Device for installing submersible water impeller under non-stop production condition of sewage plant
By installing guide rods and sliding seats at the bottom of the sewage plant pool, combined with the design of the coupling seat, the production interruption problem caused by the emptying of the pool body is solved by installing the submersible thrustator, and the installation is achieved without shutdown, improving production efficiency and environmental safety.
Patent Information
- Application Number
- CN202421465753.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The installation of the submersible thrust requires the emptying of the pool body, resulting in production interruption.
A device including a guide rod fixed vertically to the bottom of the pool body, a mounting shell slidingly connected to the guide rod, and a coupling seat fixed to the bottom of the guide rod is designed. The sliding seat is slidably installed by the guide rod to realize the stable installation and adjustment of the submersible thrustator.
The adjustment and installation of the pusher is realized while the pool body is not shut down and the pool is not clear, avoiding production interruptions and reducing environmental pollution and economic losses.
Smart Images

Figure CN222616437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of submersible flow-pushing device installation, in particular to a device for installing a submersible flow-pushing device without stopping production in a sewage treatment plant. Background Art
[0002] As the main sewage treatment equipment, water flow generators are widely used in sewage treatment plants. Submersible flow generators are usually fixed to the bottom of the pool using a base. The traditional submersible flow generator base is fixed to the bottom of the pool through a hinge pin structure and expansion method at the bottom of the guide rod. In actual use, the water corrosion and long-term vibration in the oxidation ditch can easily damage the fixed structure, affecting the normal use of the submersible flow generator.
[0003] In addition, the submersible flow propeller is usually fixed to the base by welding. The maintenance and replacement of the submersible flow propeller requires stopping production, cleaning the pool, and emptying the oxidation ditch of tens of thousands of tons of sewage sludge before it can be implemented. Stopping production may cause sewage overflow from the off-site pipe network, causing serious environmental pollution incidents and the risk of environmental protection penalties; after the installation is completed, a long period of process debugging is required, facing the severe situation of water quality not meeting the standards due to abnormal process operation, and there are also large economic losses caused by the suspension of production. Summary of the invention
[0004] The technical problem to be solved by the utility model is that the installation of the submersible flow propeller requires emptying the pool body, resulting in production interruption.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a device for installing a submersible flow promoter in a sewage treatment plant without stopping production, comprising a guide rod vertically fixed to the bottom of a pool body, a mounting shell slidably connected to the guide rod, and a coupling seat fixed to the bottom of the guide rod, the flow promoter is fixedly arranged in the mounting shell, a coupling structure adapted to the coupling seat is arranged at the bottom of the mounting shell, a traction wheel is arranged on the top of the mounting shell, a winch device is arranged above the pool body, and the pull rope of the winch device passes through the traction wheel and is fixedly connected to the top of the pool body.
[0006] Preferably, one end of the mounting shell is fixedly connected to a connecting block, and is fixedly connected to a sliding seat of a triangular frame structure through the connecting block. Rollers are rotatably arranged on the inner side of the sliding seat, and the rollers are distributed at both ends of the sliding seat. The cross-section of the guide rod is rectangular, and the guide rod is located between the two rollers at both ends of the sliding seat, and the relative outer side walls of the guide rod are respectively in contact with the two rollers.
[0007] Preferably, at least two rollers are disposed at one end of the sliding seat, and the rollers are arranged in a vertical direction.
[0008] Preferably, the top and bottom of the sliding seat are fixedly connected with scraping blocks, the scraping blocks are sleeved on the guide rod, and a sharp end is provided at one end of the scraping block away from the sliding seat, and the inner wall of the scraping block is in contact with the outer wall of the guide rod.
[0009] Preferably, both sides of the top of the coupling seat are provided with limit blocks, and when the bottom of the mounting shell contacts the top of the coupling seat, the limit blocks contact the side walls of the mounting shell.
[0010] Preferably, the coupling structure comprises a limiting bolt vertically fixedly arranged at the bottom of the mounting shell, and the coupling seat is provided with a through hole for inserting the limiting bolt.
[0011] Preferably, a reinforcing frame with a tripod structure is vertically fixed on the guide rod, and the bottom of the coupling seat is fixedly connected to the top of the reinforcing frame.
[0012] Preferably, the bottom end of the guide rod is horizontally fixedly connected to a base, a connecting rod is horizontally fixedly provided on the top of the pool body, and the top end of the guide rod is fixedly connected to the movable end of the connecting rod.
[0013] The utility model provides a device for installing a submersible flow-maker in a sewage treatment plant without stopping production. A guide rod is installed at the bottom of a pool body, a sliding seat is slidably installed through the guide rod, and a coupling seat is arranged at the bottom of the guide rod to enhance the stability of the flow-maker, thereby realizing adjustment of the flow-maker without stopping the pool body and cleaning the pool. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0015] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.
[0016] Figure 2 It is an enlarged view of the bracket in the embodiment of the utility model.
[0017] In the figure: 1, tank body; 2, guide rod; 3, base; 4, connecting rod; 5, coupling seat; 6, mounting shell; 7, sliding seat; 8, traction wheel; 9, pull rope; 10, fixed pulley; 11, fixed head; 12, connecting block; 13, limit block; 14, flow pusher; 15, reinforcement frame; 16, scraper block; 17, limit bolt; 18, roller. DETAILED DESCRIPTION
[0018] like Figure 1 and Figure 2As shown; the utility model provides a device for installing a submersible flow promoter in a sewage treatment plant without stopping production, comprising a guide rod 2 vertically fixed to the bottom of a tank body 1, a mounting shell 6 slidably connected to the guide rod 2 and a coupling seat 5 fixed to the bottom of the guide rod 2, a flow promoter 14 is fixedly arranged in the mounting shell 6, a coupling structure adapted to the coupling seat 5 is arranged at the bottom of the mounting shell 6, a traction wheel 8 is arranged on the top of the mounting shell 6, a winch device is arranged above the tank body 1, and a pull rope 9 of the winch device passes through the traction wheel 8 and is fixedly connected to the top of the tank body 1.
[0019] The guide rod 2 is fixedly installed vertically at the bottom of the tank body 1, and the coupling seat 5 is fixedly installed at the bottom of the guide rod 2, the flow pusher 14 is installed in the installation shell 6, and the movable end of the pull rope 9 is fixedly connected to the fixed head 11 at the top of the tank body 1. When the flow pusher 14 is lowered, the pull rope 9 is unwound by controlling the hoisting device, and the flow pusher 14 slides downward along the guide rod 2 under its own weight until the bottom of the installation shell 6 contacts the coupling seat 5, and the coupling structure is coupled with the coupling seat 5 to limit the shaking of the installation shell 6. When the flow pusher 14 needs to be lifted, the hoisting device is controlled to reel in, and the hoisting device reels in the pull rope 9 through the fixed pulley 10 and the traction wheel 8, and the installation shell 6 is pulled vertically upward along the guide rod 2 until the installation shell 6 drives the flow pusher 14 to move to the top of the guide rod 2.
[0020] like Figure 1 and Figure 2 As shown, in order to realize the smooth sliding of the mounting shell 6, one end of the mounting shell 6 is fixedly connected with a connecting block 12, and the sliding seat 7 of the triangular frame structure is fixedly connected through the connecting block 12, and a roller 18 is rotatably arranged inside the sliding seat 7, and the rollers 18 are distributed at both ends of the sliding seat 7. The cross-section of the guide rod 2 is rectangular, and the guide rod 2 is located between the two rollers 18 at both ends of the sliding seat 7, and the opposite outer side walls of the guide rod 2 are in contact with the two rollers 18 respectively.
[0021] Three rollers 18 are installed on the sliding seat 7, two rollers 18 are located on the right side of the guide rod 2, and one roller 18 is located on the left side of the guide rod 2, so that the sliding seat 7 is clamped on the guide rod 2, and the sliding friction between the sliding seat 7 and the guide rod 2 is converted into rolling friction through the rotation of the rollers 18, thereby realizing smooth sliding of the sliding seat 7.
[0022] like Figure 2 As shown. At least two rollers 18 are arranged at one end of the sliding seat 7, and the rollers 18 are arranged in a vertical direction. The two rollers 18 on the right are vertically distributed, and the guide rod 2 is stably clamped by the three rollers 18.
[0023] like Figure 2As shown. The top and bottom of the sliding seat 7 are fixedly connected with a scraper 16, which is sleeved on the guide rod 2. The end of the scraper 16 away from the sliding seat 7 is provided with a sharp end, and the inner wall of the scraper 16 is in contact with the outer wall of the guide rod 2. In the process of controlling the lifting of the mounting shell 6, the scraper 16 is driven to move, and the scraper 16 cleans the surface of the guide rod 2 during the movement, thereby ensuring the stability of the movement of the sliding seat 7.
[0024] like Figure 1 and Figure 2 As shown. Limit blocks 13 are provided on both sides of the top of the coupling seat 5. When the bottom of the mounting shell 6 contacts the top of the coupling seat 5, the limit blocks 13 contact the side walls of the mounting shell 6. When the mounting shell 6 moves down to contact the coupling seat 5, the side walls of the mounting shell 6 contact the limit blocks 13. The limit blocks 13 are used to reduce the shaking of the mounting shell 6. A cushion layer is provided on the inner side of the limit blocks 13 for buffering.
[0025] like Figure 2 The coupling structure includes a limiting bolt 17 vertically fixedly arranged at the bottom of the mounting shell 6, and the coupling seat 5 is provided with a through hole for inserting the limiting bolt 17. The limiting bolt 17 passes through the coupling seat 5 to further limit the mounting shell 6.
[0026] like Figure 1 As shown, in order to improve the stability of the coupling seat 5 supporting the mounting shell 6, a reinforcing frame 15 of a tripod structure is vertically fixed on the guide rod 2, and the bottom of the coupling seat 5 is fixedly connected to the top of the reinforcing frame 15.
[0027] like Figure 1 As shown, in order to improve the stability of the guide rod 2. The bottom end of the guide rod 2 is horizontally fixedly connected with a base 3, and the top of the pool body 1 is horizontally fixedly provided with a connecting rod 4, and the top of the guide rod 2 is fixedly connected to the movable end of the connecting rod 4. The bottom end of the guide rod 2 is vertically welded with an inlay plate, and the base 3 adopts a cement base, and the inlay plate is located in the base 3; the base 3 is placed at the bottom of the pool body 1, and is not fixedly connected to the bottom of the pool body 1. In the later stage, when the structure is damaged, the guide rod 2 together with the base 3 can be taken out from the pool body 1 for replacement.
Claims
1. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production, characterized in that: The invention comprises a guide rod (2) vertically fixed to the bottom of a tank body (1), a mounting shell (6) slidably connected to the guide rod (2), and a coupling seat (5) fixed to the bottom of the guide rod (2); a flow pusher (14) is fixedly arranged in the mounting shell (6); a coupling structure adapted to the coupling seat (5) is arranged at the bottom of the mounting shell (6); a traction wheel (8) is arranged at the top of the mounting shell (6); a hoisting device is arranged above the tank body (1); a pull rope (9) of the hoisting device passes through the traction wheel (8) and is fixedly connected to the top of the tank body (1).
2. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 1, characterized in that: One end of the mounting shell (6) is fixedly connected to a connecting block (12), and is fixedly connected to a sliding seat (7) of a triangular frame structure via the connecting block (12); a roller (18) is rotatably arranged inside the sliding seat (7); the rollers (18) are distributed at both ends of the sliding seat (7); the cross-section of the guide rod (2) is rectangular; the guide rod (2) is located between the two rollers (18) at the two ends of the sliding seat (7), and the opposite outer side walls of the guide rod (2) are in contact with the two rollers (18) respectively.
3. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 2, characterized in that: No less than two rollers (18) are arranged at one end of the sliding seat (7), and the rollers (18) are arranged in a vertical direction.
4. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 2, characterized in that: The top and bottom of the sliding seat (7) are fixedly connected with a scraper block (16), the scraper block (16) is sleeved on the guide rod (2), and the end of the scraper block (16) away from the sliding seat (7) is provided with a sharp end, and the inner wall of the scraper block (16) is in contact with the outer wall of the guide rod (2).
5. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 1, characterized in that: Limit blocks (13) are provided on both sides of the top of the coupling seat (5), and when the bottom of the mounting shell (6) contacts the top of the coupling seat (5), the limit blocks (13) contact the side walls of the mounting shell (6).
6. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 1, characterized in that: The coupling structure comprises a limiting bolt (17) vertically fixedly arranged at the bottom of the mounting shell (6), and the coupling seat (5) is provided with a through hole for the limiting bolt (17) to be inserted.
7. A device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 1, characterized in that: A reinforcing frame (15) with a tripod structure is vertically fixedly arranged on the guide rod (2), and the bottom of the coupling seat (5) is fixedly connected to the top of the reinforcing frame (15).
8. The device for installing a submersible flow propeller in a sewage treatment plant without stopping production as claimed in claim 1, characterized in that: The bottom end of the guide rod (2) is horizontally fixedly connected to a base (3), the top of the pool body (1) is horizontally fixedly provided with a connecting rod (4), and the top end of the guide rod (2) is fixedly connected to the movable end of the connecting rod (4).