Unhooking device of dynamic compactor
By designing a strong tamper decoupler device including a decoupling structure and a driving structure, the problem of poor safety of the existing decoupler is solved, safe fixing and disengaging of the tamper plate is achieved, and the occurrence of "back rod" accidents is avoided.
Patent Information
- Application Number
- CN202420667355.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing decouplers of thrust machines lack protection mechanisms, resulting in poor safety, which may cause improper or improper decoupling, increasing the risk of "back rod" accidents.
A decoupler device including a tamping plate, a fixing cylinder, a decoupling structure, an electromagnetic cylinder, a driving structure and a suction plate is designed. Through the cooperation of the decoupling structure and the driving structure, the safe fixing and disengagement of the tamp plate is achieved, and the safety of the decoupling device is improved.
Through the design of this device, the safety of the decoupler is improved, and the "back rod" accident caused by improper decoupling or improper decoupling is avoided, ensuring the normal operation and operation safety of the tamper.
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Figure CN222614140U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a decoupling device of a dynamic tamping machine. Background Art
[0002] As my country's infrastructure construction market begins to accelerate its growth, the dynamic compaction construction method has been developed and applied to landfills, desert foundations, sea reclamation, soft soil reinforcement, airport runway hardening, etc. in terms of coordination between engineering construction and environmental protection.
[0003] The above-mentioned project rationally and effectively applied the dynamic compaction construction technology, which greatly shortened the construction period, saved the project investment, and achieved good economic and social benefits. In construction projects, in order to ensure the quality of the building, the loose soil is usually compacted by a dynamic compaction machine. The dynamic compaction machine is a soft foundation treatment equipment. When working, it lifts the heavy object to a certain height, so that the heavy object has a certain potential energy, and then separates the heavy object from the dynamic compaction machine through the unhooking device. The heavy object falls freely with the acceleration of free fall, and then hits the foundation, thereby achieving the purpose of compacting the foundation.
[0004] However, in actual practical use, the unhooking device in the prior art has no protection mechanism, which leads to poor safety of the unhooking device. It does not unhook when it should, causing the ramming unit to tilt upward; it unhooks when it should not, causing the crane arm to tilt backward, which can easily cause a "back-of-the-bar" accident. Utility Model Content
[0005] The utility model aims to provide a decoupling device for a dynamic tamping machine, which can improve the safety of the decoupling device.
[0006] The technical solution to achieve the above-mentioned purpose is: a decoupler for a tamping machine, comprising a tamping plate, a fixed cylinder is provided on the outer side of the tamping plate, a decoupling structure is provided on the outer side of the fixed cylinder, an electromagnetic cylinder is connected to the upper side of the fixed cylinder, the electromagnetic cylinder is connected to the fixed cylinder, a hanging ring is connected to the upper surface of the electromagnetic cylinder, a driving structure is provided on the upper surface of the fixed cylinder, a suction plate is connected to the upper surface of the tamping plate, two fixed grooves are provided on the outer surface of the tamping plate, two groups of through grooves are provided on the outer surface of the fixed cylinder, and each group of through grooves corresponds to the fixed grooves to which they belong.
[0007] Preferably: the unhooking structure includes a disengagement plate, a movable shaft, a spring, a limit plate and a movable seat, the upper surface of the fixed cylinder is connected to two of the movable seats, the two movable seats are respectively located on the left and right sides of the electromagnetic cylinder, each of the movable seats is movably connected to two movable shafts, the end faces of the two movable shafts are connected to a disengagement plate, the two disengagement plates are respectively located on the front and back sides of the electromagnetic cylinder, the surface of each of the disengagement plates is connected to two limit plates, and each group of the through grooves corresponds to the limit plates to which they belong.
[0008] Preferably, the movable shaft is T-shaped, the surface of the movable shaft is sleeved with the spring, one end of the spring abuts against the end surface of the movable shaft, and the other end of the spring abuts against the surface of the movable seat.
[0009] Preferably: the driving structure includes an electric push rod, a driving rack, a driving gear and a driven rack, the upper surface of the fixed cylinder is connected to the electric push rod, the telescopic rod of the electric push rod is connected to one end of the driving rack, the driving rack and the driven rack are both movably connected to the outer surface of the fixed cylinder, the driving rack and the driven rack are respectively located on the left and right sides of the electromagnetic cylinder, the outside of the electromagnetic cylinder is movably connected to the driving gear, and the driving gear simultaneously engages with the driving rack and the driven rack.
[0010] Preferably, the cross-section of the fixing groove is in the shape of a letter "7".
[0011] Preferably, the suction plate is made of cast iron.
[0012] Preferably, the lower end of the fixing tube is trumpet-shaped.
[0013] Preferably, the shape of the limiting plate matches the shape of the fixing groove.
[0014] Technical effects of the utility model:
[0015] This device fixes the ramming plate by a disengaging structure and a driving structure, thereby improving the safety of the unhooking device. When disengagement is required, the electric push rod is started, and the electric push rod drives the driving rack to move on the upper surface of the fixed cylinder, and the driving rack drives the driving gear to rotate on the surface of the electromagnetic cylinder, and then the driving gear drives the driven rack to move on the upper surface of the fixed cylinder. At this time, the end faces of the driving rack and the driven rack are both against the two disengaging plates to which they belong, the spring is compressed, and the two limit plates on each disengaging plate are disengaged from their respective fixed grooves. At this time, the magnetic force of the electromagnetic cylinder is disconnected to complete the disengagement of the ramming plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is an overall view of the utility model;
[0017] Figure 2 It is an overall exploded view of the utility model;
[0018] Figure 3 This is a view of the tamping plate in the overall structure of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the driving mechanism in this utility model;
[0020] Figure 5 yes Figure 1 Enlarged view of point A in the middle.
[0021] In the figure: 1. ramming plate; 101. suction plate; 102. fixing groove; 2. fixing cylinder; 201. through groove; 202. movable seat; 3. unhooking structure; 301. disengagement plate; 302. movable shaft; 303. spring; 304. limit plate; 4. electromagnetic cylinder; 5. hanging ring; 6. driving structure; 601. electric push rod; 602. driving rack; 603. driving gear; 604. driven rack. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0023] The utility model will be further described below in conjunction with the accompanying drawings.
[0024] See also Figure 1-5 The utility model is a decoupling device for a tamping machine, comprising a tamping plate 1, a fixed cylinder 2 is arranged on the outside of the tamping plate 1, a decoupling structure 3 is arranged on the outside of the fixed cylinder 2, an electromagnetic cylinder 4 is connected to the upper side of the fixed cylinder 2, the electromagnetic cylinder 4 is connected to the fixed cylinder 2, a hanging ring 5 is connected to the upper surface of the electromagnetic cylinder 4, a driving structure 6 is arranged on the upper surface of the fixed cylinder 2, a suction plate 101 is connected to the upper surface of the tamping plate 1, wherein the preferred choice is that the material of the suction plate 101 is cast iron, so that the suction plate 101 is attracted by the electromagnetic cylinder 4 through magnetic force in the later stage, and the outer surface of the tamping plate 1 Two fixing grooves 102 are provided, among which the preferred choice is that the cross-sectional shape of the fixing groove 102 is in the shape of "7". Of course, the shape of the limiting plate 304 matches the shape of the fixing groove 102, so that it is convenient for the limiting plate 304 to enter the fixing groove 102 in the later stage, thereby fixing the ramming plate 1 in the fixing tube 2 to insure the ramming plate 1 and avoid the suction plate 101 being unable to be attracted by the magnetic force of the electromagnetic tube 4 due to accidents. Two groups of through grooves 201 are provided on the outer surface of the fixing tube 2, and each group of through grooves 201 corresponds to their own fixing grooves 102.
[0025] The unhooking structure 3 includes a disengagement plate 301, a movable shaft 302, a spring 303, a limit plate 304 and a movable seat 202. The upper surface of the fixed cylinder 2 is connected to two movable seats 202, and the two movable seats 202 are respectively located on the left and right sides of the electromagnetic cylinder 4. Each movable seat 202 is movably connected to two movable shafts 302. The end faces of the two movable shafts 302 are connected to a disengagement plate 301. The two disengagement plates 301 are respectively located on the front and back sides of the electromagnetic cylinder 4. The surface of each disengagement plate 301 is connected to two limit plates 304, and each group of through grooves 201 corresponds to its own limit plate 304.
[0026] The movable shaft 302 is in a T-shape, and a spring 303 is sleeved on the surface of the movable shaft 302. One end of the spring 303 abuts against the end surface of the movable shaft 302, and the other end of the spring 303 abuts against the surface of the movable seat 202. The spring 303 ensures that the two limit plates 304 on the two separation plates 301 are both located in their respective fixed grooves 102.
[0027] The driving structure 6 includes an electric push rod 601, a driving rack 602, a driving gear 603 and a driven rack 604. The upper surface of the fixed cylinder 2 is connected to the electric push rod 601. The telescopic rod of the electric push rod 601 is connected to one end of the driving rack 602. The driving rack 602 and the driven rack 604 are both movably connected to the outer surface of the fixed cylinder 2. The driving rack 602 and the driven rack 604 are respectively located on the left and right sides of the electromagnetic cylinder 4. The outside of the electromagnetic cylinder 4 is movably connected to the driving gear 603, and the driving gear 603 simultaneously engages the driving rack 602 and the driven rack 604.
[0028] Of course, a better choice is that the lower end of the fixed tube 2 is trumpet-shaped, which is convenient for the ramming plate 1 to enter the fixed tube 2. It is worth noting that the center of gravity of the ramming plate 1 is located at the bottom, and a more stable shape can be adopted, not necessarily the shape in the attached figure, to ensure that the ramming plate 1 always remains upright during the falling process, avoiding the situation where the ramming is not firm and the suction plate 101 cannot enter the electromagnetic tube 4 at a later time.
[0029] Working principle:
[0030] First, it is assumed that both the two disengagement plates 301 are disengaged from their respective through slots 201, and the hook of the crane is hung on the hanging ring 5, so as to connect the crane and the fixed cylinder 2. When connection is required, the fixed cylinder 2 is directly moved above the ramming plate 1, and the fixed cylinder 2 is lowered. At this time, the suction plate 101 enters the electromagnetic cylinder 4, and the electromagnetic cylinder 4 is turned on. The electromagnetic cylinder 4 generates a magnetic force to attract the suction plate 101. In order to avoid accidents that cause the electromagnetic cylinder 4 to generate insufficient magnetic force to attract the suction plate 101, the electric push rod 601 is started at this time, and the electric push rod 601 drives the drive The moving rack 602 moves on the upper surface of the fixed cylinder 2, and the driving rack 602 drives the driving gear 603 to rotate on the surface of the electromagnetic cylinder 4, and then the driving gear 603 drives the driven rack 604 to move on the upper surface of the fixed cylinder 2. At this time, the end faces of the driving rack 602 and the driven rack 604 do not abut on the two detachment plates 301 to which they belong. Under the action of the spring 303, the two limit plates 304 on each detachment plate 301 enter their respective fixed grooves 102, thereby completing the fixing of the detachment plate 301 to the ramming plate 1;
[0031] When it is necessary to disengage, start the electric push rod 601, which drives the driving rack 602 to move on the upper surface of the fixed cylinder 2, and the driving rack 602 drives the driving gear 603 to rotate on the surface of the electromagnetic cylinder 4, and then the driving gear 603 drives the driven rack 604 to move on the upper surface of the fixed cylinder 2. At this time, the end faces of the driving rack 602 and the driven rack 604 are both against the two disengagement plates 301 to which they belong, and the spring 303 is compressed. The two limit plates 304 on each disengagement plate 301 are disengaged from their respective fixed grooves 102. At this time, the magnetic force of the electromagnetic cylinder 4 is disconnected, and the disengagement of the ramming plate 1 can be completed.
[0032] The above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A decoupler for a dynamic tamping machine, characterized in that: The invention comprises a tamping plate (1), a fixed cylinder (2) is arranged on the outer side of the tamping plate (1), a decoupling structure (3) is arranged on the outer side of the fixed cylinder (2), an electromagnetic cylinder (4) is connected to the upper side of the fixed cylinder (2), the electromagnetic cylinder (4) is connected to the fixed cylinder (2), a hanging ring (5) is connected to the upper surface of the electromagnetic cylinder (4), a driving structure (6) is arranged on the upper surface of the fixed cylinder (2), a suction plate (101) is connected to the upper surface of the tamping plate (1), two fixed grooves (102) are arranged on the outer surface of the tamping plate (1), two groups of through grooves (201) are arranged on the outer surface of the fixed cylinder (2), and each group of through grooves (201) corresponds to the fixed groove (102) to which it belongs.
2. The decoupler of a dynamic tamping machine according to claim 1, characterized in that: The decoupling structure (3) comprises a disengagement plate (301), a movable shaft (302), a spring (303), a limiting plate (304) and a movable seat (202); the upper surface of the fixed cylinder (2) is connected to two movable seats (202); the two movable seats (202) are respectively located on the left and right sides of the electromagnetic cylinder (4); each movable seat (202) is movably connected to two movable shafts (302); the end surfaces of the two movable shafts (302) are respectively connected to a disengagement plate (301); the two disengagement plates (301) are respectively located on the front and rear sides of the electromagnetic cylinder (4); the surface of each disengagement plate (301) is connected to two limiting plates (304); and each group of through slots (201) corresponds to the limiting plate (304) to which it belongs.
3. The decoupler of a dynamic tamping machine according to claim 2, characterized in that: The movable shaft (302) is in a T-shape. The surface of the movable shaft (302) is sleeved with the spring (303). One end of the spring (303) abuts against the end surface of the movable shaft (302), and the other end of the spring (303) abuts against the surface of the movable seat (202).
4. The decoupler of a dynamic tamping machine according to claim 3, characterized in that: The driving structure (6) comprises an electric push rod (601), a driving rack (602), a driving gear (603) and a driven rack (604); the upper surface of the fixed cylinder (2) is connected to the electric push rod (601); the telescopic rod of the electric push rod (601) is connected to one end of the driving rack (602); the driving rack (602) and the driven rack (604) are both movably connected to the outer surface of the fixed cylinder (2); the driving rack (602) and the driven rack (604) are respectively located on the left and right sides of the electromagnetic cylinder (4); the outer side of the electromagnetic cylinder (4) is movably connected to the driving gear (603); the driving gear (603) is simultaneously meshed with the driving rack (602) and the driven rack (604).
5. The decoupler of a dynamic tamping machine according to claim 2, characterized in that: The cross-sectional shape of the fixing groove (102) is in the shape of a "7".
6. The decoupler of a dynamic tamping machine according to claim 1, characterized in that: The suction plate (101) is made of cast iron.
7. The decoupler of a dynamic tamping machine according to claim 1, characterized in that: The lower end of the fixing cylinder (2) is in a trumpet shape.
8. The decoupler of a dynamic tamping machine according to claim 5, characterized in that: The shape of the limiting plate (304) matches the shape of the fixing groove (102).