Fixing and arranging structure of electromagnetic valve
By designing a solenoid valve fixing and arrangement structure including pneumatic control equipment and solenoid valve fixing frame, the problems of inconvenient installation of solenoid valves, excessive length of air intake of the air pipe, and leakage and blockage in the prior art are solved, and a more stable, reliable and efficient pneumatic control system is achieved.
Patent Information
- Application Number
- CN202421522239.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the existing pneumatic control system, the fixing and arrangement structure of the solenoid valve has problems such as inconvenient installation, excessive length of air pipe extraction, and possible failures such as air leakage and blockage, which affects the performance and reliability of the system.
A fixing and arrangement structure of solenoid valves is designed, including pneumatic control equipment and solenoid valve fixing frame. The solenoid valve fixing frame forms a stable overall structure through the combination of sealing head, steel pipe, solenoid valve fixing plate, outer wire welding joint and bottom plate, and optimizes the fixing and arrangement of solenoid valves.
This structure improves the installation stability of the solenoid valve and the overall reliability of the system, shortens the length of the air pipe of the pneumatic valve, improves the system's response speed and efficiency, and reduces the risk of air leakage and blockage.
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Figure CN222615710U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic control, in particular to a fixing and arranging structure of a solenoid valve. Background Art
[0002] In pneumatic control systems, solenoid valves are key components for controlling fluid flow, and their performance stability and reliability are crucial to the operation of the entire system. Solenoid valves control the on-off of airflow to achieve precise control of pneumatic actuators (such as cylinders, pneumatic motors, etc.), thereby completing various complex actions and processes.
[0003] However, in existing pneumatic control systems, the fixing and arrangement structures of solenoid valves often have a series of problems. First, inconvenient installation is a common challenge. Due to the limitations of traditional structural design, solenoid valves require a large number of connectors and pipelines when installed, which not only increases the difficulty of installation, but also may lead to complex system structure and difficult maintenance.
[0004] Secondly, the excessive length of the air pipe is also a problem that needs to be solved urgently. In the existing solenoid valve fixing and arrangement structure, the solenoid valve is usually placed far away from the pneumatic actuator, resulting in a long air pipe. This not only increases the energy consumption of the system, but also may affect the response speed and stability of the system.
[0005] In addition, due to the unreasonable fixing and arrangement structure of the solenoid valve, the system may also experience faults such as air leakage and blockage, further reducing the performance and reliability of the system. Utility Model Content
[0006] 1. Technical issues to be solved
[0007] In view of the deficiencies in the prior art, the utility model provides a fixing and arrangement structure of a solenoid valve.
[0008] (II) Technical solution
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixing and arrangement structure of a solenoid valve of the utility model comprises a pneumatic control device and a solenoid valve fixing frame, the solenoid valve fixing frame is vertically mounted on the pneumatic control device, and the solenoid valve fixing frame comprises a sealing head, a steel pipe, a solenoid valve fixing plate, an external wire welding joint and a bottom plate;
[0010] The two ends of the steel pipe are respectively fixedly mounted with a head and a bottom plate, the head is mounted on the top of the steel pipe, and the bottom plate is mounted on the bottom of the steel pipe, forming a long strip container for storing and supplying gas;
[0011] The solenoid valve fixing plate is a processed part, and solenoid valve fixing holes are symmetrically arranged at both ends of the solenoid valve fixing plate, and the solenoid valve fixing plate is fixedly installed on the steel pipe;
[0012] The external wire welding joints are provided in a plurality and are welded on one side of the steel pipe for installing a pressure regulating valve;
[0013] An internal thread welding joint 1 is fixedly installed below the steel pipe, and an internal thread welding joint 2 is fixedly installed above the steel pipe. The internal thread welding joint 1 and the internal thread welding joint 2 are connected to the steel pipe, and ball valves are installed on the internal thread welding joint 1 and the internal thread welding joint.
[0014] Preferably, the solenoid valve fixing bracket is level with the pneumatic valve on the pneumatic control device.
[0015] Further preferably, the sealing head, the solenoid valve fixing plate, the outer thread welding head, the inner thread welding head 1, the inner thread welding head 2 and the bottom plate are all welded to the steel pipe.
[0016] Again preferably, there are a plurality of solenoid valve fixing plates, which are evenly distributed on the steel pipe.
[0017] Preferably, the external wire welding head is located at the rear side of the solenoid valve fixing plate and below the solenoid valve fixing plate.
[0018] Further preferably, a plurality of the solenoid valve fixing holes are symmetrically arranged on the solenoid valve fixing plate.
[0019] (III) Beneficial effects
[0020] Compared with the prior art, the utility model provides a fixing and arrangement structure of a solenoid valve, which has the following beneficial effects:
[0021] Strong structure and enhanced stability:
[0022] The solenoid valve fixing frame is vertically installed on the pneumatic control equipment. Through the close combination of the head, bottom plate, steel pipe and solenoid valve fixing plate, a stable overall structure is formed, which improves the stability of the solenoid valve installation.
[0023] All components (sealing head, solenoid valve fixing plate, outer thread welding joint, inner thread welding joint 1, inner thread welding joint 2 and bottom plate) are welded to the steel pipe, which ensures the firmness and sealing of the structure and reduces the risk of gas leakage.
[0024] Flexibility and Configurability:
[0025] There are several solenoid valve fixing plates, which are evenly distributed on the steel pipe, allowing the number and position of the solenoid valves to be flexibly configured according to actual needs to meet the requirements of different pneumatic control systems.
[0026] There are several external wire welding joints for installing pressure regulating valves, which can adjust the gas pressure as needed to achieve more precise control.
[0027] Convenience of operation and maintenance:
[0028] The solenoid valve bracket is aligned horizontally with the pneumatic valve on the pneumatic control equipment, which is convenient for installation, commissioning and maintenance.
[0029] The second internal thread welding joint above the steel pipe and the first internal thread welding joint below are respectively provided with ball valves, which facilitate the control of gas inlet, outlet and discharge, and simplify the operation process.
[0030] Space optimization and neatness:
[0031] By fixing the solenoid valve fixing frame vertically on the pneumatic control equipment and at the same level as the pneumatic valve of the pneumatic control equipment, the spatial layout is optimized, making the pneumatic control system more compact and neat. At the same time, this layout is conducive to shortening the air intake length of the pneumatic valve air pipe and improving the response speed and efficiency of the system.
[0032] The external wire welding joint is located at the rear side and below the solenoid valve fixing plate, avoiding interference with other components and improving the overall neatness of the system.
[0033] Improved system reliability:
[0034] The robust structure and optimized layout reduce the risk of component loosening or damage due to vibration or shock, and improve the reliability and stability of the system.
[0035] The welding connection method ensures the sealing of the system, reduces the possibility of gas leakage, and further improves the reliability of the system.
[0036] In summary, the fixing and arrangement structure of the solenoid valve described in this patent brings significant beneficial effects to the pneumatic control system through its stable structure, flexible configuration, convenient operation, optimized spatial layout and improved system reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0038] Figure 2 This is a front structural diagram of the solenoid valve fixing frame of the utility model;
[0039] Figure 3 This is a front structural diagram of the solenoid valve fixing frame of the utility model;
[0040] In the figure: 1. End cap; 2. Solenoid valve fixing plate; 3. Steel pipe; 4. External thread welding joint; 5. Internal thread welding joint 1; 6. Bottom plate; 7. Internal thread welding joint 2; 8. Pneumatic valve; 9. Pneumatic control equipment. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] See also Figure 1-3 The utility model is a solenoid valve fixing and arrangement structure, including a pneumatic control device 9 and a solenoid valve fixing frame, the solenoid valve fixing frame is vertically installed on the pneumatic control device 9, the solenoid valve fixing frame includes a head 1, a steel pipe 3, a solenoid valve fixing plate 2, an external wire welding joint 4 and a bottom plate 6;
[0043] The two ends of the steel pipe 3 are respectively fixedly mounted with a head 1 and a bottom plate 6, the head 1 is mounted on the top of the steel pipe 3, and the bottom plate 6 is mounted on the bottom of the steel pipe 3, forming a long strip container for storing and supplying gas;
[0044] The solenoid valve fixing plate 2 is a processed part, and solenoid valve fixing holes are symmetrically arranged at both ends of the solenoid valve fixing plate 2. The solenoid valve fixing plate 2 is fixedly mounted on the steel pipe 3;
[0045] The external wire welding joints 4 are provided in a plurality and are welded to one side of the steel pipe 3 for installing a pressure regulating valve;
[0046] An internal thread welding joint 5 is fixedly installed at the bottom of the steel pipe 3, and an internal thread welding joint 7 is fixedly installed at the top of the steel pipe 3. The internal thread welding joint 5 and the internal thread welding joint 7 are connected to the steel pipe 3, and ball valves are installed on the internal thread welding joint 5 and the internal thread welding joint.
[0047] The preferred solution for the fixing and arrangement structure of the above-mentioned solenoid valve is:
[0048] Fixing of the solenoid valve: There are several evenly distributed solenoid valve fixing holes on the solenoid valve fixing plate 2. The design of these holes allows a solenoid valve to be fixed on each side. Through reasonable hole position design, it is ensured that the solenoid valve can be stably fixed on the solenoid valve fixing plate 2, and it is convenient for subsequent pipeline connection and gas supply.
[0049] Gas supply and regulation: The steel pipe 3 is used as the main container for gas storage and supply, and its two ends are welded to the end cap 1 and the bottom plate 6 respectively. The bottom plate 6 can be provided with mounting holes and bolts for the installation of the solenoid valve fixing frame. The outer thread welding joint 4 is welded to one end of the steel pipe 3 for installing the pressure regulating valve, which provides a stable pressure to the container through the regulating valve. The inner thread welding joint 1 5 is welded to the bottom of the steel pipe 3 for installing the ball valve, which realizes the functions of exhaust and sewage discharge by switching the ball valve. The inner thread welding joint 2 7 is welded to the rear of the steel pipe 3 and close to the solenoid valve fixing plate 2, which is used to provide gas to the solenoid valve, thereby shortening the gas intake length of the solenoid valve air pipe.
[0050] Linkage between pneumatic valve 8 and solenoid valve: In the design, pneumatic valve 8 is kept horizontal with solenoid valve fixing plate 2. This layout is conducive to shortening the air intake length of pneumatic valve 8 and improving the response speed and efficiency of the system. At the same time, the symmetrical design of the solenoid valve fixing hole on the solenoid valve fixing plate 2 also ensures the stability and symmetry of the solenoid valve, making the entire system more coordinated and efficient.
[0051] Application of welding technology: the end cap 1, the solenoid valve fixing plate 2, the outer wire welding head 4, the inner wire welding head 1 5, the inner wire welding head 2 7 and the bottom plate 6 are all fixed on the steel pipe 3 by welding. This connection method not only ensures the stability and reliability of the structure, but also improves the sealing and safety of the system.
[0052] This patent describes a solenoid valve fixing and arrangement structure, which combines a pneumatic control device 9 and a solenoid valve fixing frame, aiming to provide a stable and efficient gas control and distribution system. Through specific design and layout, the structure optimizes the fixing and arrangement of the solenoid valve and improves the performance and reliability of the entire pneumatic control system.
[0053] Pneumatic control equipment 9:
[0054] The pneumatic control device 9 is the core of the entire system and is responsible for providing and controlling the flow of gas. It provides the required power for the system by compressing air or other gases. The pneumatic control device 9 usually includes components such as compressors, gas tanks, pipelines, control valves, etc., which work together to ensure the stable transmission and control of gas in the system.
[0055] Solenoid valve bracket:
[0056] The solenoid valve fixing frame is a mounting platform specially designed for the solenoid valve used in the pneumatic control device 9, and its characteristic is that it is vertically mounted on the pneumatic control device 9. This design makes the solenoid valve and the pneumatic control device 9 closely connected, which is convenient for maintenance and operation.
[0057] End cap 1 and bottom plate 6: End cap 1 is installed at the top of steel pipe 3, and bottom plate 6 is installed at the bottom of steel pipe 3, together forming a long container. This container is used to store and supply gas to ensure the stable operation of the pneumatic control system.
[0058] Solenoid valve fixing plate 2: Solenoid valve fixing plate 2 is a machined part, on which solenoid valve fixing holes are symmetrically arranged. These holes are used with bolts to fix the solenoid valve and ensure that it is stably installed on the steel pipe 3. By adjusting the position and number of solenoid valve fixing plates 2, the number and position of the solenoid valves can be flexibly configured as needed.
[0059] External wire welding joint 4: External wire welding joint 4 is welded on one side of steel pipe 3 and is used to install a pressure regulating valve. The pressure regulating valve is used to adjust the pressure of the gas to meet the needs of different solenoid valves and pneumatic equipment. By adjusting the pressure setting of the pressure regulating valve, the flow rate and speed of the gas can be controlled.
[0060] Internal wire welding joint: The internal wire welding joint 1 5 is located below the steel pipe 3, and the internal wire welding joint 2 7 is located above the steel pipe 3. These two welding joints are connected to the steel pipe 3 and are used to install a ball valve. The ball valve is used to control the flow direction of the gas and realize the functions of exhaust and sewage discharge. By opening or closing the ball valve, the flow and discharge of the gas can be conveniently controlled.
[0061] Advantages and Features
[0062] Stability: The vertical installation of the solenoid valve fixing frame and the well-designed steel pipe 3 container ensure the stable fixation of the solenoid valve and the stable supply of gas.
[0063] Flexibility: By adjusting the position and number of the solenoid valve fixing plates 2, the number and position of the solenoid valves can be flexibly configured according to actual needs.
[0064] Reliability: Welding is used to fix various components, which improves the sealing and reliability of the system.
[0065] Maintenance convenience: The close connection between the solenoid valve fixing frame and the pneumatic control device 9 makes maintenance and operation more convenient and quick.
[0066] In summary, the fixing and arrangement structure of the solenoid valve described in this patent realizes the stable fixing of the solenoid valve and the effective control and distribution of gas through reasonable design and layout, providing a strong guarantee for the stable operation of the pneumatic control system.
[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixing and arrangement structure of a solenoid valve, characterized in that: It comprises a pneumatic control device (9) and a solenoid valve fixing frame, wherein the solenoid valve fixing frame is vertically mounted on the pneumatic control device (9), and the solenoid valve fixing frame comprises a sealing head (1), a steel pipe (3), a solenoid valve fixing plate (2), an external wire welding joint (4) and a bottom plate (6); The two ends of the steel pipe (3) are respectively fixedly mounted with a sealing head (1) and a bottom plate (6), wherein the sealing head (1) is mounted on the top of the steel pipe (3) and the bottom plate (6) is mounted on the bottom of the steel pipe (3), thereby forming a long strip container for storing and supplying gas; The solenoid valve fixing plate (2) is a processed part, and solenoid valve fixing holes are symmetrically arranged at both ends of the solenoid valve fixing plate (2). The solenoid valve fixing plate (2) is fixedly mounted on the steel pipe (3); The external wire welding joints (4) are provided in plurality and are welded to one side of the steel pipe (3) for installing a pressure regulating valve; An internal thread welding joint 1 (5) is fixedly installed below the steel pipe (3), and an internal thread welding joint 2 (7) is fixedly installed above the steel pipe (3). The internal thread welding joint 1 (5) and the internal thread welding joint 2 (7) are connected to the steel pipe (3), and ball valves are installed on the internal thread welding joint 1 (5) and the internal thread welding joint.
2. The fixing and arrangement structure of a solenoid valve according to claim 1, characterized in that: The solenoid valve fixing frame is level with the pneumatic valve (8) on the pneumatic control device (9).
3. The fixing and arrangement structure of a solenoid valve according to claim 2, characterized in that: The sealing head (1), the electromagnetic valve fixing plate (2), the outer thread welding head (4), the inner thread welding head 1 (5), the inner thread welding head 2 (7) and the bottom plate (6) are all welded to the steel pipe (3).
4. The fixing and arrangement structure of a solenoid valve according to claim 3, characterized in that: A plurality of electromagnetic valve fixing plates are provided and are evenly distributed on the steel pipe (3).
5. The fixing and arranging structure of a solenoid valve according to claim 4, characterized in that: The external wire welding head (4) is located at the rear side of the solenoid valve fixing plate (2) and below the solenoid valve fixing plate (2).
6. The fixing and arrangement structure of a solenoid valve according to claim 5, characterized in that: A plurality of electromagnetic valve fixing holes are symmetrically arranged on the electromagnetic valve fixing plate (2).