Brake disc assembly of small electric vehicle

By introducing buffer components and air guide components into the brake disc assembly of small electric vehicles, the problem of vehicle rolling over when the brake is unstable in high temperature environments and sudden brakes is solved, and the effect of improving driving safety and extending the service life of the brake plate is achieved.

CN222615876UActive Publication Date: 2025-03-14日照鸿日新能源汽车有限公司
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Patent Information

Application Number
CN202421529850.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-14
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

When the brakes of small electric vehicles are used in high temperature environments, it is easy to cause brake unstable, and may cause the vehicle to overturn and cause personnel injury during sudden braking.

Method used

A brake disc assembly is designed, including a brake plate, a buffer assembly and a air guide assembly. The buffer assembly cushiones cushion the brake force through the limit tube, damping rod and spring to reduce the impact during sudden braking; the air guide assembly uses air flow to evacuate the heat energy generated by the brake through the air guide tube and sealing ring.

Benefits of technology

It effectively reduces the impact during sudden braking, improves driving safety, and extends the service life of the brake plate by emitting heat, reducing the problem of brake instability caused by high temperatures.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222615876U_ABST
    Figure CN222615876U_ABST
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Abstract

The utility model belongs to the technical field of electric vehicle brake discs, and discloses a small electric vehicle brake disc assembly which comprises a brake plate, a positioning ring is fixedly installed in the middle of the surface of the brake plate, a plurality of through grooves are formed in the middle of the positioning ring, and limiting rods are fixedly installed at the four corners of the interior of each through groove. A plurality of mounting grooves are formed in the surface of the brake plate in an annular array at equal intervals, buffer assemblies are fixedly mounted in the mounting grooves, and a mounting plate is fixedly mounted on the back of the brake plate. When braking is needed, a braking vane can drive a limiting pipe to move, when the limiting pipe moves, an abutting block is driven to make contact with a wheel, and after the abutting block makes contact with the wheel, a damping rod and a spring on the back of the abutting block can buffer extrusion and brake of the wheel; the situation that the electric vehicle is turned over due to the fact that a driver suddenly brakes is reduced, and the safety in the driving process is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brake discs for electric vehicles, in particular to a brake disc assembly for a small electric vehicle. Background Art

[0002] To put it simply, the brake disc is a round plate that rotates when the car is moving. The brake caliper clamps the brake disc to generate braking force. When you step on the brake, it clamps the brake disc to slow down or stop the car. The brake disc has a good braking effect and is easier to maintain than drum brakes. At the same time, the brake disc is also an important component of electric vehicles.

[0003] For example, the utility model with the publication number CN217481809U discloses a brake disc structure for electric vehicles, including a brake disc body, the brake disc body is provided with a through hole, the inside of the brake disc body is provided with a weight reduction groove located on one side of the mounting hole, and one end of the brake disc body is provided with a limiting mechanism located on the outside of the mounting hole. The utility model sets a limiting mechanism, and when the mounting hole is aligned with the threaded sleeve at one end of the wheel hub, the brake disc body is pressed so that the arc-shaped limiting plate is located on the outside of the threaded sleeve, thereby limiting the left and right movement direction of the brake disc body, and at the same time, the friction pad is used to limit the front and rear movement of the brake disc body relative to the threaded sleeve. After that, when the brake disc body is fixed by bolts, the brake disc body cannot rotate relative to the wheel hub, thereby increasing the stability of the installation of the brake disc body and also improving the installation efficiency.

[0004] During the braking process, the brakes will generate a high temperature. If the brakes are in a high temperature environment for a long time, it will affect the brakes. In addition, in the event of an emergency brake, the electric vehicle may easily roll over and cause injuries. Therefore, a brake disc assembly for a small electric vehicle is proposed to address the above problems. Utility Model Content

[0005] In order to solve the problems raised in the above-mentioned background technology, the utility model provides a brake disc assembly for a small electric vehicle, which can solve the problem that the brakes will generate high temperatures during the braking process. If the brakes are in a high temperature environment for a long time, it will affect the brakes, and in the event of an emergency brake, it is easy to cause the electric vehicle to roll over and cause personal injury.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a brake disc assembly for a small electric vehicle, comprising a brake plate, a positioning ring is fixedly installed in the middle of the surface of the brake plate, a plurality of through grooves are opened in the middle of the positioning ring, and limiting rods are fixedly installed at the four corners inside the through grooves, the surface of the brake plate is provided with a plurality of mounting grooves equidistantly arranged in a circular array, a buffer assembly is fixedly installed inside the mounting groove, a mounting plate is fixedly installed on the back of the brake plate, and an air guide assembly is fixedly installed on the surface of the mounting plate.

[0007] Preferably, the buffer assembly includes a limiting tube fixedly installed inside the mounting groove, a damping rod fixedly installed inside the limiting tube, a spring is sleeved on the surface of the damping rod, a resistance block is fixedly installed at one end of the damping rod, and the surface of the resistance block is in contact with the wheel.

[0008] Preferably, the air guide assembly includes a sealing ring fixedly mounted on the surface of a mounting plate, air guide ducts are fixedly mounted at the four corners inside the sealing ring, a storage ring is fixedly mounted on one end of the air guide duct, and the surface of the storage ring is connected to the back of the brake plate.

[0009] Preferably, positioning grooves are provided at the four corners of the surface of the storage ring, the size of the positioning grooves matches the size of the air duct, and the air duct runs through the storage ring.

[0010] Preferably, a wear-resistant plate is fixedly mounted on one end of the abutment block, the size of the wear-resistant plate matches the size of the one end of the abutment block, and the wear-resistant plate contacts the surface of the wheel.

[0011] Preferably, a mounting groove is provided inside the air duct, a filter screen is embedded inside the mounting groove, and the size of the filter screen fits the inner wall of the air duct.

[0012] Preferably, the surface of the sealing ring is connected to the back of the brake plate, and a rubber ring is provided at the connection between the sealing ring and the brake plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model arranges the brake plate and the buffer component. When braking is needed, the brake plate will drive the limiting tube to move. When the limiting tube moves, the driven resistance block will contact the wheel. After the resistance block contacts the wheel, the damping rod and the spring on the back of the resistance block will buffer the extrusion received, and buffer the wheel braking, thereby reducing the situation where the electric vehicle rolls over due to the driver's sudden braking, and improving the safety during driving.

[0015] The utility model arranges the mounting plate and the air guide assembly. When the electric vehicle is running, the outside air will enter the interior of the sealing ring through the air guide duct. After entering the interior of the sealing ring, the air will flow toward the back of the brake plate through the storage ring. After flowing, the air will flow out through the gap between the brake plate and the wheel, thereby utilizing the flowing air when the electric vehicle is running to dissipate the heat energy dissipated by the brake, thereby increasing the service life of the brake plate and reducing the occurrence of brake instability caused by long-term high temperature of the brake plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the split structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the limit rod of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the air guide assembly of the utility model;

[0020] Figure 5 For this utility model Figure 3 A is an enlarged diagram of the structure.

[0021] In the figure: 1. brake plate; 2. positioning ring; 3. limit rod; 4. buffer assembly; 41. limit tube; 42. damping rod; 43. spring; 44. resistance block; 5. mounting plate; 6. air guide assembly; 61. sealing ring; 62. air guide duct; 63. storage ring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 4 As shown, the utility model provides a brake disc assembly for a small electric vehicle, including a brake plate 1, a positioning ring 2 is fixedly installed in the middle of the surface of the brake plate 1, a plurality of through grooves are opened in the middle of the positioning ring 2, and limiting rods 3 are fixedly installed at the four corners of the through grooves, a plurality of mounting grooves are opened in a circular array at equal intervals on the surface of the brake plate 1, a buffer assembly 4 is fixedly installed in the mounting groove, a mounting plate 5 is fixedly installed on the back of the brake plate 1, and an air guide assembly 6 is fixedly installed on the surface of the mounting plate 5.

[0024] During the braking process, the brake plate 1 will drive the limit tube 41 to move. When the limit tube 41 moves, it will drive the resistance block 44 to contact the wheel. After the resistance block 44 contacts the wheel, the damping rod 42 and the spring 43 on the back of the resistance block 44 will buffer the extrusion and buffer the wheel braking. During the braking process, the outside air will enter the interior of the sealing ring 61 through the air duct 62. After entering the interior of the sealing ring 61, the air will flow to the back of the brake plate 1 through the storage ring 63. After flowing, it will flow out through the gap between the brake plate 1 and the wheel to dissipate the heat energy generated by the brake.

[0025] like Figures 1 to 4 As shown, the buffer assembly 4 includes a limiting tube 41 fixedly installed inside the mounting groove, a damping rod 42 is fixedly installed inside the limiting tube 41, a spring 43 is sleeved on the surface of the damping rod 42, a resistance block 44 is fixedly installed at one end of the damping rod 42, the surface of the resistance block 44 is in contact with the wheel, a wear-resistant plate is fixedly installed at one end of the resistance block 44, the size of the wear-resistant plate is adapted to the size of one end of the resistance block 44, and the wear-resistant plate is in contact with the surface of the wheel.

[0026] During use, the brake plate 1 drives the limiting tube 41 to move. When the limiting tube 41 moves, it will drive the resistance block 44 to contact the wheel. After the contact, the spring 43 on the damping rod 42 will be squeezed, and then the spring 43 will rebound and reset the resistance block 44 through the damping rod 42, thereby hindering the movement of the brake plate 1, reducing the situation where the brake plate 1 directly contacts the wheel when people brake suddenly, causing the electric vehicle to overturn, thereby improving the safety during driving.

[0027] like Figures 1 to 4 As shown, the air guide assembly 6 includes a sealing ring 61 fixedly installed on the surface of the mounting plate 5, and an air guide duct 62 is fixedly installed at the four corners inside the sealing ring 61. A storage ring 63 is fixedly installed at one end of the air guide duct 62. The surface of the storage ring 63 is connected to the back of the brake plate 1, and positioning grooves are provided at the four corners of the surface of the storage ring 63. The size of the positioning groove is adapted to the size of the air guide duct 62. The air guide duct 62 passes through the storage ring 63, and a mounting groove is provided inside the air guide duct 62. A filter net is embedded in the mounting groove, and the size of the filter net fits the inner wall of the air guide duct 62. The surface of the sealing ring 61 is connected to the back of the brake plate 1, and a rubber ring is provided at the connection between the sealing ring 61 and the brake plate 1.

[0028] During use, the mounting plate 5 will drive the sealing ring 61 to rotate. When the sealing ring 61 rotates, the outside air will be introduced into the air duct 62. The air inside the air duct 62 will be blown toward the back of the brake plate 1 through the storage ring 63, dissipating the heat energy generated by the brake plate 1 when braking, thereby increasing the service life of the brake plate 1.

[0029] The working principle and use process of the utility model are as follows: during the braking process, the brake plate 1 will drive the limiting tube 41 to move, and when the limiting tube 41 moves, the driven resistance block 44 will contact the wheel, and after the resistance block 44 contacts the wheel, the damping rod 42 and the spring 43 on the back of the resistance block 44 will buffer the extrusion received, and buffer the wheel braking, and during the braking process, the outside air will enter the interior of the sealing ring 61 through the air guide 62, and after entering the interior of the sealing ring 61, the air will flow to the back of the brake plate 1 through the storage ring 63, and after flowing, it will flow out through the gap between the brake plate 1 and the wheel to dissipate the heat energy generated by the brake.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A brake disc assembly for a small electric vehicle, comprising a brake plate (1), characterized in that: A positioning ring (2) is fixedly installed in the middle of the surface of the brake plate (1), and a plurality of through grooves are opened in the middle of the positioning ring (2). Limit rods (3) are fixedly installed at the four corners of the through grooves. The surface of the brake plate (1) is provided with a plurality of installation grooves equidistantly arranged in a circular array, and a buffer assembly (4) is fixedly installed in the installation groove. A mounting plate (5) is fixedly installed on the back of the brake plate (1), and an air guide assembly (6) is fixedly installed on the surface of the mounting plate (5).

2. The brake disc assembly of a small electric vehicle according to claim 1, characterized in that: The buffer assembly (4) comprises a limit tube (41) fixedly mounted inside the mounting groove, a damping rod (42) fixedly mounted inside the limit tube (41), a spring (43) sleeved on the surface of the damping rod (42), a resistance block (44) fixedly mounted on one end of the damping rod (42), and a surface of the resistance block (44) in contact with the wheel.

3. The brake disc assembly of a small electric vehicle according to claim 1, characterized in that: The air guide assembly (6) comprises a sealing ring (61) fixedly mounted on the surface of a mounting plate (5), air guide pipes (62) fixedly mounted at four corners inside the sealing ring (61), a storage ring (63) fixedly mounted at one end of the air guide pipe (62), and a surface of the storage ring (63) connected to the back of the brake plate (1).

4. The brake disc assembly of a small electric vehicle according to claim 3, characterized in that: Positioning grooves are provided at the four corners of the surface of the storage ring (63). The size of the positioning grooves matches the size of the air guide pipe (62). The air guide pipe (62) passes through the storage ring (63).

5. The brake disc assembly of a small electric vehicle according to claim 2, characterized in that: A wear-resistant plate is fixedly mounted on one end of the abutment block (44); the size of the wear-resistant plate matches the size of one end of the abutment block (44); and the wear-resistant plate contacts the surface of the wheel.

6. The brake disc assembly of a small electric vehicle according to claim 3, characterized in that: The air duct (62) is provided with a mounting groove inside, and a filter screen is embedded inside the mounting groove. The size of the filter screen fits the inner wall of the air duct (62).

7. The brake disc assembly of a small electric vehicle according to claim 3, characterized in that: The surface of the sealing ring (61) is connected to the back of the brake plate (1), and a rubber ring is provided at the connection between the sealing ring (61) and the brake plate (1).

Citation Information

Patent Citations

  • Brake disc structure for electric vehicle

    CN217481809U