Rotating disc type phase light detection equipment
By designing a rotary-type phase light detection device, using a phase light imaging module and a multi-axis linkage detection mechanism, the problem of insufficient efficiency and accuracy of existing glass detection equipment is solved, and the rapid, comprehensive and accurate detection of glass products is achieved.
Patent Information
- Application Number
- CN202420650502.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Existing glass cover detection equipment relies on naked eye detection, has low stability and efficiency, and cannot fully and accurately detect various defects of transparent glass.
A rotary-type phase light detection device is designed, using a phase light imaging module and a multi-axis linkage detection mechanism to realize rapid photo detection of glass products, which is suitable for the coverage of 2D flexible glass products.
It improves the comprehensive accuracy and efficiency of inspection, realizes simultaneous inspection of workstations, improves the degree of automation and inspection accuracy, and ensures the inspection quality of glass products.
Smart Images

Figure CN222618526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass product visual detection, in particular to a turntable type phase light detection device. Background Art
[0002] Glass cover plates are increasingly used in the field of intelligent electronic displays, and product quality is becoming more and more important in manufacturing. Therefore, defect detection of glass cover plates is an essential part of the manufacturing process.
[0003] At present, for transparent glass inspection, this highly repetitive and intelligent work is still generally completed by the naked eye. However, in the actual inspection process, workers cannot use the naked eye to perform it continuously and stably, so the stability and reliability of the inspection are poor and the work efficiency is low. In addition, it is particularly important that transparent glass has the characteristics of transparency and high reflectivity. Even with the help of conventional traditional visual inspection methods, it is still impossible to achieve comprehensive, accurate and detailed inspection of various types of defects in the product. The incomplete inspection and low inspection efficiency are technical problems of existing glass defect inspection equipment. Therefore, it is urgently needed to develop an efficient inspection equipment for glass cover plates to meet the rapid development of the glass industry and the 3C electronics industry. Utility Model Content
[0004] The purpose of the utility model is to provide a turntable type phase light detection device to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a turntable phase light detection device, including a detection housing, a FFU clean unit is movably installed in the middle of the top of the detection housing, and also includes:
[0006] A turntable assembly, the turntable assembly is movably mounted in the middle of the bottom end of the inner cavity of the detection housing, the turntable assembly includes a DD motor support plate, and the DD motor support plate is movably mounted in the middle of the inner cavity of the detection housing;
[0007] Two detection components, the two detection components are movably mounted on the front side and the rear side of the bottom end of the inner cavity of the detection housing, and the two detection components are located on the front side and the rear side of the turntable component, and the detection component includes a fixed bottom plate, and the fixed bottom plate is movably mounted on one side of the bottom end of the inner cavity of the detection housing;
[0008] A flip assembly, the flip assembly is movably mounted on the right side of the bottom end of the inner cavity of the detection housing, and the flip assembly is located on the right side of the turntable assembly, the flip assembly includes a mounting base plate, and the mounting base plate is movably mounted on the right side of the bottom end of the inner cavity of the detection housing;
[0009] A robot loading and unloading assembly is movably mounted on the left side of the bottom end of the inner cavity of the detection housing, and the robot loading and unloading assembly is located on the left side of the turntable assembly. The robot loading and unloading assembly includes a robot mounting base plate, and the robot mounting base plate is movably mounted on the left side of the bottom end of the inner cavity of the detection housing.
[0010] Furthermore, the turntable assembly also includes a DD motor mounting plate, an induction assembly, an induction sheet, a DD motor, a turntable plate and a turntable fixture. The DD motor mounting plate is fixedly mounted on the top of the DD motor support plate, the induction assembly is fixedly mounted on one side of the DD motor mounting plate, the DD motor is fixedly mounted in the middle of the top of the DD motor mounting plate, the turntable plate is fixedly mounted on the top of the output end of the DD motor, the induction sheet is fixedly mounted on one side of the bottom end of the turntable plate, and the four turntable fixtures are movably mounted around the top of the turntable plate.
[0011] Furthermore, the turntable jig includes a rodless cylinder, a buffer mounting block, a linear guide rail, a guide rail mounting plate, an adjusting screw, a hydraulic buffer, a jig adsorption plate, a threaded straight-through joint and a plug. Four jig base plates are fixedly mounted around the top of the turntable plate. The rodless cylinder is fixedly mounted on one side of the top of the jig base plate. The buffer mounting block is fixedly mounted on the middle of one side of the top of the jig base plate. The adjusting screw is rotatably mounted on one side of the buffer mounting block. The hydraulic buffer is fixedly mounted on one side of the buffer mounting block. The guide rail mounting plate is fixedly mounted on one side of the top of the jig base plate. The linear guide rail is fixedly mounted on the top of the guide rail mounting plate. The jig adsorption plate is slidably mounted on the top of the linear guide rail, and a sliding block is installed on one side of the bottom end of the jig adsorption plate, and the sliding block is fixedly connected to the output end of the rodless cylinder. Several of the threaded straight-through joints are rotatably mounted on one side of the jig adsorption plate. Several of the plugs are fixedly mounted on one side of the jig adsorption plate. Several adsorption holes are opened around the top of the jig adsorption plate.
[0012] Furthermore, the detection component also includes a phase light imaging module, a fixed support plate, a linear module mounting plate, a servo linear module, a module connecting plate, a connecting reinforcement plate and an adsorption plate, wherein the fixed support plate is fixedly installed on the top of the fixed base plate, the phase light imaging module is fixedly installed on the top of the fixed support plate, the linear module mounting plate is fixedly installed between two fixed support plates, the servo linear module is fixedly installed on one side of the linear module mounting plate, the module connecting plate is fixedly installed on the output end of the servo linear module, the adsorption plates on the front and rear sides are fixedly installed on the top of the module connecting plate, and the connecting reinforcement plate is fixedly installed between the module connecting plate and the adsorption plate.
[0013] Furthermore, the flipping assembly also includes an installation vertical plate, a vertical plate reinforcement plate, a servo lifting module, a rotating platform mounting plate, a servo motor and a hollow rotating platform. The installation vertical plate is fixedly installed on the top of the installation base plate, the vertical plate reinforcement plate is fixedly installed between the installation base plate and the installation vertical plate, the servo lifting module is fixedly installed on one side of the installation vertical plate, the rotating platform mounting plate is fixedly installed on the output end of the servo lifting module, the servo motor is fixedly installed on one side of the rotating platform mounting plate, the hollow rotating platform is fixedly installed on one side of the rotating platform mounting plate, the adsorption plate on the right side is fixedly installed on one side of the rotating output shaft of the hollow rotating platform, and the output shaft of the servo motor is fixedly connected to the rotating output shaft of the hollow rotating platform.
[0014] Furthermore, the robot loading and unloading assembly also includes a four-axis robot, a robot mounting plate, a robot mounting plate, a vacuum pressure gauge, a pressure gauge mounting plate, a robot connecting block, a clamping block, a vacuum filter, a cylinder mounting plate, a speed regulating valve, a lifting cylinder, a suction cup connecting block, an L-shaped joint, a vacuum suction cup, a suction cup mounting strip, an adjustment plate, a butterfly screw, a glass sensor and a sensor mounting plate. The robot mounting plate is fixedly installed in the middle of the top of the robot mounting base plate, the robot mounting plate is fixedly installed on the top of the robot mounting plate, the four-axis robot is fixedly installed on the top of the robot mounting plate, a fixing column is fixedly installed on the bottom end of one side of the four-axis robot, the clamping block is fixedly installed on the bottom end of the fixing column, the robot connecting block is fixedly installed on the bottom end of the clamping block, the cylinder mounting plate is fixedly installed on the bottom end of the robot connecting block, and several vacuum filters are fixedly installed on the cylinder On both sides of the top of the mounting plate, the pressure gauge mounting plate is fixedly mounted on one end of the rear side of the cylinder mounting plate, the vacuum pressure gauge is fixedly mounted on one side of the pressure gauge mounting plate, several of the lifting cylinders are fixedly mounted on both sides of the bottom of the cylinder mounting plate, several of the speed regulating valves are fixedly mounted inside the lifting cylinder, the suction cup connecting block is fixedly mounted on the top of the output end of the lifting cylinder, the adjusting plate is fixedly mounted on the bottom of the suction cup connecting block, several of the suction cup mounting strips are fixedly mounted around the bottom of the adjusting plate, the butterfly screws are fixedly mounted on the suction cup mounting strip and the top of the adjusting plate, several of the vacuum suction cups are fixedly mounted around the bottom of the suction cup mounting strip, several of the L-shaped joints are fixedly mounted around the top of the suction cup mounting strip, the sensor mounting plate is fixedly mounted on one side of the suction cup connecting block, the glass sensor is fixedly mounted on one side of the sensor mounting plate, and the product is adsorbed on the bottom of the vacuum suction cup.
[0015] Furthermore, a feed section line body is fixedly installed on the left side of the bottom end of the inner cavity of the detection housing, an OK discharge line body is fixedly installed on one side of the feed section line body, and an NG discharge line body is fixedly installed on the OK discharge line body.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The utility model adopts phase light imaging module detection, and the detection is comprehensive and accurate; the mechanism design is ingenious, and the multi-axis linkage detection mechanism cooperates, which can realize rapid photography of defects in glass products, and is fully adapted to the coverage of 2D flexible glass products, so that the detection efficiency is greatly improved, and simultaneous detection of workstations is realized to improve work efficiency. The workstations are designed in a turntable style, the overall structure is compact, and the layout is reasonable. In the process of appearance inspection of workpieces, no manual operation is required, which improves the degree of automation and detection accuracy, and ensures the quality of workpiece inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1 Provide an overall structural schematic diagram for an embodiment of the utility model;
[0020] Figure 2 Provides an overall front view structural schematic diagram for an embodiment of the utility model;
[0021] Figure 3 A schematic diagram of the structure after removing the detection housing is provided for the embodiment of the utility model;
[0022] Figure 4 A schematic diagram of a top view of the structure after the detection housing is removed is provided for an embodiment of the utility model;
[0023] Figure 5 A schematic diagram of the structure of a turntable assembly is provided for an embodiment of the utility model;
[0024] Figure 6 A schematic diagram of the front view structure of a turntable assembly is provided for an embodiment of the utility model;
[0025] Figure 7 A schematic diagram of a turntable fixture structure is provided for an embodiment of the utility model;
[0026] Figure 8 Provide a schematic diagram of the structure of the detection component for the embodiment of the utility model;
[0027] Fig. 9 A schematic diagram of the front view structure of the detection component is provided for an embodiment of the utility model;
[0028] Fig.10 A schematic diagram of the structure of a flip assembly is provided for an embodiment of the utility model;
[0029] Fig.11A schematic diagram of the structure of a robot loading and unloading assembly is provided for an embodiment of the utility model;
[0030] Fig.12 Provided for the utility model embodiment Fig.11 Schematic diagram of the enlarged structure at point A in the middle.
[0031] Description of reference numerals:
[0032] 1. Detection housing; 2. FFU clean unit; 3. Turntable assembly; 3-1. DD motor support plate; 3-2. DD motor mounting plate; 3-3. Induction assembly; 3-4. Induction sheet; 3-5. DD motor; 3-6. Turntable plate; 3-7. Turntable fixture; 3-7-1. Fixture bottom plate; 3-7-2. Rodless cylinder; 3-7-3. Buffer mounting block; 3-7-4. Linear guide rail; 3-7-5. Guide rail mounting plate; 3-7-6. Adjustment Screws; 3-7-7, hydraulic buffer; 3-7-8, fixture adsorption plate; 3-7-9, threaded straight joint; 3-7-10, plug; 4, detection component; 4-1, phase light imaging module; 4-2, fixed base plate; 4-3, fixed support plate; 4-4, linear module mounting plate; 4-5, servo linear module; 4-6, module connection plate; 4-7, connection reinforcement plate; 4-8, adsorption plate; 5, flip component; 5-1, installation base plate; 5- 2. Install the vertical plate; 5-3. Vertical plate reinforcement plate; 5-4. Servo lifting module; 5-5. Rotating platform installation plate; 5-6. Servo motor; 5-7. Hollow rotating platform; 6. Robot loading and unloading components; 6-1. Four-axis robot; 6-2. Robot installation base plate; 6-3. Robot installation vertical plate; 6-4. Robot installation plate; 6-5. Vacuum pressure gauge; 6-6. Pressure gauge installation plate; 6-7. Robot connection block; 6-8. Pressing block; 6 -9, vacuum filter; 6-10, cylinder mounting plate; 6-11, speed control valve; 6-12, lifting cylinder; 6-13, suction cup connecting block; 6-14, L-shaped joint; 6-15, vacuum suction cup; 6-16, suction cup mounting strip; 6-17, adjustment plate; 6-18, butterfly screw; 6-19, glass sensor; 6-20, sensor mounting plate; 7, feeding section line; 8, OK discharging line; 9, NG discharging line; 10, glass products. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] See also Figure 1-12 A turntable phase light detection device includes a detection housing 1, a FFU clean unit 2 is movably installed in the middle of the top of the detection housing 1, and also includes:
[0037] The turntable assembly 3 is movably mounted in the middle of the bottom end of the inner cavity of the detection housing 1. The turntable assembly 3 includes a DD motor support plate 3-1, and the DD motor support plate 3-1 is movably mounted in the middle of the inner cavity of the detection housing 1;
[0038] Two detection components 4, the two detection components 4 are movably mounted on the front side and the rear side of the bottom end of the inner cavity of the detection housing 1, and the two detection components 4 are located on the front side and the rear side of the turntable component 3, and the detection component 4 includes a fixed bottom plate 4-2, and the fixed bottom plate 4-2 is movably mounted on one side of the bottom end of the inner cavity of the detection housing 1;
[0039] The flip assembly 5 is movably mounted on the right side of the bottom end of the inner cavity of the detection housing 1, and the flip assembly 5 is located on the right side of the turntable assembly 3. The flip assembly 5 includes a mounting base plate 5-1, and the mounting base plate 5-1 is movably mounted on the right side of the bottom end of the inner cavity of the detection housing 1;
[0040] The robot loading and unloading assembly 6 is movably mounted on the left side of the bottom end of the inner cavity of the detection housing 1, and the robot loading and unloading assembly 6 is located on the left side of the turntable assembly 3. The robot loading and unloading assembly 6 includes a robot mounting base plate 6-2, and the robot mounting base plate 6-2 is movably mounted on the left side of the bottom end of the inner cavity of the detection housing 1.
[0041] The turntable assembly 3 also includes a DD motor mounting plate 3-2, a sensing assembly 3-3, a sensing sheet 3-4, a DD motor 3-5, a turntable plate 3-6 and a turntable fixture 3-7. The DD motor mounting plate 3-2 is fixedly mounted on the top of the DD motor support plate 3-1, the sensing assembly 3-3 is fixedly mounted on one side of the DD motor mounting plate 3-2, the DD motor 3-5 is fixedly mounted in the middle of the top of the DD motor mounting plate 3-2, the turntable plate 3-6 is fixedly mounted on the top of the output end of the DD motor 3-5, the sensing sheet 3-4 is fixedly mounted on one side of the bottom end of the turntable plate 3-6, and four turntable fixtures 3-7 are movably mounted around the top of the turntable plate 3-6;
[0042] The turntable fixture 3-7 includes a rodless cylinder 3-7-2, a buffer mounting block 3-7-3, a linear guide 3-7-4, a guide mounting plate 3-7-5, an adjusting screw 3-7-6, a hydraulic buffer 3-7-7, a fixture adsorption plate 3-7-8, a threaded straight-through joint 3-7-9 and a plug 3-7-10. Four fixture base plates 3-7-1 are fixedly mounted around the top of the turntable plate 3-6, the rodless cylinder 3-7-2 is fixedly mounted on one side of the top of the fixture base plate 3-7-1, the buffer mounting block 3-7-3 is fixedly mounted on the middle of one side of the top of the fixture base plate 3-7-1, the adjusting screw 3-7-6 is rotatably mounted on one side of the buffer mounting block 3-7-3, and the hydraulic buffer 3-7-7 is fixed. Installed on one side of the buffer mounting block 3-7-3, the guide rail mounting plate 3-7-5 is fixedly installed on one side of the top of the fixture base plate 3-7-1, the linear guide 3-7-4 is fixedly installed on the top of the guide rail mounting plate 3-7-5, the fixture adsorption plate 3-7-8 is slidably installed on the top of the linear guide 3-7-4, and a sliding block is installed on one side of the bottom of the fixture adsorption plate 3-7-8, and the sliding block is fixedly connected to the output end of the rodless cylinder 3-7-2, a number of threaded straight-through joints 3-7-9 are rotatably installed on one side of the fixture adsorption plate 3-7-8, a number of plugs 3-7-10 are fixedly installed on one side of the fixture adsorption plate 3-7-8, and a number of adsorption holes are opened around the top of the fixture adsorption plate 3-7-8;
[0043] The detection component 4 also includes a phase light imaging module 4-1, a fixed support plate 4-3, a linear module mounting plate 4-4, a servo linear module 4-5, a module connecting plate 4-6, a connecting reinforcement plate 4-7 and an adsorption plate 4-8. The fixed support plate 4-3 is fixedly mounted on the top of the fixed base plate 4-2, the phase light imaging module 4-1 is fixedly mounted on the top of the fixed support plate 4-3, the linear module mounting plate 4-4 is fixedly mounted between the two fixed support plates 4-3, the servo linear module 4-5 is fixedly mounted on one side of the linear module mounting plate 4-4, the module connecting plate 4-6 is fixedly mounted on the output end of the servo linear module 4-5, the front and rear adsorption plates 4-8 are fixedly mounted on the top of the module connecting plate 4-6, and the connecting reinforcement plate 4-7 is fixedly mounted between the module connecting plate 4-6 and the adsorption plate 4-8;
[0044] The flip assembly 5 also includes an installation vertical plate 5-2, a vertical plate reinforcement plate 5-3, a servo lifting module 5-4, a rotating platform mounting plate 5-5, a servo motor 5-6 and a hollow rotating platform 5-7. The installation vertical plate 5-2 is fixedly installed on the top of the installation base plate 5-1, the vertical plate reinforcement plate 5-3 is fixedly installed between the installation base plate 5-1 and the installation vertical plate 5-2, the servo lifting module 5-4 is fixedly installed on one side of the installation vertical plate 5-2, the rotating platform mounting plate 5-5 is fixedly installed on the output end of the servo lifting module 5-4, the servo motor 5-6 is fixedly installed on one side of the rotating platform mounting plate 5-5, the hollow rotating platform 5-7 is fixedly installed on one side of the rotating platform mounting plate 5-5, the right adsorption plate 4-8 is fixedly installed on one side of the rotating output shaft of the hollow rotating platform 5-7, and the output shaft of the servo motor 5-6 is fixedly connected to the rotating output shaft of the hollow rotating platform 5-7;
[0045] The robot loading and unloading assembly 6 also includes a four-axis robot 6-1, a robot mounting plate 6-3, a robot mounting plate 6-4, a vacuum pressure gauge 6-5, a pressure gauge mounting plate 6-6, a robot connecting block 6-7, a clamping block 6-8, a vacuum filter 6-9, a cylinder mounting plate 6-10, a speed regulating valve 6-11, a lifting cylinder 6-12, a suction cup connecting block 6-13, an L-shaped joint 6-14, a vacuum suction cup 6-15, a suction cup mounting strip 6-16, an adjustment plate 6-17, a butterfly screw 6-18, a glass sensor 6-19 and a sensor mounting plate 6-2 0, the robot mounting plate 6-3 is fixedly installed in the middle of the top of the robot mounting base plate 6-2, the robot mounting plate 6-4 is fixedly installed on the top of the robot mounting plate 6-3, the four-axis robot 6-1 is fixedly installed on the top of the robot mounting plate 6-4, a fixed column is fixedly installed at the bottom of one side of the four-axis robot 6-1, a clamping block 6-8 is fixedly installed at the bottom of the fixed column, a robot connecting block 6-7 is fixedly installed at the bottom of the clamping block 6-8, a cylinder mounting plate 6-10 is fixedly installed at the bottom of the robot connecting block 6-7, and several vacuum filters 6-9 are fixedly installed at On both sides of the top of the cylinder mounting plate 6-10, the pressure gauge mounting plate 6-6 is fixedly mounted on one end of the rear side of the cylinder mounting plate 6-10, the vacuum pressure gauge 6-5 is fixedly mounted on one side of the pressure gauge mounting plate 6-6, several lifting cylinders 6-12 are fixedly mounted on both sides of the bottom of the cylinder mounting plate 6-10, several speed regulating valves 6-11 are fixedly mounted inside the lifting cylinder 6-12, the suction cup connection block 6-13 is fixedly mounted on the top of the output end of the lifting cylinder 6-12, the adjustment plate 6-17 is fixedly mounted on the bottom of the suction cup connection block 6-13, and several suction cup mounting strips 6-13 are fixedly mounted on the bottom of the suction cup connection block 6-13. -16 is fixedly mounted around the bottom of the adjustment plate 6-17, the butterfly screw 6-18 is fixedly mounted on the suction cup mounting strip 6-16 and the top of the adjustment plate 6-17, a plurality of vacuum suction cups 6-15 are fixedly mounted around the bottom of the suction cup mounting strip 6-16, a plurality of L-shaped joints 6-14 are fixedly mounted around the top of the suction cup mounting strip 6-16, the sensor mounting plate 6-20 is fixedly mounted on one side of the suction cup connecting block 6-13, the glass sensor 6-19 is fixedly mounted on one side of the sensor mounting plate 6-20, and the bottom of the vacuum suction cup 6-15 is adsorbed with the glass product 10;
[0046] A feed section line body 7 is fixedly installed on the left side of the bottom end of the inner cavity of the detection housing 1, an OK discharge line body 8 is fixedly installed on one side of the feed section line body 7, and an NG discharge line body 9 is fixedly installed on the OK discharge line body 8.
[0047] Working principle: When using, the following steps are included:
[0048] S1, the glass product 10 to be tested flows into the feeding section line 7 and enters the A position;
[0049] S2, one vacuum suction cup 6-15 of the four-axis robot 6-1 sucks the glass product 10 to be inspected from position A and moves it to position B (i.e., the loading and unloading station of the turntable), and another vacuum suction cup 6-15 of the four-axis robot 6-1 sucks the inspected glass product 10 from position B on the turntable plate 3-6, and then places the glass product 10 to be inspected on the fixture adsorption plate 3-7-8 at the upper material position of the turntable plate 3-6;
[0050] S3, turntable plate 3-6 rotates counterclockwise at intervals, with a total of 4 stations including loading / unloading station, front detection station, flipping station, and back detection station. The front and back detection adopts phase light imaging module 4-1 for detection;
[0051] S4, front inspection station, take a photo of the glass product 10 on the fixture adsorption plate 3-7-8 on the turntable fixture 3-7 for inspection once, at this time inspect the hollow area on the front side (i.e. the unobstructed area near the bottom of the glass product 10), then the servo linear module 4-5 on the inspection component 4 drives the adsorption plate 4-8 thereon to move closer and pass through the hollow area, and gently contact and adsorb the glass product 10 to rise to a certain height, at the same time, the rodless cylinder 3-7-2 on the turntable fixture 3-7 moves to retract the adsorption plate 4-8 thereon for avoidance, and the servo linear module 4-5 on the inspection component 4 descends into the camera field of view, and takes a photo for inspection (inspecting the remaining area on the front side), after taking the photo, the servo linear module 4-5 rises again, the turntable fixture 3-7 extends out of the adsorption plate 4-8, and the servo linear module 4-5 descends to hand over the glass product 10 back to the turntable fixture 3-7;
[0052] S5, flip the workstation again to exchange the front and back sides of the glass product 10 on the turntable fixture 3-7;
[0053] S6, a back side inspection station, in which the inspection method is the same as that of the front side inspection station, and a comprehensive inspection is performed on the back side of the glass product 10;
[0054] S7, unloading is carried out at the loading / unloading station, and OK products are placed on the OK unloading line 8 at position C, and NG products are placed on the NG unloading line 9 at position D.
[0055] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A turntable type phase light detection device, comprising a detection housing (1), wherein a FFU clean unit (2) is movably mounted in the middle of the top of the detection housing (1), characterized in that: A turntable assembly (3), the turntable assembly (3) being movably mounted in the middle of the bottom end of the inner cavity of the detection housing (1), the turntable assembly (3) comprising a DD motor support plate (3-1), the DD motor support plate (3-1) being movably mounted in the middle of the inner cavity of the detection housing (1); Two detection components (4), the two detection components (4) are movably mounted on the front side and the rear side of the bottom end of the inner cavity of the detection housing (1), and the two detection components (4) are located on the front side and the rear side of the turntable component (3), the detection component (4) comprises a fixed bottom plate (4-2), and the fixed bottom plate (4-2) is movably mounted on one side of the bottom end of the inner cavity of the detection housing (1); A flip assembly (5), the flip assembly (5) being movably mounted on the right side of the bottom end of the inner cavity of the detection housing (1), and the flip assembly (5) being located on the right side of the turntable assembly (3), the flip assembly (5) comprising a mounting base plate (5-1), the mounting base plate (5-1) being movably mounted on the right side of the bottom end of the inner cavity of the detection housing (1); A robot loading and unloading assembly (6), wherein the robot loading and unloading assembly (6) is movably mounted on the left side of the bottom end of the inner cavity of the detection housing (1), and the robot loading and unloading assembly (6) is located on the left side of the turntable assembly (3), and the robot loading and unloading assembly (6) comprises a robot mounting base plate (6-2), and the robot mounting base plate (6-2) is movably mounted on the left side of the bottom end of the inner cavity of the detection housing (1).
2. A rotating disk type phase light detection device according to claim 1, characterized in that: The turntable assembly (3) also includes a DD motor mounting plate (3-2), an induction assembly (3-3), an induction sheet (3-4), a DD motor (3-5), a turntable plate (3-6) and a turntable fixture (3-7), wherein the DD motor mounting plate (3-2) is fixedly mounted on the top of the DD motor support plate (3-1), the induction assembly (3-3) is fixedly mounted on one side of the DD motor mounting plate (3-2), the DD motor (3-5) is fixedly mounted on the middle of the top of the DD motor mounting plate (3-2), the turntable plate (3-6) is fixedly mounted on the top of the output end of the DD motor (3-5), the induction sheet (3-4) is fixedly mounted on one side of the bottom of the turntable plate (3-6), and four turntable fixtures (3-7) are movably mounted around the top of the turntable plate (3-6).
3. A rotating disk type phase light detection device according to claim 2, characterized in that: The turntable fixture (3-7) comprises a rodless cylinder (3-7-2), a buffer mounting block (3-7-3), a linear guide rail (3-7-4), a guide rail mounting plate (3-7-5), an adjusting screw (3-7-6), a hydraulic buffer (3-7-7), a fixture adsorption plate (3-7-8), a threaded straight-through joint (3-7-9) and a plug (3-7-10), four fixture base plates (3-7-1) are fixedly mounted around the top of the turntable plate (3-6), the rodless cylinder (3-7-2) is fixedly mounted on one side of the top of the fixture base plate (3-7-1), the buffer mounting block (3-7-3) is fixedly mounted on the middle part of one side of the top of the fixture base plate (3-7-1), the adjusting screw (3-7-6) is rotatably mounted on one side of the buffer mounting block (3-7-3), and the hydraulic buffer (3-7- 7) is fixedly mounted on one side of the buffer mounting block (3-7-3), the guide rail mounting plate (3-7-5) is fixedly mounted on one side of the top of the fixture base plate (3-7-1), the linear guide rail (3-7-4) is fixedly mounted on the top of the guide rail mounting plate (3-7-5), the fixture adsorption plate (3-7-8) is slidably mounted on the top of the linear guide rail (3-7-4), and a sliding block is installed on one side of the bottom of the fixture adsorption plate (3-7-8), and the sliding block is fixedly connected to the output end of the rodless cylinder (3-7-2), a plurality of the threaded straight-through joints (3-7-9) are rotatably mounted on one side of the fixture adsorption plate (3-7-8), a plurality of the plugs (3-7-10) are fixedly mounted on one side of the fixture adsorption plate (3-7-8), and a plurality of adsorption holes are opened around the top of the fixture adsorption plate (3-7-8).
4. The rotating disk type phase light detection device according to claim 1, characterized in that: The detection assembly (4) further comprises a phase light imaging module (4-1), a fixed support plate (4-3), a linear module mounting plate (4-4), a servo linear module (4-5), a module connecting plate (4-6), a connecting reinforcing plate (4-7) and an adsorption plate (4-8), wherein the fixed support plate (4-3) is fixedly mounted on the top of the fixed base plate (4-2), the phase light imaging module (4-1) is fixedly mounted on the top of the fixed support plate (4-3), the linear module mounting plate (4-4) is fixedly mounted between the two fixed support plates (4-3), the servo linear module (4-5) is fixedly mounted on one side of the linear module mounting plate (4-4), the module connecting plate (4-6) is fixedly mounted on the output end of the servo linear module (4-5), the front and rear adsorption plates (4-8) are fixedly mounted on the top of the module connecting plate (4-6), and the connecting reinforcing plate (4-7) is fixedly mounted between the module connecting plate (4-6) and the adsorption plate (4-8).
5. The rotating disk type phase light detection device according to claim 4, characterized in that: The flip assembly (5) further comprises a mounting plate (5-2), a plate reinforcement plate (5-3), a servo lifting module (5-4), a rotating platform mounting plate (5-5), a servo motor (5-6) and a hollow rotating platform (5-7); the mounting plate (5-2) is fixedly mounted on the top of the mounting base plate (5-1); the plate reinforcement plate (5-3) is fixedly mounted between the mounting base plate (5-1) and the mounting plate (5-2); and the servo lifting module (5-4) is fixedly mounted on one side of the mounting plate (5-2). The rotating platform mounting plate (5-5) is fixedly mounted on the output end of the servo lifting module (5-4), the servo motor (5-6) is fixedly mounted on one side of the rotating platform mounting plate (5-5), the hollow rotating platform (5-7) is fixedly mounted on one side of the rotating platform mounting plate (5-5), the adsorption plate (4-8) on the right side is fixedly mounted on one side of the rotating output shaft of the hollow rotating platform (5-7), and the output shaft of the servo motor (5-6) is fixedly connected to the rotating output shaft of the hollow rotating platform (5-7).
6. The rotating disk type phase light detection device according to claim 1, characterized in that: The robot loading and unloading assembly (6) also includes a four-axis robot (6-1), a robot mounting plate (6-3), a robot mounting plate (6-4), a vacuum pressure gauge (6-5), a pressure gauge mounting plate (6-6), a robot connecting block (6-7), a pressing block (6-8), a vacuum filter (6-9), a cylinder mounting plate (6-10), a speed regulating valve (6-11), a lifting cylinder (6-12), a suction cup connecting block (6-13), an L-shaped joint (6-14), a vacuum suction cup (6-15), a suction cup mounting strip (6-16), an adjustment plate (6-17), a butterfly screw (6-18), a glass sensor (6-19) and a sensor mounting plate (6-2 0), the robot mounting plate (6-3) is fixedly mounted on the middle of the top of the robot mounting base plate (6-2), the robot mounting plate (6-4) is fixedly mounted on the top of the robot mounting plate (6-3), the four-axis robot (6-1) is fixedly mounted on the top of the robot mounting plate (6-4), a fixing column is fixedly mounted on the bottom of one side of the four-axis robot (6-1), the clamping block (6-8) is fixedly mounted on the bottom of the fixing column, the robot connecting block (6-7) is fixedly mounted on the bottom of the clamping block (6-8), the cylinder mounting plate (6-10) is fixedly mounted on the bottom of the robot connecting block (6-7), and a plurality of vacuum filters (6-9) are fixedly mounted On both sides of the top of the cylinder mounting plate (6-10), the pressure gauge mounting plate (6-6) is fixedly mounted on one end of the rear side of the cylinder mounting plate (6-10), the vacuum pressure gauge (6-5) is fixedly mounted on one side of the pressure gauge mounting plate (6-6), a plurality of lifting cylinders (6-12) are fixedly mounted on both sides of the bottom of the cylinder mounting plate (6-10), a plurality of speed regulating valves (6-11) are fixedly mounted inside the lifting cylinder (6-12), the suction cup connection block (6-13) is fixedly mounted on the top of the output end of the lifting cylinder (6-12), the adjustment plate (6-17) is fixedly mounted on the bottom of the suction cup connection block (6-13), and a plurality of suction cup mounting strips (6-11) are fixedly mounted on the bottom of the suction cup connection block (6-13). -16) is fixedly mounted around the bottom end of the adjustment plate (6-17), the butterfly screw (6-18) is fixedly mounted on the suction cup mounting strip (6-16) and the top of the adjustment plate (6-17), a plurality of the vacuum suction cups (6-15) are fixedly mounted around the bottom end of the suction cup mounting strip (6-16), a plurality of the L-shaped joints (6-14) are fixedly mounted around the top end of the suction cup mounting strip (6-16), the sensor mounting plate (6-20) is fixedly mounted on one side of the suction cup connecting block (6-13), the glass sensor (6-19) is fixedly mounted on one side of the sensor mounting plate (6-20), and the bottom of the vacuum suction cup (6-15) adsorbs the glass product (10).
7. The rotating disk type phase light detection device according to claim 1, characterized in that: A feed section line body (7) is fixedly installed on the left side of the bottom end of the inner cavity of the detection housing (1), an OK discharge line body (8) is fixedly installed on one side of the feed section line body (7), and an NG discharge line body (9) is fixedly installed on the OK discharge line body (8).