Setting machine capable of recovering heat and high-temperature air heater

By introducing a high-temperature hot air fan into the setting machine, the exhaust gas heat generated during the setting process is recovered and used to produce hot air, the problem of energy waste of the setting machine is solved, and partial energy recovery and energy consumption are reduced.

CN222613737UActive Publication Date: 2025-03-14FOSHAN KAI TING TECH CO LTD
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Patent Information

Application Number
CN202421645359.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-03-14
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

If the high-temperature steam generated by the shaping machine is directly discharged, it will cause energy waste and bring high costs to the energy consumption of the printing and dyeing plant.

Method used

A shaping machine capable of heat recovery is designed to recover heat from exhaust gases through a high-temperature hot air fan and use it to produce the hot air required for shaping, thereby achieving partial recovery of heat.

Benefits of technology

Through heat recovery, energy waste is reduced, energy consumption costs of printing and dyeing plants are reduced, and the energy efficiency of the shaping machine is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a setting machine capable of recovering heat, which comprises a setting module and a high-temperature air heater, the setting module is used for setting a product to be set, and the setting module comprises a hot air pipeline for conveying hot air required by setting and a waste gas pipeline for discharging waste gas; the high-temperature air heater comprises an air channel, a condenser and a fan are arranged in the air channel, the fan is used for enabling air to flow from the air inlet end of the air channel to the air outlet end of the air channel, and a hot air pipeline is communicated with the air outlet end of the air channel; a refrigerant outlet of the compressor is communicated with a refrigerant inlet of the condenser through a pipeline; a refrigerant inlet of the evaporator is communicated with a refrigerant outlet of the condenser through a pipeline, and a refrigerant outlet of the evaporator is communicated with a refrigerant inlet of the compressor through a pipeline; a water outlet of the spray tower is communicated with a water inlet of the evaporator through a pipeline, a water outlet of the evaporator is communicated with a water inlet of the spray tower through a pipeline, a gas inlet is further formed in the spray tower, and the waste gas pipeline is communicated with the gas inlet.
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Description

Technical Field

[0001] The utility model relates to the field of shaping machines, in particular to a shaping machine capable of recovering heat and a high-temperature hot air blower. Background Art

[0002] The average gas consumption of the medium-pressure steam of the setting machine is 1 ton per hour, and the natural gas consumption is 80m 3 / hour, 24 hours, the energy consumption of a single machine is 6000-10000 yuan, so the energy consumption of the setting machine has become an important expense of the printing and dyeing factory. In addition, the steam after the setting machine is used has a high temperature. If it is discharged directly, it will cause a lot of energy waste. If this part of the heat can be partially recovered, it will effectively reduce the waste of energy. Utility Model Content

[0003] The main purpose of the utility model is to provide a heat recovery setting machine and a high-temperature hot air blower, wherein the setting machine can recover a part of the heat and use it in the production of the setting machine.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is: a heat recovery setting machine, including a setting module and a high-temperature hot air blower, the setting module is used to set the product to be set, the setting module includes a hot air duct for conveying the hot air required for setting and an exhaust gas duct for discharging the exhaust gas; the high-temperature hot air blower includes:

[0005] An air duct, in which a condenser and a fan are arranged, the fan is used to flow air from the air inlet end to the air outlet end of the air duct, and the hot air duct is connected to the air outlet end of the air duct;

[0006] A compressor, whose refrigerant outlet is connected to a refrigerant inlet of a condenser through a pipeline;

[0007] An evaporator, whose refrigerant inlet is connected to the refrigerant outlet of the condenser through a pipeline, and the refrigerant outlet of the evaporator is connected to the refrigerant inlet of the compressor through a pipeline;

[0008] A spray tower, wherein the water outlet of the spray tower is connected to the water inlet of the evaporator through a pipeline, the water outlet of the evaporator is connected to the water inlet of the spray tower through a pipeline, and an air inlet is also arranged on the spray tower, and the exhaust gas pipeline is connected to the air inlet.

[0009] Preferably, a gas-liquid separator is provided on the pipeline connecting the refrigerant outlet of the evaporator and the refrigerant inlet of the compressor.

[0010] Preferably, a filter and an expansion valve are sequentially arranged on the pipeline connecting the refrigerant outlet of the condenser and the refrigerant inlet of the evaporator along the flow direction of the refrigerant.

[0011] Preferably, a circulating pump is provided on the pipe connecting the water outlet of the spray tower and the water inlet of the evaporator or on the pipe connecting the water outlet of the evaporator and the water outlet of the spray tower, and the circulating pump allows the water in the spray tower to flow from the water outlet of the spray tower into the evaporator and from the water outlet of the evaporator into the spray tower.

[0012] The utility model also provides a high-temperature hot air blower, comprising:

[0013] An air duct, in which a condenser and a fan are arranged, and the fan is used to flow air from an air inlet end to an air outlet end of the air duct;

[0014] A compressor, whose refrigerant outlet is connected to a refrigerant inlet of a condenser through a pipeline;

[0015] An evaporator, whose refrigerant inlet is connected to the refrigerant outlet of the condenser through a pipeline, and the refrigerant outlet of the evaporator is connected to the refrigerant inlet of the compressor through a pipeline;

[0016] A spray tower, wherein the water outlet of the spray tower is connected to the water inlet of the evaporator through a pipeline, the water outlet of the evaporator is connected to the water inlet of the spray tower through a pipeline, and an air inlet is also arranged on the spray tower.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The setting machine of the utility model comprises a high-temperature hot air blower, which can recover the heat of the waste gas generated in the setting process and use the recovered heat in the production of hot air required for setting, thereby realizing partial recovery of heat and reducing heat waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the structural diagram of the setting machine;

[0020] Figure 2 This is the schematic diagram of a high temperature hot air blower. DETAILED DESCRIPTION

[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0022] like Figure 1-2 As shown, a heat recovery shaping machine includes a shaping module 20 and a high-temperature hot air blower 30. The shaping module 20 is used to shape the product to be shaped. High-temperature gas is required during the shaping process. The high-temperature gas enters the shaping module 20 through a hot air duct 21, and the used high-temperature gas is discharged through an exhaust gas duct 22. The shaping principle in the shaping module 20 adopts the existing technology.

[0023] The high-temperature hot air blower comprises a mounting frame 10 and a compressor 1, a condenser 2, a fan 3, an evaporator 4, a gas-liquid separator 5, a filter 6, an expansion valve 7, a circulation pump 8, a spray tower 9 and an air duct 11 arranged on the mounting frame 10.

[0024] The air inlet of the spray tower 9 is connected to the exhaust gas pipeline 22, and the water outlet of the spray tower 9 is connected to the water inlet of the circulation pump 8 through a pipeline. In the spray tower 9, the exhaust gas and water are heat exchanged. The water outlet of the circulation pump 8 is connected to the water inlet of the evaporator 4 through a pipeline, and the water outlet of the evaporator 4 is connected to the water inlet of the spray tower 9 through a pipeline. The water with a higher temperature enters the evaporator 4 from the spray tower 9 through the circulation pump 8, and the heat exchange is completed in the evaporator 4. The water with a lower temperature returns from the evaporator 4 to the spray tower 9.

[0025] The refrigerant outlet of the evaporator 4 is connected to the refrigerant inlet of the gas-liquid separator 5 through a pipeline, and the refrigerant outlet of the gas-liquid separator 5 is connected to the refrigerant inlet of the compressor 1 through a pipeline. The heated refrigerant gas coming out of the evaporator 4 enters the compressor 1 through the gas-liquid separator 5, and the gas-liquid separator 5 performs gas-liquid separation on the refrigerant to separate the liquid in the refrigerant.

[0026] The refrigerant outlet of the compressor 1 is connected to the refrigerant inlet of the condenser 2 through a pipe. The condenser 2 is arranged at the air inlet end of the air duct 11. The refrigerant outlet of the condenser 2 is connected to the refrigerant inlet of the evaporator 4 through a pipe. The compressor 1 is used to further heat the refrigerant to a required temperature. When the refrigerant enters the condenser 2, the refrigerant exchanges heat with the cold air in the air duct to heat the cold air. At the same time, the temperature of the refrigerant is reduced. The cooled refrigerant returns to the evaporator 4 and the compressor 1 for heating.

[0027] The fan 3 is disposed at the air outlet end of the air duct 11, and is used to move the air in the air duct 11 from the air inlet end to the air outlet end. The hot air duct 21 is connected to the air outlet end.

[0028] A filter 6 and an expansion valve 7 are sequentially arranged along the flow direction of the refrigerant on the pipeline connecting the refrigerant outlet of the condenser 2 and the refrigerant inlet of the evaporator 4. The filter 6 is used to filter impurities in the refrigerant, and the expansion valve 7 is used to throttle the medium-temperature and medium-pressure liquid refrigerant into low-temperature and low-pressure wet steam.

[0029] The high-temperature hot air blower also includes a waste gas treatment module 12, the air inlet of the waste gas treatment module 12 is connected to the air outlet of the spray tower 9, the waste gas after spraying enters the waste gas treatment module 12, and the waste gas treatment module 12 treats the waste gas, and the specific treatment principle adopts the existing technology.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A heat recovery setting machine, characterized in that: It includes a shaping module and a high-temperature hot air blower. The shaping module is used to shape the product to be shaped. The shaping module includes a hot air duct for conveying the hot air required for shaping and an exhaust gas duct for exhausting the exhaust gas. The high-temperature hot air blower includes: An air duct, in which a condenser and a fan are arranged, the fan is used to flow air from the air inlet end to the air outlet end of the air duct, and the hot air duct is connected to the air outlet end of the air duct; A compressor, whose refrigerant outlet is connected to a refrigerant inlet of a condenser through a pipeline; An evaporator, whose refrigerant inlet is connected to the refrigerant outlet of the condenser through a pipeline, and the refrigerant outlet of the evaporator is connected to the refrigerant inlet of the compressor through a pipeline; A spray tower, wherein the water outlet of the spray tower is connected to the water inlet of the evaporator through a pipeline, the water outlet of the evaporator is connected to the water inlet of the spray tower through a pipeline, and an air inlet is also arranged on the spray tower, and the exhaust gas pipeline is connected to the air inlet.

2. A heat recovery setting machine according to claim 1, characterized in that: A gas-liquid separator is arranged on a pipeline connecting the refrigerant outlet of the evaporator and the refrigerant inlet of the compressor.

3. A heat recovery setting machine according to claim 2, characterized in that: A filter and an expansion valve are arranged in sequence along the flow direction of the refrigerant on the pipeline connecting the refrigerant outlet of the condenser and the refrigerant inlet of the evaporator.

4. A heat recovery setting machine according to claim 3, characterized in that: A circulation pump is arranged on the pipe connecting the water outlet of the spray tower and the water inlet of the evaporator or on the pipe connecting the water outlet of the evaporator and the water outlet of the spray tower. The circulation pump allows the water in the spray tower to flow from the water outlet of the spray tower into the evaporator and from the water outlet of the evaporator into the spray tower.

5. A high temperature hot air blower, characterized in that: include: An air duct, in which a condenser and a fan are arranged, and the fan is used to flow air from an air inlet end to an air outlet end of the air duct; A compressor, whose refrigerant outlet is connected to a refrigerant inlet of a condenser through a pipeline; An evaporator, whose refrigerant inlet is connected to the refrigerant outlet of the condenser through a pipeline, and the refrigerant outlet of the evaporator is connected to the refrigerant inlet of the compressor through a pipeline; A spray tower, wherein the water outlet of the spray tower is connected to the water inlet of the evaporator through a pipeline, the water outlet of the evaporator is connected to the water inlet of the spray tower through a pipeline, and an air inlet is also arranged on the spray tower.