Electrode structure of submerged arc furnace
By designing adjustment components and positioning components, the automatic adjustment and fixing of the electrode height of the mineral furnace is achieved, which solves the problems of low manual operation efficiency and safety hazards in the prior art, and improves the efficiency and safety of electrode height adjustment.
Patent Information
- Application Number
- CN202420935788.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing mine hot furnace electrode fixing scheme requires manual operation, which is inefficient and has safety risks.
A mineral heat furnace electrode structure is designed, including an adjustment component and a positioning component, which drives the lifting and lowering of the moving plate and the electrode body through the driving member, and uses the first motor and the threaded shaft to realize the linear movement of the positioning block, and automatically fixes the electrode height.
No manual positioning and fixing is required, which improves the efficiency and safety of electrode height adjustment and reduces the risk of manual operation.
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Abstract
Description
Technical Field
[0001] The present application relates to the field of submerged arc furnaces, and in particular to an electrode structure of a submerged arc furnace. Background Art
[0002] Submerged arc furnace is also called arc furnace or resistance furnace. It is mainly used for reducing smelting ore, carbonaceous reducing agent and solvent and other raw materials. It mainly produces ferrosilicon, ferromanganese, ferrochrome, ferrotungsten, silicon-manganese alloy and other ferroalloys. It is an important industrial raw material in the metallurgical industry and a metallurgical equipment for chemical raw materials such as calcium carbide. It is mainly composed of furnace shell, furnace cover, furnace lining, short net, water cooling system, smoke exhaust system, dust removal system, electrode shell, electrode pressing and lifting system, loading and unloading system, gripper, burn-through device, hydraulic system, submerged arc furnace transformer and various electrical equipment.
[0003] Announcement No. CN 216905362 U discloses a vertical lifting guide mechanism for an electrode of an electric arc furnace. When the electrode needs to be fixed at a certain height, the electrode body only needs to be driven to move in the vertical direction by a driving mechanism so that the electrode body moves along a guide column. When the electrode body moves to an applicable position, the staff only needs to pass the limit piece through the guide column and plug it into the guide block so that the electrode body is fixed at an applicable position, which is convenient for fixing the electrode body.
[0004] However, there are some defects in the above scheme: in the above scheme, the limiter needs to be manually inserted through the guide column and plugged into the guide block, and multiple components need to be manually fixed one by one, which not only wastes time and is inefficient, but also is dangerous to manually operate on the ore furnace. Utility Model Content
[0005] In order to make up for the above shortcomings, the present application provides an electrode structure of an electric arc furnace, aiming to improve the problems raised in the above background technology.
[0006] An embodiment of the present application provides an electrode structure of an electric arc furnace including an adjustment component and a positioning component.
[0007] The adjustment component includes a support frame, a movable plate, an electrode body and a driving member, the movable plate is slidably arranged in the support frame, the electrode body is installed at the bottom of the movable plate, and the driving member is arranged at the top of the support frame and connected to the movable plate.
[0008] The positioning assembly includes a first motor, a threaded shaft, a fixed cylinder, a positioning block and a distance measuring device. The first motor is installed on the top of the movable plate, the threaded shaft is installed on the output end of the first motor, the fixed cylinder is fixedly connected to the movable plate, one end of the positioning block slides through the fixed cylinder and the other end is threadedly sleeved on the surface of the threaded shaft, and the distance measuring device is arranged at the bottom of the support frame.
[0009] In a specific implementation manner, a guide slot is provided in the support frame, a guide slider is provided at the end of the movable plate, and the guide slider is slidably disposed in the guide slot.
[0010] In the above implementation process, a guide slider is set to slide in the guide slot to guide the movable plate to stably move up and down in the support frame.
[0011] In a specific embodiment, a guide wheel is provided at the end of the guide sliding block, and the guide wheel contacts the inner wall of the guide sliding groove.
[0012] In the above implementation process, by setting the guide wheel to contact the inner wall of the guide slot, it is helpful to support the movable plate to move stably in the guide slot, ensuring the stable rise or fall of the electrode body below.
[0013] In a specific embodiment, the driving member includes a winding roller, a traction rope and a second motor, the winding roller is installed on the top of the support frame, the second motor is installed on the top of the support frame and is transmission-connected to the winding roller, and the two ends of the traction rope are respectively connected to the winding roller and the movable plate.
[0014] In the above implementation process, by setting a winding roller, a traction rope and a second motor, the second motor can be started to drive the winding roller to rotate, and the winding roller reels or loosens the traction rope, thereby driving the lifting and lowering of the movable plate and the electrode body.
[0015] In a specific implementation, the distance measuring component includes a magnetostrictive displacement sensor and a magnetic slider, the magnetostrictive displacement sensor is fixedly connected to the support frame, and the magnetic slider is fixedly connected to the moving plate.
[0016] In the above implementation process, by setting a magnetostrictive displacement sensor and a magnetic slider, the lifting and lowering of the movable plate will drive the magnetic slider to move. The magnetostrictive displacement sensor can measure the moving distance of the magnetic slider and the movable plate, thereby determining the lifting and lowering adjustment distance.
[0017] In a specific embodiment, a rack is provided at the end of the positioning block, and the rack is meshed with the positioning tooth groove.
[0018] In the above implementation process, by setting the rack and the positioning tooth groove to mesh, the positioning block can be positioned and connected to the support frame, so as to locate the height of the movable plate, and the positioning accuracy is also relatively fine.
[0019] In a specific implementation manner, the positioning block and the fixing tube are both rectangular, and the positioning block and the inner wall of the fixing tube are clearance-matched.
[0020] In the above implementation process, by providing a rectangular positioning block and a fixed cylinder, the positioning block slides in the fixed cylinder to limit the rotation of the threaded transmission and guide its linear movement.
[0021] In a specific implementation manner, a protrusion is provided at the bottom of the support frame, and the protrusion is provided with a mounting hole.
[0022] In the above implementation process, by providing protrusions and opening mounting holes, the whole can be conveniently installed on the submerged arc furnace.
[0023] Beneficial effects: The present application provides an electrode structure for an electric arc furnace. By setting a support frame, a movable plate, an electrode body and a driving member, the driving member is used to drive the movable plate to move, thereby driving the electrode body to adjust its height. By setting a first motor, a threaded shaft, a fixed cylinder and a positioning block, the first motor is used to drive the threaded shaft to rotate, and the threaded shaft drives the positioning block to slide in the fixed cylinder through thread transmission, and then the end of the positioning block is clamped in the support frame, so that the movable plate and the electrode body are stably fixed after the height is adjusted, and no manual positioning and fixing is required, which greatly improves efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a structural schematic diagram of an electrode structure of a submerged arc furnace provided in an embodiment of the present application;
[0026] Figure 2 A schematic diagram of the structure of the regulating component provided in the embodiment of the present application;
[0027] Figure 3 A schematic diagram of the structure of a movable plate provided in an embodiment of the present application;
[0028] Figure 4 A schematic diagram of the positioning block structure provided in an embodiment of the present application.
[0029] In the figure: 100-adjusting component; 110-support frame; 111-positioning tooth groove; 112-guide slide groove; 120-movable plate; 121-guide slider; 123-guide wheel; 130-electrode body; 150-driving member; 151-winding roller; 152-traction rope; 153-second motor; 160-bump; 200-positioning component; 210-first motor; 220-threaded shaft; 230-fixed cylinder; 240-positioning block; 241-rack; 250-distance measuring member; 251-magnetostrictive displacement sensor; 252-magnetic slider. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0031] See also Figure 1-Figure 4 The present application provides an electrode structure of an electric arc furnace including an adjustment component 100 and a positioning component 200 .
[0032] See also Figure 1 , 2 and 3, the adjustment component 100 includes a support frame 110, a movable plate 120, an electrode body 130 and a driving member 150, the movable plate 120 is slidably arranged in the support frame 110, the electrode body 130 is installed at the bottom of the movable plate 120, and the driving member 150 is arranged at the top of the support frame 110 and connected to the movable plate 120.
[0033] Among them, a guide groove 112 is opened in the support frame 110, and a guide slider 121 is set at the end of the movable plate 120. The guide slider 121 is slidably set in the guide groove 112. By setting the guide slider 121 to slide in the guide groove 112, it is used to guide the movable plate 120 to move up and down stably in the support frame 110.
[0034] Specifically, a guide wheel 123 is provided at the end of the guide slider 121, and the guide wheel 123 contacts the inner wall of the guide groove 112. By setting the guide wheel 123 to contact the inner wall of the guide groove 112, it is beneficial to support the movable plate 120 to move stably in the guide groove 112, thereby ensuring the stable rise or fall of the electrode body 130 below.
[0035] In this embodiment, the driving member 150 includes a winding roller 151, a traction rope 152 and a second motor 153. The winding roller 151 is installed on the top of the support frame 110, and the second motor 153 is installed on the top of the support frame 110 and is transmission-connected to the winding roller 151. The two ends of the traction rope 152 are respectively connected to the winding roller 151 and the movable plate 120. By setting the winding roller 151, the traction rope 152 and the second motor 153, the second motor 153 can be started to drive the winding roller 151 to rotate, and the winding roller 151 can reel in or loosen the traction rope 152, thereby driving and controlling the lifting and lowering of the movable plate 120 and the electrode body 130.
[0036] In a specific implementation manner, a protrusion 160 is provided at the bottom of the support frame 110, and a mounting hole is provided in the protrusion 160. By providing the protrusion 160 and the mounting hole, the whole can be conveniently installed on the submerged arc furnace.
[0037] See also Figure 1 , 2 , 3 and 4, the positioning assembly 200 includes a first motor 210, a threaded shaft 220, a fixed cylinder 230, a positioning block 240 and a distance measuring piece 250, the first motor 210 is installed on the top of the movable plate 120, the threaded shaft 220 is installed on the output end of the first motor 210, the fixed cylinder 230 is fixedly connected to the movable plate 120, one end of the positioning block 240 slides through the fixed cylinder 230 and the other end is threadedly sleeved on the surface of the threaded shaft 220, and the distance measuring piece 250 is arranged at the bottom of the support frame 110.
[0038] Among them, the distance measuring component 250 includes a magnetostrictive displacement sensor 251 and a magnetic slider 252. The magnetostrictive displacement sensor 251 is fixedly connected to the support frame 110, and the magnetic slider 252 is fixedly connected to the movable plate 120. By setting the magnetostrictive displacement sensor 251 and the magnetic slider 252, the lifting and lowering of the movable plate 120 will drive the magnetic slider 252 to move. The magnetostrictive displacement sensor 251 can measure the moving distance of the magnetic slider 252 and the movable plate 120, thereby determining the lifting and lowering adjustment distance.
[0039] In a specific implementation, a rack 241 is provided at the end of the positioning block 240, and the rack 241 is meshed with the positioning tooth groove 111. By setting the rack 241 and the positioning tooth groove 111 to mesh with each other, the positioning block 240 can be positioned and connected to the support frame 110, thereby positioning the height of the movable plate 120, and the positioning accuracy is also relatively fine.
[0040] It should be noted that the positioning block 240 and the fixed cylinder 230 are both rectangular, and the inner wall clearance of the positioning block 240 and the fixed cylinder 230 is matched. By setting the rectangular positioning block 240 and the fixed cylinder 230, the positioning block 240 slides in the fixed cylinder 230, limiting the rotation of the threaded transmission and guiding its linear movement.
[0041] The working principle of the electrode structure of the ore-heating furnace is as follows: during use, the second motor 153 is started to drive the winding roller 151 to rotate, and the winding roller 151 winds or loosens the traction rope 152, thereby driving the lifting and lowering height adjustment of the movable plate 120 and the electrode body 130, and the movable plate 120 drives the magnetic slider 252 to move, and then displays on the magnetostrictive displacement sensor 251, and the magnetostrictive displacement sensor 251 transmits specific data to the console to obtain a specific lifting and lowering adjustment distance, and then the first motor 210 is started to drive the threaded shaft 220 to rotate, and the threaded shaft 220 drives the positioning block 240 to move through the threaded transmission, and the positioning block 240 moves linearly along the fixed cylinder 230, and the rack 241 at the end of the positioning block 240 engages with the positioning tooth groove 111, so that the fixed cylinder 230, the movable plate 120 and the electrode body 130 are positioned and fixed, not only can the lifting and lowering adjustment distance be accurately obtained, but also the positioning and fixing can be performed immediately after adjustment, without manual positioning and fixing, thereby improving efficiency and safety.
[0042] It should be noted that the specific models and specifications of the electrode body 130, the second motor 153, the first motor 210 and the magnetostrictive displacement sensor 251 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0043] The power supply and principle of the electrode body 130 , the second motor 153 , the first motor 210 , and the magnetostrictive displacement sensor 251 are clear to those skilled in the art and will not be described in detail herein.
[0044] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A submerged arc furnace electrode structure, characterized in that: include An adjustment component (100), the adjustment component (100) comprising a support frame (110), a movable plate (120), an electrode body (130) and a driving member (150), the movable plate (120) being slidably disposed in the support frame (110), the electrode body (130) being mounted on the bottom of the movable plate (120), and the driving member (150) being disposed on the top of the support frame (110) and connected to the movable plate (120); A positioning assembly (200), the positioning assembly (200) comprising a first motor (210), a threaded shaft (220), a fixing cylinder (230), a positioning block (240) and a distance measuring component (250), wherein the first motor (210) is mounted on the top of the movable plate (120), the threaded shaft (220) is mounted on the output end of the first motor (210), the fixing cylinder (230) is fixedly connected to the movable plate (120), one end of the positioning block (240) slides through the fixing cylinder (230) and the other end is threadedly sleeved on the surface of the threaded shaft (220), and the distance measuring component (250) is arranged at the bottom of the support frame (110).
2. The electrode structure of a submerged arc furnace according to claim 1, characterized in that: A guide slot (112) is provided in the support frame (110), and a guide slider (121) is provided at the end of the movable plate (120), and the guide slider (121) is slidably disposed in the guide slot (112).
3. The electrode structure of a submerged arc furnace according to claim 2, characterized in that: A guide wheel (123) is provided at the end of the guide sliding block (121), and the guide wheel (123) contacts the inner wall of the guide sliding groove (112).
4. The electrode structure of a submerged arc furnace according to claim 1, characterized in that: The driving member (150) comprises a winding roller (151), a traction rope (152) and a second motor (153); the winding roller (151) is mounted on the top of the support frame (110); the second motor (153) is mounted on the top of the support frame (110) and is transmission-connected to the winding roller (151); and two ends of the traction rope (152) are respectively connected to the winding roller (151) and the movable plate (120).
5. The electrode structure of a submerged arc furnace according to claim 1, characterized in that: The distance measuring component (250) comprises a magnetostrictive displacement sensor (251) and a magnetic slider (252); the magnetostrictive displacement sensor (251) is fixedly connected to the support frame (110), and the magnetic slider (252) is fixedly connected to the moving plate (120).
6. The electrode structure of a submerged arc furnace according to claim 1, characterized in that: A rack (241) is provided at the end of the positioning block (240), a positioning tooth groove (111) is provided on the inner wall of the support frame (110), and the rack (241) is meshed with the positioning tooth groove (111).
7. The electrode structure of a submerged arc furnace according to claim 1, characterized in that: The positioning block (240) and the fixing tube (230) are both rectangular, and the positioning block (240) and the inner wall of the fixing tube (230) are clearance-matched.
8. The electrode structure of a submerged arc furnace according to claim 1, characterized in that: A protrusion (160) is provided at the bottom of the support frame (110), and a mounting hole is provided in the protrusion (160).
Citation Information
Patent Citations
Electrode vertical lifting guide mechanism of submerged arc furnace
CN216905362U