Intelligent shuttleless ribbon loom

By designing an intelligent speed control adjustment mechanism in the webbing machine to detect and adjust the transmission speed of the textile belt, the problem of poor speed adjustment during the webbing transmission process is solved, and the quality and safety of the finished product are improved.

CN222613617UActive Publication Date: 2025-03-14HUIAN HUIDA WEBBING CO LTD
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Patent Information

Application Number
CN202421142425.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing webbing machines have poor speed adjustment during the webbing transmission process, resulting in winding misalignment of the webbing strips during the weaving process, reducing the quality of the finished product.

Method used

An intelligent shuttleless woven belt machine is designed, which adopts a speed control adjustment mechanism, including power supply, transmission motor, tapered shaft, gear pointer, meshing gear disc, connecting shaft, regulator, data sensor, induction contact surface and conductive wire. The speed of the textile belt is detected through the induction contact surface and data sensor, and the transmission speed of the textile belt is adjusted through the transmission motor and power supply.

Benefits of technology

It effectively solves the problem of poor webbing transmission speed adjustment, avoids the winding misalignment of webbing strips during the weaving process, and improves the quality and safety of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent shuttleless ribbon loom which structurally comprises a yarn row wheel, a support rod, an operation platform, a protection frame, a power distribution machine box, a supporting frame, an intelligent control machine, a fixed base, a speed control adjusting mechanism, a driving machine, a spinning shifting piece, a transmission shaft, a transmission cover and a shaft wheel frame. According to the intelligent shuttleless ribbon loom disclosed by the utility model, structurally, when a spinning strip moves through the upper end of the sensing contact surface and is matched with the data sensor to collect and process data; furthermore, when the movement speed of the spinning belt at the upper end of the sensing contact surface is relatively high, a data sensor is matched to send a signal to a transmission motor at the lower end through a connected electric lead, and then the transmission motor is matched with an electric power device to drive and drive a conical shaft to synchronously rotate; furthermore, the conical shaft is meshed with the meshing fluted disc to rotate and is matched with the connecting shaft rod to drive the gear pointer at the upper end to rotate.
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Description

Technical Field

[0001] The utility model discloses an intelligent shuttleless ribbon loom, belonging to the technical field of ribbon production. Background Art

[0002] The weaving machine can weave weaving tapes of various widths, and is suitable for weaving various round or flat inelastic and elastic ropes. Due to its fast production speed, it is popular among manufacturers. When weaving on the weaving machine, the tension of the yarn is crucial to the weaving quality. In order to monitor the tension of the yarn in real time, a weaving machine with a yarn tension detection function has been developed. However, the existing technology has poor speed regulation for the weaving transmission process on the weaving machine, resulting in the weaving strips being entangled and misaligned during the weaving process, which reduces the overall quality of the finished product. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an intelligent shuttleless loom to solve the problem that the prior art has poor speed regulation of the ribbon transmission process on the loom, resulting in the entanglement and misalignment of the ribbon strips during the weaving process, thereby reducing the overall quality of the finished product.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: an intelligent shuttleless weaving machine, whose structure includes a yarn wheel, a support rod, a working platform, a protective frame, a power distribution box, a support frame, an intelligent control machine, a fixed base, a speed control adjustment mechanism, a driving machine, a spinning paddle, a transmission shaft, a transmission cover, and an axle wheel frame. The outer side of the yarn wheel is connected to the inner side of the support rod, the protective frame and the support rod are an integrated structure, the lower end of the working platform is fitted with the upper end of the power distribution box, and the power distribution box is embedded and installed in the protective frame, the right end of the support frame is connected to the left end of the transmission cover, the upper end of the fixed base is welded to the lower end of the speed control adjustment mechanism, the front end of the speed control adjustment mechanism is connected to the rear end of the intelligent control machine, the driving machine and the transmission shaft are an integrated structure, and the outer side of the transmission cover is connected to the inner side of the axle wheel frame.

[0005] Furthermore, the speed control adjustment mechanism is composed of an electric device, a transmission motor, a tapered shaft, a gear pointer, an engaging toothed disc, a connecting shaft, a regulator, a data sensor, an inductive contact surface, a conductive wire, and a protective shell. The lower end of the electric device is connected to the upper end of the transmission motor, the transmission motor and the tapered shaft are an integrated structure, the right end of the tapered shaft is connected to the upper end of the engaging toothed disc, the outer ring of the gear pointer and the inner ring of the regulator are on the same axis, the outer ring of the gear pointer is connected to the outer ring of the engaging toothed disc through a connecting shaft, the upper end of the regulator is connected to the lower end of the data sensor, the outer side of the inductive contact surface is bonded to the inner side of the protective shell, the lower end of the data sensor is connected to the upper end of the transmission motor through a conductive wire, and the data sensor and the inductive contact surface are an integrated structure.

[0006] Furthermore, the outer side of the spinning paddle is connected to the inner side of the driving machine.

[0007] Furthermore, the lower end of the protective shell is welded to the upper end of the fixed base.

[0008] Furthermore, the lower end of the support rod is welded to the outer side of the working platform.

[0009] Furthermore, the conductive wire is made of copper wire and has conductivity.

[0010] Furthermore, the support rod is made of stainless steel and has hardness. Beneficial Effects

[0011] The utility model discloses an intelligent shuttleless weaving machine. In terms of structure, when the textile strip moves through the upper end of the sensing contact surface and cooperates with the data sensor to collect and process data, further, when the textile strip at the upper end of the sensing contact surface moves faster, the data sensor cooperates with the data sensor to send a signal to the transmission motor at the lower end through the connected conductive wire, and then the transmission motor cooperates with the electric device to drive and drive the tapered shaft to rotate synchronously, and further the tapered shaft meshes with the meshing gear plate to rotate and cooperates with the connecting shaft rod to rotate with the gear pointer at the upper end, so that the gear pointer is connected to the regulator to adjust the speed during the rotation process and the speed of the textile strip is adjusted on the sensing contact surface at the upper end through the data sensor, and the protective shell protects the internal driving components, thereby improving the speed of the textile strip in the conveying process and ensuring the overall safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0013] Figure 1 This is a schematic diagram of the structure of an intelligent shuttleless weaving machine of the utility model;

[0014] Figure 2 This is a structural schematic diagram of a speed control adjustment mechanism of the utility model;

[0015] Figure 3 It is an enlarged structural diagram of a speed control adjustment mechanism A of the utility model.

[0016] In the figure: yarn wheel-1, support rod-2, working platform-3, protection frame-4, distribution box-5, support frame-6, intelligent control machine-7, fixed base-8, speed control adjustment mechanism-9, driving machine-10, spinning paddle-11, transmission shaft-12, transmission cover-13, shaft wheel frame-14, power device-91, transmission motor-92, tapered shaft-93, gear pointer-94, meshing gear disc-95, connecting shaft rod-96, regulator-97, data sensor-98, sensing contact surface-99, conductive wire-910, protective shell-911. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0018] See also Figure 1 , Figure 2 , Figure 3The utility model provides a technical solution for an intelligent shuttleless weaving machine: its structure includes a yarn wheel 1, a bracket rod 2, a work platform 3, a protective frame 4, a power distribution box 5, a support frame 6, an intelligent control machine 7, a fixed base 8, a speed control adjustment mechanism 9, a driving machine 10, a spinning paddle 11, a transmission shaft 12, a transmission cover 13, and a shaft wheel frame 14. The outer side of the yarn wheel 1 is connected to the inner side of the bracket rod 2, the protective frame 4 and the bracket rod 2 are an integrated structure, the lower end of the work platform 3 is in contact with the upper end of the power distribution box 5, and the power distribution box 5 is embedded and installed in the protection frame 4, the right end of the support frame 6 is connected to the left end of the transmission cover 13, the upper end of the fixed base 8 is welded to the lower end of the speed control adjustment mechanism 9, the front end of the speed control adjustment mechanism 9 is connected to the rear end of the intelligent control machine 7, the driving machine 10 and the transmission shaft 12 are an integrated structure, the outer side of the transmission cover 13 is connected to the inner side of the shaft wheel frame 14, and the speed control adjustment mechanism 9 is composed of an electric device 91, a transmission motor 92, a tapered shaft 93, a gear pointer 94, a meshing toothed disc 95, a connecting shaft 96, a regulator 97, a data The sensor 98, the inductive contact surface 99, the conductive wire 910, and the protective shell 911 are composed of the lower end of the power device 91 connected to the upper end of the transmission motor 92, the transmission motor 92 and the tapered shaft 93 are an integrated structure, the right end of the tapered shaft 93 is connected to the upper end of the meshing toothed disk 95, the outer ring of the gear pointer 94 and the inner ring of the regulator 97 are on the same axis, the outer ring of the gear pointer 94 is connected to the outer ring of the meshing toothed disk 95 through a connecting shaft 96, the upper end of the regulator 97 is connected to the lower end of the data sensor 98, and the inductive contact surface 99 is connected to the upper end of the transmission motor 92. The transmission motor 92 and the tapered shaft 93 are an integrated structure, the right end of the tapered shaft 93 is connected to the upper end of the meshing toothed disk 95, the outer ring of the gear pointer 94 and the inner ring of the regulator 97 are on the same axis, the outer ring of the gear pointer 94 is connected to the outer ring of the meshing toothed disk 95 through a connecting shaft 96, the upper end of the regulator 97 is connected to the lower end of the data sensor 98, and the inductive contact surface 99 is connected to the upper end of the transmission motor 92. The outer side of the contact surface 99 is bonded to the inner side of the protective shell 911, the lower end of the data sensor 98 is connected to the upper end of the transmission motor 92 through the conductive wire 910, the data sensor 98 and the sensing contact surface 99 are an integrated structure, the outer side of the spinning paddle 11 is connected to the inner side of the driving machine 10, the lower end of the protective shell 911 is welded to the upper end of the fixed base 8, the lower end of the support rod 2 is welded to the outer side of the working platform 3, the conductive wire 910 is made of copper wire and has conductivity, and the support rod 2 is made of stainless steel and has hardness.

[0019] The transmission shaft 12 described in this patent is a high-speed, less-supported rotating body, so its dynamic balance is crucial. Generally, the transmission shaft will be subjected to a dynamic balance test before leaving the factory and adjusted on a balancing machine.

[0020] When in use, when the textile strip moves through the upper end of the sensing contact surface 99 and cooperates with the data sensor 98 to collect and process data, further, when the textile strip at the upper end of the sensing contact surface 99 moves faster, it cooperates with the data sensor 98 to send a signal to the transmission motor 92 at the lower end through the connected conductive wire 910, and then the transmission motor 92 cooperates with the electric device 91 to drive and drive the conical shaft 93 to rotate synchronously, and further the conical shaft 93 engages with the meshing gear plate 95 to rotate and cooperates with the connecting shaft 96 to rotate with the upper gear pointer 94, so that the rotation process of the gear pointer 94 is connected to the regulator 97 to adjust the speed and the speed of the textile strip is adjusted on the upper sensing contact surface 99 through the data sensor 98, and the protective shell 911 protects the internal driving components.

[0021] The utility model solves the problem that the prior art has poor speed regulation in the webbing transmission process on the webbing machine, which causes the webbing strips to be entangled and misaligned during the weaving process, thereby reducing the overall quality of the finished product. The utility model replicates the beneficial effects by combining the above components with each other.

[0022] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An intelligent shuttleless weaving machine, characterized in that: The structure comprises a yarn wheel (1), a support rod (2), an operating platform (3), a protective frame (4), a power distribution box (5), a support frame (6), an intelligent control machine (7), a fixed base (8), a speed control adjustment mechanism (9), a driving machine (10), a spinning paddle (11), a transmission shaft (12), a transmission cover (13), and a shaft wheel frame (14). The outer side of the yarn wheel (1) is connected to the inner side of the support rod (2), the protective frame (4) and the support rod (2) are an integrated structure, and the operating platform (14) is a plurality of yarn wheels. The lower end of the platform (3) is fitted with the upper end of the power distribution box (5), the power distribution box (5) is embedded and installed in the protection frame (4), the right end of the support frame (6) is connected to the left end of the transmission cover (13), the upper end of the fixed base (8) is welded to the lower end of the speed control adjustment mechanism (9), the front end of the speed control adjustment mechanism (9) is connected to the rear end of the intelligent control machine (7), the driving machine (10) and the transmission shaft (12) are an integrated structure, and the outer side of the transmission cover (13) is connected to the inner side of the shaft wheel frame (14).

2. The intelligent shuttleless ribbon loom according to claim 1, characterized in that: The speed control adjustment mechanism (9) is composed of an electric device (91), a transmission motor (92), a tapered shaft (93), a gear pointer (94), a meshing toothed disc (95), a connecting shaft (96), a regulator (97), a data sensor (98), a sensing contact surface (99), a conductive wire (910), and a protective shell (911). The lower end of the electric device (91) is connected to the upper end of the transmission motor (92). The transmission motor (92) and the tapered shaft (93) are an integrated structure. The right end of the tapered shaft (93) is connected to the upper end of the meshing toothed disc (95). The outer ring of the gear pointer (94) and the inner ring of the regulator (97) are coaxial, the outer ring of the gear pointer (94) is connected to the outer ring of the meshing gear plate (95) via a connecting shaft (96), the upper end of the regulator (97) is connected to the lower end of the data sensor (98), the outer side of the sensing contact surface (99) is bonded to the inner side of the protective shell (911), the lower end of the data sensor (98) is connected to the upper end of the transmission motor (92) via a conductive wire (910), and the data sensor (98) and the sensing contact surface (99) are an integrated structure.

3. The intelligent shuttleless weaving machine according to claim 1, characterized in that: The outer side of the spinning paddle (11) is connected to the inner side of the driving machine (10).

4. The intelligent shuttleless ribbon loom according to claim 2, characterized in that: The lower end of the protective shell (911) is welded to the upper end of the fixed base (8).

5. The intelligent shuttleless weaving machine according to claim 1, characterized in that: The lower end of the support rod (2) is welded to the outer side of the working platform (3).