Material hardness detection device

By designing an extrusion detection protection mechanism in the material hardness detection device, the safety hazards of debris sputtering caused by the lack of protective structure in the existing devices are solved, and the protection of operators and material detection stability is improved.

CN222618430UActive Publication Date: 2025-03-14谭学政
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Patent Information

Application Number
CN202420669212.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-14
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing material hardness detection devices lack protective structures, which cause debris that may be sputtered when the material is broken under extrusion pressure to cause harm to personnel, posing a safety hazard.

Method used

A material hardness detection device is designed, using an extrusion detection protection mechanism, including a fixed disk, a fixed ring, a limit rod and a spring. The piston rod and a fixed disk are driven to move through the hydraulic cylinder. The pressure sensor on the fixed disk and the test pressure head are used to squeeze and detect the material. At the same time, the ring cover and ring sleeve are used to block debris sputtering, and a leakage port and a collection box are set up to collect debris uniformly.

Benefits of technology

It effectively blocks the debris sputtering during material breaking, protects the safety of the operator, and at the same time, the stability of the material during detection is improved through the compression of the fixing ring, and enhances the practicality of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material hardness detection, and discloses a material hardness detection device which comprises a bottom plate, a supporting column is fixedly installed at the top end of the bottom plate, a top plate is fixedly installed at the top end of the supporting column, a hydraulic cylinder is fixedly installed at the top end of the top plate, and a piston rod of the hydraulic cylinder movably penetrates through the top plate. An extrusion detection protection mechanism is arranged at the bottom end of a piston rod of the hydraulic cylinder; the extrusion detection protection mechanism comprises a fixing disc and a fixing ring, the fixing disc is fixedly installed at the bottom end of a piston rod of the hydraulic cylinder, a ring cover is fixedly installed at the bottom end of the fixing disc, and a ring sleeve is fixedly installed at the top end of the bottom plate. According to the material hardness detection device disclosed by the invention, chips which are possibly sputtered are blocked, a good protection effect on workers is achieved, a fixing ring can be used for pressing a material, the stability of the material during hardness detection is improved, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of material hardness detection, in particular to a material hardness detection device. Background Art

[0002] Hardness is the ability of a material to resist being pressed into or hit by a harder object. Hardness testing is one of the important indicators for testing material performance. In the process of material production and preparation, in order to ensure the quality of the material, it is usually necessary to use a testing device to test the hardness performance of the material.

[0003] The existing material hardness testing device does not have a protective structure. When the material cannot withstand the extrusion force and breaks, material debris will splash outward. The splashed debris may cause harm to personnel and cause safety accidents. For this reason, we propose a material hardness testing device. Utility Model Content

[0004] The purpose of the utility model is to provide a material hardness detection device to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material hardness detection device, comprising a bottom plate, a support column is fixedly installed on the top of the bottom plate, a top plate is fixedly installed on the top of the support column, a hydraulic cylinder is fixedly installed on the top of the top plate, a piston rod of the hydraulic cylinder movably penetrates the top plate, and an extrusion detection protection mechanism is arranged at the bottom end of the piston rod of the hydraulic cylinder;

[0006] The extrusion detection protection mechanism includes a fixed plate and a fixed ring. The fixed plate is fixedly installed on the bottom end of the piston rod of the hydraulic cylinder. A ring cover is fixedly installed on the bottom end of the fixed plate. A ring sleeve is fixedly installed on the top end of the bottom plate. A pressure sensor is fixedly installed on the bottom end of the fixed plate. A test pressure head is fixedly installed on the bottom end of the pressure sensor. A limit rod is fixedly installed on the top end of the fixed ring. A rod hole is opened on the fixed plate. The limit rod movably passes through the fixed plate through the rod hole. A spring is surrounded by the outer wall of the limit rod. One end of the spring is fixedly installed on the top end of the fixed ring, and the other end of the spring is fixedly installed on the bottom end of the fixed plate.

[0007] Preferably, the number of the limiting rods and the rod holes are four, and the limiting rods are adapted to the rod holes. By providing the limiting rods, the fixing ring and the spring can be limited, thereby improving the stability of the fixing ring when in use and the stability of the spring when compressed.

[0008] Preferably, a workbench is provided inside the ring sleeve, and the workbench is fixedly installed on the top of the base plate.

[0009] Preferably, a limiting block is fixedly installed on the top of the workbench near the four sides, and an anti-slip pad is fixedly installed on the top of the workbench.

[0010] Preferably, a leak is provided between the workbench and the ring sleeve, the leak is opened on the bottom plate, and a collection box is provided below the leak.

[0011] Preferably, a supporting leg is fixedly installed at the bottom end of the base plate, and the number of the supporting legs and the supporting pillars is four. By providing the supporting legs, the device as a whole can be supported.

[0012] The utility model provides a material hardness detection device. The material hardness detection device has the following

[0013] Beneficial effects:

[0014] (1) The material hardness testing device is provided with an extrusion testing protection mechanism, which can block the debris that may be splashed when the material cannot withstand the extrusion force and breaks, thereby providing good protection for the staff, and can enable the fixing ring to press the material tightly, thereby improving the stability of the material during hardness testing, and is highly practical;

[0015] (2) The material hardness testing device is provided with a leakage trough and a collection box so that the debris that may be splashed when the material is broken can fall into the collection box through the leakage trough and be collected uniformly, thereby reducing the difficulty of subsequent cleaning by personnel. By providing an anti-slip pad and a limit block, the friction between the material and the workbench can be increased, and the limit block can limit the material, thereby further improving the stability of the material on the workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a front sectional structural schematic diagram of the utility model;

[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0019] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of part B in the middle.

[0020] In the figure: 1, bottom plate; 2, top plate; 3, hydraulic cylinder; 4, extrusion detection protection mechanism; 5, workbench; 6, collection box; 7, anti-slip mat; 8, limit block; 9, leak; 10, support leg; 11, pillar; 401, fixed plate; 402, ring cover; 403, ring sleeve; 404, pressure sensor; 405, test pressure head; 406, fixing ring; 407, limit rod; 408, spring; 409, rod hole. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0022] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Embodiment 1:

[0025] The material hardness detection device provided by the utility model is preferably implemented as follows Figures 1 to 4 As shown: a material hardness testing device, comprising a bottom plate 1, a support 11 is fixedly installed on the top of the bottom plate 1, a top plate 2 is fixedly installed on the top of the support 11, a hydraulic cylinder 3 is fixedly installed on the top of the top plate 2, a piston rod of the hydraulic cylinder 3 movably penetrates the top plate 2, and an extrusion detection protection mechanism 4 is arranged at the bottom end of the piston rod of the hydraulic cylinder 3;

[0026] The extrusion detection protection mechanism 4 includes a fixed plate 401 and a fixed ring 406. The fixed plate 401 is fixedly installed on the bottom end of the piston rod of the hydraulic cylinder 3. A ring cover 402 is fixedly installed on the bottom end of the fixed plate 401. A ring sleeve 403 is fixedly installed on the top of the bottom plate 1. A pressure sensor 404 is fixedly installed on the bottom end of the fixed plate 401. A test pressure head 405 is fixedly installed on the bottom end of the pressure sensor 404. A limit rod 407 is fixedly installed on the top of the fixed ring 406. A rod hole 409 is opened on the fixed plate 401. The limit rod 407 movably passes through the fixed plate 401 through the rod hole 409. A spring 408 is surrounded by the outer wall of the limit rod 407. One end of the spring 408 is fixedly installed on the top end of the fixed ring 406, and the other end of the spring 408 is fixedly installed on the bottom end of the fixed plate 401.

[0027] Specifically, the above technical solution is as follows: the hydraulic cylinder 3 is started, and the hydraulic cylinder 3 drives the fixed plate 401 to move downward. The fixed plate 401 drives the test pressure head 405 to move downward through the pressure sensor 404. The fixed plate 401 also drives the ring cover 402 to move downward, so that the ring cover 402 is inserted into the ring sleeve 403. The fixed plate 401 also drives the fixed ring 406 to move downward through the limit rod 407 and the spring 408, so that the fixed ring 406 contacts the surface of the material. The fixed ring 406 will press the material under the reaction force of the spring 408, and the test pressure head 405 will squeeze the material to detect the hardness of the material. Through the ring cover 402 and the ring sleeve 403 in the mechanism, when the material cannot withstand the squeezing force and is broken, the debris that may be splashed can be blocked, which plays a good protective role for the staff, and the fixed ring 406 can be pressed against the material to improve the stability of the material during hardness testing, which is highly practical.

[0028] Furthermore, the number of the limiting rods 407 and the rod holes 409 are both four, and the limiting rods 407 and the rod holes 409 are adapted to each other;

[0029] Among them, by providing a limiting rod 407, the fixing ring 406 and the spring 408 can be limited, thereby improving the stability of the fixing ring 406 and the spring 408 when compressed during use.

[0030] Furthermore, a workbench 5 is provided inside the ring sleeve 403 , and the workbench 5 is fixedly installed on the top of the base plate 1 .

[0031] Furthermore, a support leg 10 is fixedly mounted at the bottom end of the base plate 1, and the number of the support leg 10 and the number of the support pillar 11 are both four;

[0032] Among them, by providing the supporting legs 10, the whole device can be supported.

[0033] Embodiment 2:

[0034] Based on the first embodiment, the material hardness detection device provided by the present invention is preferably implemented as follows: Figures 1 to 4 As shown: a limit block 8 is fixedly installed on the top of the workbench 5 near the four sides, an anti-slip pad 7 is fixedly installed on the top of the workbench 5, a leak 9 is set between the workbench 5 and the ring sleeve 403, the leak 9 is opened on the bottom plate 1, and a collection box 6 is set below the leak 9.

[0035] Specifically, the above technical solution is to set a leakage groove and a collection box 6 so that the debris that may be splashed when the material is crushed can fall into the collection box 6 through the leakage groove and be collected uniformly, thereby reducing the difficulty of subsequent cleaning by personnel. By setting an anti-slip pad 7 and a limit block 8, the friction between the material and the workbench 5 can be increased, and the limit block 8 can limit the material, thereby further improving the stability of the material on the workbench 5.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A material hardness detection device, comprising a base plate (1), characterized in that: A support (11) is fixedly mounted on the top of the bottom plate (1), a top plate (2) is fixedly mounted on the top of the support (11), a hydraulic cylinder (3) is fixedly mounted on the top of the top plate (2), a piston rod of the hydraulic cylinder (3) movably penetrates the top plate (2), and an extrusion detection protection mechanism (4) is provided at the bottom end of the piston rod of the hydraulic cylinder (3); The extrusion detection protection mechanism (4) comprises a fixed plate (401) and a fixed ring (406); the fixed plate (401) is fixedly mounted on the bottom end of the piston rod of the hydraulic cylinder (3); a ring cover (402) is fixedly mounted on the bottom end of the fixed plate (401); a ring sleeve (403) is fixedly mounted on the top end of the bottom plate (1); a pressure sensor (404) is fixedly mounted on the bottom end of the fixed plate (401); and a test pressure head (404) is fixedly mounted on the bottom end of the pressure sensor (404). 05), a limiting rod (407) is fixedly installed on the top of the fixing ring (406), a rod hole (409) is opened on the fixing plate (401), the limiting rod (407) movably passes through the fixing plate (401) through the rod hole (409), and a spring (408) is surrounded by the outer wall of the limiting rod (407), one end of the spring (408) is fixedly installed on the top of the fixing ring (406), and the other end of the spring (408) is fixedly installed on the bottom of the fixing plate (401).

2. A material hardness detection device according to claim 1, characterized in that: The number of the limiting rods (407) and the number of the rod holes (409) are both four, and the limiting rods (407) and the rod holes (409) are adapted to each other.

3. A material hardness detection device according to claim 1, characterized in that: A workbench (5) is provided inside the ring sleeve (403), and the workbench (5) is fixedly mounted on the top of the base plate (1).

4. A material hardness detection device according to claim 3, characterized in that: A limit block (8) is fixedly installed on the top of the workbench (5) near the four sides, and an anti-slip pad (7) is fixedly installed on the top of the workbench (5).

5. A material hardness detection device according to claim 3, characterized in that: A leaking port (9) is provided between the workbench (5) and the ring sleeve (403); the leaking port (9) is opened on the bottom plate (1); and a collecting box (6) is provided below the leaking port (9).

6. A material hardness detection device according to claim 1, characterized in that: A supporting leg (10) is fixedly mounted on the bottom end of the base plate (1), and the number of the supporting leg (10) and the number of the supporting legs (11) are both four.