Battery cell assembling jig and assembling mechanism
By designing battery cell assembly fixtures and assembly mechanisms, and using robots and cylinders to achieve automatic merger and neat arrangement of batteries, the problems of low automation and low yield in the existing technology are solved, and assembly efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202421065673.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The degree of automation during the assembly of existing battery cells is low, resulting in high labor intensity and low work efficiency. Due to inaccurate manual operations, it is prone to deflection or misalignment, which reduces the yield rate.
A battery cell assembly fixture and assembly mechanism are designed, including assembly machine table, welding machine table, combined assembly assembly components and robots. The batteries are automatically clamped and placed in the combined assembly components through the robots, and the clamping cylinders and support cylinders are used to achieve accurate merger and neat arrangement of batteries.
It improves the degree of automation of the battery cell assembly process, reduces labor intensity, improves work efficiency, and ensures the accuracy of assembly position through automated operations, reduces skew or misalignment, and improves the yield rate.
Smart Images

Figure CN222619805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of notebook batteries, in particular to a battery core assembly fixture and an assembly mechanism. Background Art
[0002] A laptop battery consists of an outer shell, an internal control circuit and a battery cell group. It is a device specifically used to provide power for laptops. The battery cell group needs to be assembled during production, and a battery cell assembly jig and assembly mechanism are required during assembly.
[0003] The existing battery cells are assembled manually, and the degree of automation during assembly is low, which increases the labor intensity when assembling two battery cells together and reduces the work efficiency during the merging process; and because the entire assembly process requires manual assistance, the position during assembly is not accurate enough, and it is easy to deflect or misalign during assembly, which reduces the yield rate during assembly, causing great trouble to people's use. Utility Model Content
[0004] The utility model aims to provide a battery cell assembly jig and an assembly mechanism to solve the problem in the background art that the battery cells are assembled manually and the position is not accurate enough during assembly.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a battery cell assembly jig and an assembly mechanism, comprising an assembly machine, a welding machine is placed on one side of the assembly machine, and a welding machine cover and an assembly machine cover are respectively installed on the top of the welding machine and the assembly machine, and an assembly machine control panel and a welding machine control panel are respectively installed on the surface of the assembly machine cover and the welding machine cover; a first battery transition assembly line and a second battery transition assembly line are installed on the surface of the assembly machine, and the first battery transition assembly line and the second battery transition assembly line are used for the feeding of two batteries; a merging assembly component is installed at the center of the surface of the assembly machine, and the merging assembly component is composed of a conveying component and a merging component, the conveying component is fixedly connected to the surface of the assembly machine, and the conveying component is used for the conveying of the battery, and a merging component is installed on the surface of the conveying component, and the merging component is used for the merging of two batteries; a battery merging robot is fixed on the surface of the assembly machine on one side of the merging assembly component, and the battery merging robot is used to clamp the battery cells fed by the first battery transition assembly line and the second battery transition assembly line and place them in the merging assembly component.
[0006] Preferably, a NG product assembly line is provided on one side of the battery merging robot, and the NG product assembly line is installed on the surface of the assembly machine and the welding machine. A NG product handling robot is provided on one side of the NG product assembly line, and the NG product handling robot is used to clamp the unqualified batteries to be merged and place them in the NG product assembly line.
[0007] Preferably, a reflow line is provided on the side of the battery merging robot away from the NG product assembly line, and the reflow line is installed on the surface of the assembly machine and the welding machine. A qualified product handling robot is installed on the surface of the assembly machine and at one end of the reflow line. The qualified product handling robot is used to clamp the merged qualified batteries and place them in the reflow line.
[0008] Preferably, a PET pasting component is installed on the surface of the assembly machine, and the PET pasting component is used to paste PET on the batteries in the reflow line. A protective plate welding component is also installed on the surface of the welding machine, and the protective plate welding component is used to weld the batteries pasted with PET to the protective plate.
[0009] Preferably, the transport assembly is composed of a transport frame, a conveyor line, a material blocking cylinder and a material blocking roller. The transport frame is fixedly connected to the surface of the assembly machine, and a conveyor line is installed on the surface of the transport frame. The conveyor line is used for transporting the battery cells after they are merged.
[0010] Preferably, a material blocking cylinder is installed at the central part of the surface of the conveying frame, a material blocking roller is hinged on the surface of the conveying frame, and the material blocking roller and the material blocking cylinder are hinged to each other, and the material blocking roller is used for blocking work when the battery cell is transported.
[0011] Preferably, the merging assembly includes a support plate, a side clamping cylinder, a clamping strip, a middle support cylinder and a support plate. The support plates are provided in two groups, and the two groups of support plates are fixedly connected to the surface of the conveying frame. The middle support cylinder is installed at the center position of the support plate surface, and the support plate is fixed to the output end of the middle support cylinder.
[0012] Preferably, both ends of the support plate are equipped with side clamping cylinders, and the output ends of the side clamping cylinders are equipped with clamping strips, and the clamping strips and the middle supporting cylinder cooperate with each other to stack and merge two batteries.
[0013] Compared with the prior art, the beneficial effect of the utility model is that the battery cell assembly jig and assembly mechanism feed the two batteries through the first battery transition line and the second battery transition line respectively by setting a merging assembly component. After feeding, the two batteries are sequentially clamped and placed in the merging assembly component by the battery merging robot. When placing, the battery merging robot first places a battery in the first battery transition line on the surface of the lower support plate, and then drives the clamping bar to clamp it through the side clamping cylinder. Then the battery merging robot places a battery in the first battery transition line on the first battery, and drives the clamping bar to The battery is clamped, and at the same time, the middle support cylinder above drives the support plate to move, so that the two batteries are aligned. Qualified products will be transported to the qualified product handling robot through the conveying assembly and transported to the reflow line, and unqualified products will be transported to the NG product assembly line by the NG product handling robot. The utility model improves the degree of automation, does not require manual assistance during the assembly process, reduces the labor intensity during the assembly of the two battery cells, and improves the work efficiency during the battery cell assembly process. Moreover, since the entire assembly process is automatically completed by the machine without manual operation in the middle, the position during assembly is more accurate, and there will be no deviation or misalignment, thereby increasing the yield rate during assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the explosion structure of the utility model;
[0018] Figure 5 It is a schematic diagram of the structure of the combined assembly components of the utility model.
[0019] In the figure: 1. Assembly machine; 11. Assembly machine cover; 12. Assembly machine control panel; 2. Welding machine; 21. Welding machine cover; 22. Welding machine control panel; 3. First battery transition line; 4. Second battery transition line; 5. Merge assembly components; 51. Transport components; 511. Transport frame; 512. Conveyor line; 513. Material blocking cylinder; 514. Material blocking roller; 52. Merge components; 521. Support plate; 522. Side clamping cylinder; 523. Clamping strip; 524. Middle support cylinder; 525. Support plate; 6. Battery merging robot; 7. NG product line; 71. NG product handling robot; 8. Reflow line; 81. Qualified product handling robot; 9. PET pasting component; 10. Protection plate welding component. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0021] The utility model provides a battery core assembly fixture and an assembly mechanism having a structure as follows Figure 1 As shown, it includes an assembly machine 1, a welding machine 2 is placed on one side of the assembly machine 1, and a welding machine cover 21 and an assembly machine cover 11 are respectively installed on the top of the welding machine 2 and the assembly machine 1, and an assembly machine control panel 12 and a welding machine control panel 22 are respectively installed on the surfaces of the assembly machine cover 11 and the welding machine cover 21; a first battery transition assembly line 3 and a second battery transition assembly line 4 are installed on the surface of the assembly machine 1, and the first battery transition assembly line 3 and the second battery transition assembly line 4 are used for feeding work of two batteries.
[0022] During implementation, the two batteries are first fed through the first battery transition line 3 and the second battery transition line 4 respectively. After feeding, the two batteries are sequentially clamped by the battery merging robot 6 and placed in the merging assembly component 5.
[0023] Furthermore, if Figure 2 as well as Figure 5As shown, a merging assembly component 5 is installed at the center of the surface of the assembly machine 1, and the merging assembly component 5 is composed of a conveying component 51 and a merging component 52. The conveying component 51 is fixedly connected to the surface of the assembly machine 1, and the conveying component 51 is used for conveying batteries. The surface of the conveying component 51 is installed with a merging component 52, and the merging component 52 is used for merging two batteries. The conveying component 51 is composed of a conveying frame 511, a conveyor line 512, a material blocking cylinder 513 and a material blocking roller 514. The conveying frame 511 is fixedly connected to the surface of the assembly machine 1, and the surface of the conveying frame 511 is installed with a conveyor line 512, and the conveyor line 512 is used for conveying the battery cells after merging. A material blocking cylinder 513 is installed at the center of the surface of the conveying frame 511, and a material blocking roller 514 is hinged on the surface of the conveying frame 511, and the material blocking roller 514 is hinged with the material blocking cylinder 513, and the material blocking roller 514 is used for blocking the battery cells when they are transported.
[0024] During implementation, the conveying line 512 in the transport frame 511 drives the battery cells to move, and during the movement, the blocking cylinder 513 drives the blocking roller 514 to move to control the battery cells, thereby avoiding the phenomenon of stacking of battery cells caused by too fast transportation.
[0025] Furthermore, if Figure 3 as well as Figure 5 As shown, the merging component 52 includes a support plate 521, a side clamping cylinder 522, a clamping strip 523, a middle supporting cylinder 524 and a supporting plate 525. Two groups of support plates 521 are provided. The two groups of support plates 521 are fixedly connected to the surface of the conveying frame 511. The middle supporting cylinder 524 is installed at the center position of the surface of the support plate 521, and the output end of the middle supporting cylinder 524 is fixed with a supporting plate 525. Both ends of the support plate 521 are installed with side clamping cylinders 522, and the output end of the side clamping cylinder 522 is installed with clamping strips 523, and the clamping strips 523 and the middle supporting cylinder 524 cooperate with each other to stack and merge two batteries; a battery merging robot 6 is fixed on the surface of the assembly machine 1 on one side of the merging assembly component 5, and the battery merging robot 6 is used to clamp the battery cells fed from the first battery transition line 3 and the second battery transition line 4 and place them in the merging assembly component 5.
[0026] During implementation, the battery merging robot 6 first places a battery in the first battery transition line 3 on the surface of the lower support plate 525, and then drives the clamping bar 523 to clamp it through the side clamping cylinder 522.
[0027] Furthermore, if Figure 3 as well as Figure 4As shown, an NG product assembly line 7 is provided on one side of the battery merging robot 6, and the NG product assembly line 7 is installed on the surface of the assembly machine 1 and the welding machine 2. An NG product handling robot 71 is provided on one side of the NG product assembly line 7. The NG product handling robot 71 is used to clamp the merged unqualified batteries and place them in the NG product assembly line 7. A reflow line 8 is provided on the side of the battery merging robot 6 away from the NG product assembly line 7, and the reflow line 8 is installed on the surface of the assembly machine 1 and the welding machine 2. A qualified product handling robot 81 is installed on the surface of the assembly machine 1 and at one end of the reflow line 8. The qualified product handling robot 81 is used to clamp the merged qualified batteries and place them in the reflow line 8. A PET pasting component 9 is installed on the surface of the assembly machine 1, and the PET pasting component 9 is used to paste PET on the batteries in the reflow line 8. A protective plate welding component 10 is also installed on the surface of the welding machine 2, and the protective plate welding component 10 is used to weld the batteries after PET pasting to the protective plate.
[0028] During implementation, the battery entering the reflow line 8 will have PET glue pasted between the two battery cells through the PET pasting component 9. After the PET glue is pasted, the battery cell will be placed in the reflow line 8, and then the protection plate will be manually placed on the battery. The battery and the protection plate will then be welded together through the protection plate welding component 10, and then transported out using the reflow line 8 after welding.
[0029] Working principle: When in use, first feed the two batteries through the first battery transition line 3 and the second battery transition line 4 respectively. After feeding, the battery merging robot 6 will clamp the two batteries in turn and place them in the merging assembly component 5. When placing, the battery merging robot 6 first places a battery in the first battery transition line 3 on the surface of the lower support plate 525, and then drives the clamping bar 523 to clamp it through the side clamping cylinder 522. Then the battery merging robot 6 places a battery in the first battery transition line 3 on the first battery, and drives the clamping bar 523 to clamp the battery through the upper side clamping cylinder 522. At the same time, cooperate with the upper middle support cylinder 524 to drive the support plate 525 to move, so as to align the two batteries. Qualified products will be transported to the qualified product handling robot 81 through the conveying component 51 and transported to the reflow line 8, and unqualified products will be transported to the NG product assembly line 7 through the NG product handling robot 71.
[0030] When the transport assembly 51 is implemented, the conveying line 512 in the transport frame 511 drives the battery cells to move, and during the movement, the blocking cylinder 513 drives the blocking roller 514 to move to control the battery cells, thereby avoiding the phenomenon of stacking of battery cells caused by too fast transport.
[0031] The battery entering the reflow line 8 will have PET glue pasted between the two battery cells through the PET pasting component 9. After the PET glue is pasted, the battery cell will be placed in the reflow line 8, and then the protection plate will be manually placed on the battery. The battery and the protection plate will be welded together through the protection plate welding component 10. After welding, they will be transported out using the reflow line 8, and finally the use of the battery cell assembly jig and assembly mechanism will be completed.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A battery cell assembly jig and assembly mechanism, comprising an assembly machine (1), characterized in that: A welding machine (2) is placed on one side of the assembly machine (1), and a welding machine cover (21) and an assembly machine cover (11) are respectively installed on the top of the welding machine (2) and the assembly machine (1), and an assembly machine control panel (12) and a welding machine control panel (22) are respectively installed on the surfaces of the assembly machine cover (11) and the welding machine cover (21); a first battery transition line (3) and a second battery transition line (4) are installed on the surface of the assembly machine (1), and the first battery transition line (3) and the second battery transition line (4) are used for feeding two batteries; a combined assembly component (5) is installed at the center of the surface of the assembly machine (1) The merging assembly component (5) is composed of a conveying component (51) and a merging component (52). The conveying component (51) is fixedly connected to the surface of the assembly machine (1) and is used for conveying batteries. The surface of the conveying component (51) is installed with a merging component (52), and the merging component (52) is used for merging two batteries. A battery merging robot (6) is fixed on the surface of the assembly machine (1) on one side of the merging assembly component (5). The battery merging robot (6) is used to clamp the battery cells fed from the first battery transition line (3) and the second battery transition line (4) and place them in the merging assembly component (5).
2. The battery cell assembly jig and assembly mechanism according to claim 1, characterized in that: A NG product assembly line (7) is provided on one side of the battery merging robot (6), and the NG product assembly line (7) is installed on the surface of the assembly machine (1) and the welding machine (2). A NG product transport robot (71) is provided on one side of the NG product assembly line (7), and the NG product transport robot (71) is used to clamp the batteries that fail to be merged and place them in the NG product assembly line (7).
3. The battery cell assembly jig and assembly mechanism according to claim 2, characterized in that: A reflow line (8) is provided on the side of the battery merging robot (6) away from the NG product assembly line (7), and the reflow line (8) is installed on the surface of the assembly machine (1) and the welding machine (2). A qualified product handling robot (81) is installed on the surface of the assembly machine (1) and at one end of the reflow line (8). The qualified product handling robot (81) is used to clamp the qualified batteries to be merged and place them in the reflow line (8).
4. The battery cell assembly jig and assembly mechanism according to claim 1, characterized in that: The surface of the assembly machine (1) is equipped with a PET pasting component (9), and the PET pasting component (9) is used to paste PET on the batteries in the reflow line (8). The surface of the welding machine (2) is also equipped with a protection plate welding component (10), and the protection plate welding component (10) is used to weld the batteries pasted with PET to the protection plate.
5. The battery cell assembly jig and assembly mechanism according to claim 1, characterized in that: The transport assembly (51) is composed of a transport frame (511), a conveyor line (512), a material blocking cylinder (513) and a material blocking roller (514); the transport frame (511) is fixedly connected to the surface of the assembly machine (1), and the surface of the transport frame (511) is installed with a conveyor line (512), which is used for transporting the battery cells after they are merged.
6. The battery cell assembly jig and assembly mechanism according to claim 5, characterized in that: A material blocking cylinder (513) is installed at the center of the surface of the transport frame (511), a material blocking roller (514) is hingedly connected to the surface of the transport frame (511), and the material blocking roller (514) and the material blocking cylinder (513) are hingedly connected to each other. The material blocking roller (514) is used for blocking work when the battery cell is transported.
7. The battery cell assembly jig and assembly mechanism according to claim 1, characterized in that: The merging assembly (52) comprises a support plate (521), a side clamping cylinder (522), a clamping strip (523), a middle supporting cylinder (524) and a supporting plate (525). The support plate (521) is provided in two groups. The two groups of support plates (521) are fixedly connected to the surface of the conveying frame (511). The middle supporting cylinder (524) is installed at the center position of the surface of the support plate (521), and the supporting plate (525) is fixed to the output end of the middle supporting cylinder (524).
8. The battery cell assembly jig and assembly mechanism according to claim 7, characterized in that: Both ends of the support plate (521) are installed with side clamping cylinders (522), and the output end of the side clamping cylinder (522) is installed with a clamping bar (523), and the clamping bar (523) and the middle supporting cylinder (524) cooperate with each other to stack and merge two batteries.