figure comprises a base plate 1, a movable plate 5 is arranged above the base plate 1, a movable mechanism adapted to the movable plate 5 is arranged on the base plate 1, four telescopic hydraulic cylinders 6 are installed on the top of the movable plate 5, a placing plate 7 is installed jointly at the output ends of every two adapted telescopic hydraulic cylinders 6, two fixed blocks are installed on the top of the base plate 1, a heat treatment box 8 is installed jointly on the top of the two fixed blocks, a treatment chamber 9 and two preheating chambers 10 are arranged on the heat treatment box 8, a heating block 11 is installed on the side of the treatment chamber 9, two grooves are provided at the bottom of the treatment chamber 9, isolation plates 15 are movably installed in the two grooves, a lifting mechanism for raising and lowering the isolation plates 15 is provided on the heat treatment box 8, sliding holes are provided on the sides of the heat treatment box 8 away from each other, sealing plates 24 are slidably installed in the two sliding holes, the heat treatment box 8 is provided with a translation mechanism for moving the sealing plates 24, and the moving mechanism comprises an opening A movable groove is provided at the top of the base plate 1, and a screw rod 2 is rotatably installed on the relative inner wall of the movable groove. A driving motor 3 is installed on the side of the base plate 1, one end of the screw rod 2 is installed on the output shaft of the driving motor 3, and a threaded block 4 is threadedly sleeved on the screw rod 2. The movable plate 5 is installed on the top of the threaded block 4, and the lifting mechanism includes a first electric liquid pushing rod 12 installed on the top of the heat treatment box 8, and a lifting plate 13 is installed on the output end of the first electric liquid pushing rod 12. Two moving rods 14 are installed at the bottom of the lifting plate 13, and two through holes are opened at the top of the heat treatment box 8. The two moving rods 14 pass through the two through holes respectively, and two isolation plates 15 are respectively installed at the bottom of the two moving rods 14. The translation mechanism includes grooves respectively opened on both sides of the heat treatment box 8, and the side inner walls of the two grooves are both installed with second electric liquid pushing rods 22. The output ends of the two second electric liquid pushing rods 22 are both installed with moving blocks 23, and two blocking plates 24 are respectively installed on the sides of the two moving blocks 23.

[0023] With the above structure, when in use, first place two aluminum alloys to be processed on the placement plate 7, and then start the telescopic hydraulic cylinder 6. The start of the telescopic hydraulic cylinder 6 will cause the placement plate 7 to rise, and the rise of the placement plate 7 will cause the two aluminum alloys to be processed to rise, so that the two aluminum alloys to be processed are respectively placed in the processing chamber 9 and one of the preheating chambers 10, and then start the heating block 11 to heat treat one of the aluminum alloys to be processed. When one of the aluminum alloys is processed, first start the first electric hydraulic rod 12. The output of the first electric hydraulic rod 12 will cause the lifting plate 13 to rise. The rise of the lifting plate 13 will cause the moving rod 14 to rise. The rise of the moving rod 14 will cause the isolation plate 15 to rise. At this time, a small part of the hot air will escape into the preheating chamber 10, and then turn on the drive motor 3 and the two second electric hydraulic rods 22. The drive motor 3 will cause the screw rod 2 to rotate, and the rotation of the screw rod 2 will cause the threaded block 4 to move. The movement of the threaded block 4 will cause the moving plate 5, and the movement of the moving plate 5 will pass through the telescopic hydraulic cylinder 6. The retracting hydraulic cylinder 6 moves the placement plate 7, and at the same time, the output of the second electric hydraulic push rod 22 will move the moving block 23, and the movement of the moving block 23 will move the blocking plate 24, thereby blocking and unblocking the two preheating chambers 10. At this time, the first electric hydraulic push rod 12 and the isolation plate 15 are used to isolate the processing chamber 9 and the preheating chamber 10, and then the telescopic hydraulic cylinder 6 is used to lower one of the placement plates 7 to a certain position. When it is lowered, one of the second electric hydraulic push rods 22 is started again, so that the blocking plate 24 blocks the preheating chamber 10, and then the placement plate 7 is lowered by the telescopic hydraulic cylinder 6, and then the processed aluminum alloy is replaced. When replaced, the placement plate 7 is raised again, and then the blocking plate 24 is unblocked, and this is repeated in sequence, so that the aluminum alloy can be loaded and unloaded in a small space to avoid the opening being too large to cause a large amount of heat to escape. At the same time, most of the heat escaped from the processing chamber 9 enters the preheating chamber 10 to preheat the aluminum alloy for easy use.

[0024] like Figure 1 , Figure 2 and Figure 4As shown, the opposite inner walls of the two preheating chambers 10 are rotatably mounted with rotating rods, the side of the heat treatment box 8 is mounted with a servo motor 17, one end of one rotating rod is mounted on the output shaft of the servo motor 17, the two rotating rods are sleeved with movable blocks 16, the bottoms of the two movable blocks 16 are mounted with multiple nozzles, the side of the heat treatment box 8 is mounted with a circulating fan 20, the output end of the circulating fan 20 is mounted with a three-way pipe 21, two solenoid valves are arranged on the three-way pipe 21, the other two ends of the three-way pipe 21 are connected with the multiple nozzles through a shunt pipe, and the two The two rotating rods are installed in cooperation with each other through a transmission mechanism, and the transmission mechanism includes a transmission wheel 18 respectively installed at one end of the two rotating rods, and a belt 19 is tensioned on the two transmission wheels 18. The advantage of such an arrangement is that through the arrangement of the nozzle, the circulating fan 20, the three-way pipe 21 and the solenoid valve, it is convenient to transmit hot air in the preheating chamber 10, thereby preheating the aluminum alloy. Through the arrangement of the rotating rod, the movable block 16, the servo motor 17, the transmission wheel 18 and the belt 19, the angle of the nozzle can be changed, thereby uniformly preheating the aluminum alloy.

[0025] like Figure 1 As shown, a PLC controller is installed on the side of the heat treatment box 8. The advantage of this arrangement is that through the setting of the PLC controller, it is convenient to control the drive motor 3, the telescopic hydraulic cylinder 6, the first electric hydraulic rod 12, the servo motor 17 and the second electric hydraulic rod 22.

[0026] How this utility works:

[0027] When in use, firstly, two aluminum alloys to be processed are placed on the placement plate 7, and then the telescopic hydraulic cylinder 6 is started through the PLC controller. The start of the telescopic hydraulic cylinder 6 will cause the placement plate 7 to rise, and the rise of the placement plate 7 will cause the two aluminum alloys to be processed to rise, so that the two aluminum alloys to be processed are respectively placed in the processing chamber 9 and one of the preheating chambers 10, and then the heating block 11, the servo motor 17 and the circulating fan 20 are started. The heating of the heating block 11 will heat treat one of the aluminum alloys to be processed, and the output of the circulating fan 20 will pass through the three-way pipe 21, the nozzle and the solenoid valve to blow the hot air in the processing chamber 9. Output to one of the preheating chambers 10, at this time the output of the servo motor 17 will drive one of the rotating rods to rotate, the rotation of one of the rotating rods will cause the movable block 16 to swing through the transmission wheel 18 and the belt 19, the swing of the movable block 16 will cause the jet head to adjust a certain angle, and then preheat the other aluminum alloy evenly. When one of the aluminum alloys is processed, the first electric liquid push rod 12 is started first, the output of the first electric liquid push rod 12 will cause the lifting plate 13 to rise, the lifting plate 13 will rise, the moving rod 14 will rise, the moving rod 14 will rise, and the isolation plate 15 will rise. At this time, a small part of the hot air will escape to In the preheating chamber 10, the driving motor 3 and the two second electric hydraulic rods 22 are turned on, the driving motor 3 will cause the screw rod 2 to rotate, the screw rod 2 will cause the threaded block 4 to move, the threaded block 4 will cause the moving plate 5 to move, the moving plate 5 will cause the placement plate 7 to move through the telescopic hydraulic cylinder 6, and at the same time, the output of the second electric hydraulic rod 22 will cause the moving block 23 to move, the moving block 23 will cause the blocking plate 24 to move, and then the two preheating chambers 10 will be blocked and unblocked. At this time, the first electric hydraulic rod 12 and the isolation plate 15 will isolate the processing chamber 9 and the preheating chamber 10, and then the telescopic hydraulic cylinder will be used to isolate the processing chamber 9 and the preheating chamber 10. 6 makes one of the placement plates 7 drop to a certain position. When it is dropped, one of the second electric push rods 22 is started to make the blocking plate 24 block the preheating chamber 10. Then the placement plate 7 is dropped by the telescopic hydraulic cylinder 6 to replace the processed aluminum alloy. When it is replaced, the placement plate 7 is raised again, and then the blocking plate 24 is unblocked. This process is repeated in sequence, so that the aluminum alloy can be loaded and unloaded in a small space to avoid a large amount of heat escaping due to an opening that is too large. At the same time, most of the heat escaping from the processing chamber 9 enters the preheating chamber 10 to preheat the aluminum alloy for easy use.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An aluminum alloy heat treatment device with a thermal cycle structure, comprising a bottom plate (1), characterized in that: A movable plate (5) is arranged above the bottom plate (1), a movable mechanism matched with the movable plate (5) is arranged on the bottom plate (1), four telescopic hydraulic cylinders (6) are installed on the top of the movable plate (5), a placement plate (7) is installed on the output ends of every two matched telescopic hydraulic cylinders (6), two fixed blocks are installed on the top of the bottom plate (1), a heat treatment box (8) is installed on the top of the two fixed blocks, and a treatment chamber (9) and two preheating chambers are arranged on the heat treatment box (8). (10), a heating block (11) is installed on the side of the processing chamber (9), two grooves are provided at the bottom of the processing chamber (9), and isolation plates (15) are movably installed in the two grooves. A lifting mechanism is provided on the heat treatment box (8) to enable the isolation plate (15) to rise and fall. Sliding holes are provided on the sides of the heat treatment box (8) that are away from each other, and sealing plates (24) are slidably installed in the two sliding holes. The heat treatment box (8) is provided with a translation mechanism to enable the sealing plate (24) to move.

2. The aluminum alloy heat treatment device with a thermal cycle structure according to claim 1, characterized in that: Rotating rods are rotatably mounted on the opposite inner walls of the two preheating chambers (10); a servo motor (17) is mounted on the side of the heat treatment box (8); one end of one of the rotating rods is mounted on the output shaft of the servo motor (17); a movable block (16) is sleeved on the two rotating rods; a plurality of nozzles are mounted on the bottom of the two movable blocks (16); a circulating fan (20) is mounted on the side of the heat treatment box (8); a three-way pipe (21) is mounted on the output end of the circulating fan (20); two solenoid valves are arranged on the three-way pipe (21); the other two ends of the three-way pipe (21) are connected to the plurality of nozzles through a shunt pipe; and the two rotating rods are mounted in coordination with each other through a transmission mechanism.

3. The aluminum alloy heat treatment device with a thermal cycle structure according to claim 2, characterized in that: The transmission mechanism comprises transmission wheels (18) respectively mounted on one end of the two rotating rods, and belts (19) are tensionedly arranged on the two transmission wheels (18).

4. The aluminum alloy heat treatment device with a thermal cycle structure according to claim 1, characterized in that: The moving mechanism comprises a moving groove opened on the top of the base plate (1), a screw rod (2) is rotatably mounted on the inner wall relative to the moving groove, a driving motor (3) is mounted on the side of the base plate (1), one end of the screw rod (2) is mounted on the output shaft of the driving motor (3), a threaded block (4) is threadedly sleeved on the screw rod (2), and the moving plate (5) is mounted on the top of the threaded block (4).

5. The aluminum alloy heat treatment device with a thermal cycle structure according to claim 1, characterized in that: The lifting mechanism comprises a first electric hydraulic push rod (12) installed on the top of the heat treatment box (8), a lifting plate (13) is installed on the output end of the first electric hydraulic push rod (12), two moving rods (14) are installed at the bottom of the lifting plate (13), two through holes are opened on the top of the heat treatment box (8), the two moving rods (14) respectively pass through the two through holes, and the two isolation plates (15) are respectively installed at the bottom of the two moving rods (14).

6. The aluminum alloy heat treatment device with a thermal cycle structure according to claim 1, characterized in that: The translation mechanism comprises grooves respectively opened on both sides of the heat treatment box (8), the side inner walls of the two grooves are both equipped with second electric liquid pushing rods (22), the output ends of the two second electric liquid pushing rods (22) are both equipped with moving blocks (23), and the two blocking plates (24) are respectively installed on the sides of the two moving blocks (23).

7. The aluminum alloy heat treatment device with a thermal cycle structure according to claim 1, characterized in that: A PLC controller is installed on the side of the heat treatment box (8).

Citation Information

Patent Citations

  • Heating air circulation device of aluminum alloy rotary heat treatment furnace

    CN216688273U