Furnace bottom water seal device
By designing water level identification components and filter components in the boiler bottom water sealing device, the problems of difficult monitoring of water level in the water seal tank and difficult filtering of impurities are solved, real-time monitoring and alarm functions are realized, and sealing and convenience of use are improved.
Patent Information
- Application Number
- CN202420955472.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing boiler bottom water sealing device gradually evaporates the water sealing tank under high temperature environment, and water needs to be continuously replenished, but the water level cannot be observed in real time, resulting in a reduction in sealing and the gas inside the furnace being dispersed.
A furnace bottom water sealing device is designed, including a water level identification assembly and a filter assembly. The water level identification component uses the combination of floating plates and benchmarks to display the water level height in the water seal tank in real time, and triggers the switch alarm when the water level is low. The filter assembly passes through the design of the filter mesh and the moving block to prevent impurities in the water from entering the fixed box, making it easier to clean and replace the filter mesh.
Real-time monitoring and alarm of the water level of the water seal tank is realized, ensuring timely water replenishment, improving the sealing and convenience of use of the furnace bottom, and effectively preventing impurities from entering through the filter assembly.
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Figure CN222617569U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of boilers, and in particular relates to a furnace bottom water seal device. Background Art
[0002] Industrial furnaces are thermal equipment that heat materials or workpieces in industrial production by using the heat from the combustion of solid, liquid or gaseous fuels or the conversion of electrical energy. Water seals are a common sealing method used in some industrial furnaces to seal the gap between the movable furnace bottom and the fixed furnace bottom to isolate the furnace space from the outside space and prevent the high-temperature gas in the furnace from overflowing.
[0003] After checking, the public (announcement) number: CN210291924U discloses a boiler furnace bottom water seal structure. This technology discloses "including a water seal plate and a water seal groove; the water seal plate is arranged on the lower surface of the water-cooled wall of the furnace bottom and extends vertically downward; the water seal groove is arranged below the water seal plate, and the water seal plate is inserted into the water seal groove; it also includes an anti-collision ash-blocking net component, the anti-collision ash-blocking net component is arranged on the lower surface of the water-cooled wall of the furnace bottom and is located on the inner side of the water seal plate, and has the following technical effects: no matter the furnace expands or contracts, the anti-collision ash-blocking net component is always in contact with the wall of the water seal groove located in the furnace, and the fallen ash and large pieces of coke slag cannot enter the water seal groove, and the barrier effect is good. ";
[0004] When the above design is in use, the anti-collision ash blocking net can effectively block the ash slag. However, due to the high temperature of the boiler, the water in the water seal tank is gradually evaporated, and water needs to be continuously replenished, otherwise it will affect the sealing of the furnace bottom, causing the gas in the furnace to escape. The above device is not convenient for real-time observation of the water level in the water seal tank, and cannot timely alarm and replenish water when the water level is low, which is not convenient for use;
[0005] In order to solve the above problems, a furnace bottom water seal device is proposed in the present application. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the utility model provides a furnace bottom water seal device, which has the characteristics of being able to observe the water seal groove in real time and giving an alarm in time when the water level is set, and having high practicality.
[0007] To achieve the above object, the utility model provides the following technical solutions: a furnace bottom water seal device, comprising a water seal groove and a water seal plate, wherein a water level marking component is installed inside the water seal groove;
[0008] The water level marking assembly includes a fixed box installed inside the water seal groove, a benchmark inserted inside the fixed box, and a floating plate fixedly connected to the bottom end of the benchmark. An adjustment plate is provided on the surface of the benchmark, a partition is fixedly connected inside the fixed box, and a trigger switch is symmetrically fixedly connected to the surface of the partition.
[0009] As a preferred furnace bottom water sealing device of the utility model, a movable groove is provided on a side of the partition close to the mark rod, and a sliding groove is provided on a side of the fixed box close to the adjustment plate.
[0010] As a preferred embodiment of the furnace bottom water seal device of the utility model, the surface of the benchmark is marked with scale marks, and mounting seats are fixed at the four corners of the fixing box.
[0011] As a preferred furnace bottom water seal device of the utility model, a gear is rotatably connected inside the adjustment plate through a rotating shaft, a tooth plate is embedded on the surface of the benchmark rod on one side close to the gear, and the gear and the tooth plate are meshingly connected.
[0012] As a preferred furnace bottom water seal device of the utility model, a worm wheel is fixedly connected to one side of the gear, a worm is meshingly connected to the surface of the worm wheel, and one end of the worm passes through the interior of the adjustment plate and is fixedly connected to a handle arranged on the surface of the adjustment plate.
[0013] As a preferred furnace bottom water seal device of the utility model, a filter assembly is arranged on the surface of the fixed box, and the filter assembly includes a fixed frame plate installed at the bottom end of the fixed box and a filter net fixedly connected to the fixed frame plate, and an installation groove is opened on one side of the fixed box close to the fixed frame plate.
[0014] As a preferred furnace bottom water seal device of the utility model, a moving block with a T-shaped structure is symmetrically arranged on one side of the fixed box close to the filter screen, a spring is sleeved on the surface of the moving block, an insertion groove with a T-shaped structure is opened on one side of the fixed box close to the moving block, the top end of the moving block is rotatably connected to the limiting block, and a card slot is opened on one side of the fixed frame plate close to the limiting block.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting a water level marking component, the float plate can drive the benchmark to move, so that the water level inside the water seal groove can be observed in real time through the mark on the benchmark, and the trigger switch can be squeezed by the adjustment plate to alarm in time when the water level is low, and the alarm preset water level can be adjusted by rotating the surface of the worm. At the same time, a filter component is set, and the filter net can block impurities and dust in the water from entering the fixed box through the filter net, and the filter net can be installed or disassembled by pulling and rotating the limit block, so that the filter net is easy to clean and replace. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a cross-sectional view of the fixing box in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the worm and gear in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the filter screen and the moving block in the utility model.
[0021] In the figure:
[0022] 1. Water seal groove; 2. Water seal plate;
[0023] 3. Water level marking assembly; 31. Fixed box; 32. Marking rod; 33. Adjustment plate; 34. Slide; 35. Trigger switch; 36. Partition plate; 37. Floating plate; 38. Tooth plate; 39. Worm; 310. Worm wheel; 311. Gear;
[0024] 4. Filter assembly; 41. Filter screen; 42. Card slot; 43. Limit block; 44. Fixed frame plate; 45. Spring; 46. Moving block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example 1
[0027] like Figure 1 As shown:
[0028] A furnace bottom water seal device comprises a water seal groove 1 and a water seal plate 2.
[0029] In this embodiment: the existing disclosure (announcement) number: CN210291924U discloses a boiler bottom water seal structure; in order to solve the technical problems existing in this prior art, such as the above background technology disclosed that "the anti-collision ash blocking net is used to better block the ash, but due to the high temperature of the boiler, the water in the water seal groove 1 is gradually evaporated, and water needs to be continuously replenished, otherwise it will affect the sealing of the furnace bottom and cause the gas in the furnace to escape. The above device is not convenient for real-time observation of the water level height in the water seal groove 1, and cannot timely alarm and replenish water when the water level is low, which is not convenient for use". In terms of combined use, this problem is obviously a real problem that exists and is difficult to solve. In view of this, in order to solve this technical problem, a water level identification component 3 and a filter component 4 are added to the application document.
[0030] More specifically:
[0031] like Figure 1-Figure 4 As shown:
[0032] In combination with the above content, the water level marking assembly 3 includes a fixed box 31 installed inside the water seal groove 1, a benchmark 32 inserted inside the fixed box 31, and a floating plate 37 fixedly connected to the bottom end of the benchmark 32. An adjustment plate 33 is provided on the surface of the benchmark 32, a partition 36 is fixedly connected inside the fixed box 31, and a trigger switch 35 is symmetrically fixedly connected to the surface of the partition 36.
[0033] In this embodiment: when the device is in use, the fixing box 31 is first installed inside the water seal groove 1 through the mounting seat. When the water level inside the water seal groove 1 changes, the floating plate 37 is driven by the buoyancy of the water inside the water seal groove 1 to move the benchmark 32, so that the height of the water level inside the water seal groove 1 can be observed in real time through the mark on the benchmark 32. When the water level inside the water seal groove 1 is too low, the benchmark 32 can drive the adjustment plate 33 to move and squeeze the trigger switch 35 to trigger it, and the staff can be reminded to replenish water in time through the trigger switch 35.
[0034] It should be noted that a battery module is provided inside the trigger switch 35 to provide power for the operation of the trigger switch 35 . The trigger switch 35 is connected to an alarm so that the alarm can be controlled by the trigger switch 35 .
[0035] Going further:
[0036] like Figure 1-Figure 4 As shown:
[0037] In order to facilitate the adjustment of the preset alarm water level, in an optional embodiment: a movable groove is opened on the side of the partition 36 close to the benchmark 32, and a slide groove 34 is opened on the side of the fixed box 31 close to the adjustment plate 33; the surface of the benchmark 32 is marked with scale marks, and mounting seats are fixed at the four corners of the fixed box 31; the inside of the adjustment plate 33 is rotatably connected to a gear 311 through a rotating shaft, and a toothed plate 38 is inlaid on the side of the surface of the benchmark 32 close to the gear 311, and the gear 311 and the toothed plate 38 are meshingly connected; a worm wheel 310 is fixedly connected to one side of the gear 311, and a worm 39 is meshingly connected to the surface of the worm wheel 310, and one end of the worm 39 passes through the inside of the adjustment plate 33 and is fixedly connected to a handle set on the surface of the adjustment plate 33.
[0038] In this embodiment: when the alarm water level needs to be adjusted, the worm gear 310 can be driven to move by rotating the worm 39, and then the worm gear 310 will drive the gear 311 to roll on the surface of the tooth plate 38, and then can drive the adjustment plate 33 to move on the surface of the benchmark 32, adjust the height of the adjustment plate 33, change the trigger water level height of the adjustment plate 33 squeezing the trigger switch 35, and realize the adjustment of the alarm water level. The worm 39 and the worm gear 310 are self-locking to prevent the adjustment plate 33 from being driven by gravity to move the gear 311 on the surface of the tooth plate 38, thereby improving the stability of the adjustment of the adjustment plate 33.
[0039] It should be noted that when the mark rod 32 moves, it can drive the adjustment plate 33 to slide inside the slide groove 34, thereby increasing the stability of the movement of the mark rod 32.
[0040] More specifically:
[0041] like Figure 1-Figure 4 As shown:
[0042] In combination with the above content, a filter assembly 4 is provided on the surface of the fixed box 31, and the filter assembly 4 includes a fixed frame plate 44 installed at the bottom end of the fixed box 31 and a filter screen 41 fixedly connected to the fixed frame plate 44. A mounting groove is provided on the side of the fixed box 31 close to the fixed frame plate 44; a moving block 46 with a T-shaped structure is symmetrically provided on the side of the fixed box 31 close to the filter screen 41, a spring 45 is sleeved on the surface of the moving block 46, and a T-shaped insertion groove is provided on the side of the fixed box 31 close to the moving block 46, the top of the moving block 46 is rotatably connected to the limiting block 43, and a card slot 42 is provided on the side of the fixed frame plate 44 close to the limiting block 43.
[0043] In this embodiment: when the device is in use, the filter screen 41 can filter the water entering the fixed box 31, and the limit on the fixed frame plate 44 can be released by pulling the two sets of limit blocks 43 and rotating the limit blocks 43 to align with the card slots 42, and the filter screen 41 can be removed by pulling the fixed frame plate 44, and the fixed frame plate 44 is aligned with the installation slot, and the fixed frame plate 44 is pushed to slide into the interior of the fixed box 31, and then the limit block 43 is pulled to move upward, and the spring 45 is driven to contract by the moving block 46, and then the limit block 43 is flipped ninety degrees, and the limit block 43 will be limited to the fixed frame plate 44 by the elastic force of the spring 45, and the installation of the fixed frame plate 44 is completed, and the operation is simple and convenient.
[0044] Working principle: When the device is in use, firstly, the fixing box 31 is installed inside the water seal groove 1 through the mounting seat. When the water level inside the water seal groove 1 changes, the floating plate 37 is driven by the buoyancy of the water inside the water seal groove 1 to move the benchmark 32, so that the height of the water level inside the water seal groove 1 can be observed in real time through the mark on the benchmark 32. When the water level inside the water seal groove 1 is too low, the benchmark 32 can drive the adjustment plate 33 to move and squeeze the trigger switch 35 to trigger, and the trigger switch 35 can be used to promptly remind the staff to replenish water; when the alarm water level needs to be adjusted, the worm gear 310 can be driven to move by rotating the worm 39, and then the worm gear 310 will drive the gear 311 to roll on the surface of the tooth plate 38, thereby driving the adjustment plate 33 to move on the surface of the benchmark 32, adjusting the height of the adjustment plate 33, and changing the trigger water level height of the adjustment plate 33 squeezing the trigger switch 35. The worm 39 and the worm gear 310 are self-locking, so that the adjusting plate 33 is prevented from being driven by gravity to drive the gear 311 to move on the surface of the toothed plate 38, thereby improving the stability of the adjustment of the adjusting plate 33. The filter screen 41 can filter the water entering the fixed box 31. By pulling the two sets of limit blocks 43 and rotating the limit blocks 43 to align with the card slots 42, the limit on the fixed frame plate 44 can be released, and the fixed frame plate 44 can be pulled to remove the filter screen 41. By aligning the fixed frame plate 44 with the installation slot and pushing the fixed frame plate 44 to slide into the interior of the fixed box 31, and then pulling the limit block 43 to move upward, the spring 45 is driven to contract by the moving block 46, and then the limit block 43 is flipped ninety degrees. The limit block 43 will be limited to the fixed frame plate 44 by the elastic force of the spring 45, and the installation of the fixed frame plate 44 is completed. The operation is simple and convenient.
[0045] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention to solve the problems raised in the above background technology.
Claims
1. A furnace bottom water seal device, comprising a water seal groove (1) and a water seal plate (2), characterized in that: A water level marking component (3) is installed inside the water seal groove (1); The water level marking assembly (3) comprises a fixing box (31) installed inside the water seal groove (1), a mark rod (32) inserted inside the fixing box (31), and a floating plate (37) fixedly connected to the bottom end of the mark rod (32); an adjusting plate (33) is arranged on the surface of the mark rod (32); a partition plate (36) is fixedly connected inside the fixing box (31); and a trigger switch (35) is symmetrically fixedly connected to the surface of the partition plate (36).
2. The furnace bottom water seal device according to claim 1, characterized in that: A movable groove is provided on a side of the partition plate (36) close to the marking rod (32), and a sliding groove (34) is provided on a side of the fixing box (31) close to the adjusting plate (33).
3. The furnace bottom water seal device according to claim 1, characterized in that: The surface of the pole (32) is marked with scale marks, and mounting seats are fixed at the four corners of the fixing box (31).
4. The furnace bottom water seal device according to claim 3, characterized in that: The adjusting plate (33) is rotatably connected to a gear (311) via a rotating shaft, and a toothed plate (38) is inlaid on a side of the surface of the marking rod (32) close to the gear (311), and the gear (311) and the toothed plate (38) are meshingly connected.
5. The furnace bottom water seal device according to claim 4, characterized in that: A worm wheel (310) is fixedly connected to one side of the gear (311), a worm (39) is meshingly connected to the surface of the worm wheel (310), and one end of the worm (39) passes through the interior of the adjustment plate (33) and is fixedly connected to a handle arranged on the surface of the adjustment plate (33).
6. The furnace bottom water seal device according to claim 1, characterized in that: A filter assembly (4) is arranged on the surface of the fixed box (31), and the filter assembly (4) comprises a fixed frame plate (44) mounted at the bottom end of the fixed box (31) and a filter screen (41) fixedly connected to the inside of the fixed frame plate (44); a mounting groove is provided on one side of the fixed box (31) close to the fixed frame plate (44).
7. The furnace bottom water seal device according to claim 6, characterized in that: A moving block (46) with a T-shaped structure is symmetrically arranged on one side of the fixed box (31) close to the filter screen (41); a spring (45) is sleeved on the surface of the moving block (46); an insertion groove with a T-shaped structure is provided on one side of the fixed box (31) close to the moving block (46); the top end of the moving block (46) is rotatably connected to a limit block (43); and a clamping groove (42) is provided on one side of the fixed frame plate (44) close to the limit block (43).
Citation Information
Patent Citations
Boiler bottom water seal structure
CN210291924U