Assembly type electromechanical pipeline mounting structure and device

Abstract

The utility model discloses an assembly type electromechanical pipeline installation structure and device, and relates to the technical field of electromechanical pipeline installation, the assembly type electromechanical pipeline installation structure comprises a Halfen groove pre-buried channel, and the Halfen groove pre-buried channel is provided with a support base and a T-shaped bolt hanging ring through a T-shaped bolt assembly; and the bracket base is fixed by at least two groups of T-shaped bolt assemblies. According to the assembly type electromechanical pipeline installation structure, the support base and the T-shaped bolt lifting ring are integrally installed on the Halfen groove pre-buried channel, the integrated design mode is adopted, the construction technology is simpler, accurate in-place of the pipe set assembly unit and accurate installation of the support base can be achieved, the construction quality is high, and the safety risk is reduced. Besides, the support base and the Halfen groove pre-buried channel are fixed through the T-shaped bolt in a matched mode, the position of the support base can be properly and finely adjusted through the strip-shaped long hole in the support base so as to better adapt to connection and installation of the pipe set assembling unit, adjustability and installation adaptability are good, and construction efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electromechanical pipeline installation, and in particular to an assembled electromechanical pipeline installation structure and device. Background Art

[0002] As a new type of construction method, prefabricated buildings have the advantages of fast construction speed, reliable quality, energy saving and environmental protection, and have broad market prospects and development space. For electromechanical installation projects, many prefabricated machine rooms and integrated electromechanical installation technologies have begun to be applied in some large-scale projects, among which prefabricated electromechanical pipelines are one of the components.

[0003] At present, traditional electromechanical installation projects mainly rely on cutting, welding, processing, manufacturing and installation of electromechanical pipelines at the construction site. The existing electromechanical pipeline installation process is: drawing deepening and measurement and layout → material procurement and entry → (comprehensive) bracket manufacturing and installation → pipeline processing and prefabrication → pipeline hoisting and assembly. The existing installation structure and installation method have the following defects:

[0004] 1. The main construction process is completed on site. The installation of pipe brackets and pipeline assembly are mainly carried out at high altitudes. The construction steps are complicated, there are many high-altitude operations, and quality control is difficult;

[0005] 2. When cutting, welding, processing, painting and other operations are carried out on pipelines, a large amount of toxic and harmful gases, dust and noise are generated. In addition, due to the limitations of on-site conditions and the lack of effective protection, the risks of environmental pollution and occupational health are high;

[0006] 3. On-site pipeline processing, manufacturing and installation require a large amount of labor, with low labor efficiency and a long construction period;

[0007] 4. Pipeline hoisting and lifting mainly rely on manpower or manual hoists, and personnel stand below to operate, which has high safety risks and high labor intensity.

[0008] In addition, the existing installation method usually involves first installing the bracket base, and setting the lifting point of the manual hoist near the bracket base. After the pipe group assembly unit is hoisted into place by the manual hoist, the manual hoist and related lifting points are finally removed to repair the floor damage caused by the lifting points. This construction method has complicated and troublesome construction procedures, low construction efficiency, high labor intensity, long high-altitude operation time, and high safety risks. The lifting point and the bracket base are set separately, the pipe group assembly unit is lifted and lifted into place with low accuracy, and the lifting stability is poor. Moreover, if the bracket base is installed first, the bracket position is fixed and cannot be adjusted. If the installation position deviation or error is too large, it will not be able to adapt to the connection and installation of the pipe group assembly unit. The adjustability and adaptability are poor, and the construction efficiency is low. Utility Model Content

[0009] Based on the technical problems existing in the existing prefabricated electromechanical pipeline installation structure pointed out in the background technology, the purpose of this application is to propose an prefabricated electromechanical pipeline installation structure and device, which integrates the pipe group assembly unit bracket fixing point and the T-bolt eye fixing point into one, making the construction process method simpler, and can achieve accurate positioning of the pipe group assembly unit and precise installation of the bracket base, thereby improving construction quality and efficiency and reducing construction risks.

[0010] The utility model is realized by the following technical solutions:

[0011] In a first aspect, the present application provides an assembled electromechanical pipeline installation structure, including a HALFEN Trough pre-buried groove, on which a bracket base and a T-bolt eye are installed through a T-bolt assembly; the bracket base is fixed by at least two groups of the T-bolt assemblies.

[0012] The pipe group assembly unit bracket fixing point and the T-bolt lifting ring fixing point in the installation structure are an integrated structure, which simplifies the construction process, improves construction efficiency, and also improves the lifting and positioning accuracy of the pipe group assembly unit. The lifting fixing point is stable, safe and reliable, which reduces labor intensity and reduces safety risks.

[0013] Furthermore, the T-bolt assembly includes a T-bolt and a nut that cooperates with the T-bolt to lock; during installation, the nut of the T-bolt slides into the pre-embedded groove of the Hafen groove and then rotates 90° to clamp the nut in the pre-embedded groove of the Hafen groove.

[0014] Furthermore, a positioning gasket is installed on the T-bolt, and the positioning gasket is installed on the T-bolt before the nut is screwed on.

[0015] Furthermore, the positioning gasket is a U-shaped positioning gasket.

[0016] By installing a U-shaped positioning washer on the T-bolt, the T-bolt can be prevented from rotating out of the HALFEN Groove embedded groove.

[0017] Furthermore, before pouring the concrete of the floor slab during the main construction of the building, the Halfen Trough embedded channel is installed on the formwork of the floor slab through a fixed structure.

[0018] Furthermore, the fixing structure includes an L-shaped fixing piece connected to the Halfen Trough pre-embedded groove, both sides of the Halfen Trough pre-embedded groove are connected to the L-shaped fixing piece, and the L-shaped fixing piece is fixedly connected to the formwork of the floor slab.

[0019] Furthermore, the L-shaped fixing member includes an L-shaped fixing flat iron.

[0020] Furthermore, the horizontal end of the L-shaped fixing part is fixed to the template of the floor slab by screws, and a reserved hole is provided on the vertical end. The reserved hole is crossed with an embedded part anchoring through-steel bar, and the embedded part anchoring through-steel bar is fixed to the floor slab steel bar.

[0021] Furthermore, the L-shaped fixing piece is connected to the HALFEN GROOVE embedded groove by welding.

[0022] In a second aspect, the present application provides an assembled electromechanical pipeline installation device, comprising an installation structure in any one of the above-mentioned technical solutions.

[0023] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0024] (1) The assembled electromechanical pipeline installation structure in the present application integrates the pipe assembly unit bracket fixing point and the T-bolt eyelet fixing point into one, and the construction process is simple, which can realize the accurate positioning of the pipe assembly unit and the precise installation of the bracket base, thereby improving the construction quality and reducing the safety risk;

[0025] (2) The assembled electromechanical pipeline installation structure in the present application integrates the fixing points of the pipe group assembly unit bracket and the T-bolt eye fixing points. The bracket base is fixed to the pre-buried groove of the Hafen trough with T-bolts. The position of the bracket base can be fine-tuned appropriately through the long strip holes on the base to better adapt to the connection and installation of the pipe group assembly unit. It has good adjustability and installation adaptability, thereby improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, constitute a part of this application, and do not constitute a limitation of the embodiments of the present utility model. In the drawings:

[0027] Figure 1 It is an installation plan view of the fixing points of the bracket base and the lifting auxiliary parts in an assembly module unit of the utility model;

[0028] Figure 2 for Figure 1 Cross-section view in the AA direction;

[0029] Figure 3 for Figure 1 Cross-section along the middle BB direction;

[0030] Figure 4 for Figure 1 Cross-sectional view in the mid-CC direction;

[0031] Figure 5 It is an installation plan view of the pre-buried channel of the Halfen slot in an assembly module unit of the utility model;

[0032] Figure 6 for Figure 5 Cross-section view in the AA direction;

[0033] Figure 7 for Figure 5 Cross-sectional view along the BB direction.

[0034] Marks and corresponding parts names in the attached drawings:

[0035] 01-Hafen trough embedded channel, 02-bracket base, 03-T-bolt, 04-T-bolt lifting eye, 05-positioning gasket, 06-L-shaped fixing flat iron, 07-embedded anchoring through steel bars, 08-floor steel bars, 09-template, 10-screws. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0037] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0039] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, a connection or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Example 1

[0041] like Figures 1 to 7As shown, this embodiment provides an assembled electromechanical pipeline installation structure, including a HALFEN Trough embedded groove 01, on which a bracket base 02 and a T-bolt eye 04 are installed through a T-bolt assembly; the bracket base 02 is fixed by two sets of T-bolt assemblies.

[0042] Among them, the bracket base 02 is prefabricated in a factory, and the base is provided with a strip-shaped long hole, which can realize the fine adjustment of the installation position of the bracket base 02.

[0043] Specifically, the T-bolt assembly includes a T-bolt 03 and a nut that cooperates with the T-bolt 03 to lock; during installation, the nut of the T-bolt 03 slides into the Hafen groove pre-embedded groove 01 and then rotates 90° to clamp the nut in the Hafen groove pre-embedded groove 01.

[0044] Specifically, a positioning gasket 05 is also installed on the T-bolt 03, and the positioning gasket 05 is installed on the T-bolt 03 before the nut is screwed on.

[0045] The positioning gasket 05 is a U-shaped positioning gasket 05. By installing the U-shaped positioning gasket 05 on the T-shaped bolt 03, the T-shaped bolt 03 can be prevented from rotating out of the Hafen Groove embedded channel 01.

[0046] Specifically, before pouring concrete of the floor slab during the main construction of the building, the HALFEN Trough embedded channel 01 is installed on the formwork 09 of the floor slab through a fixed structure.

[0047] The fixing structure includes an L-shaped fixing flat iron 06 welded to the embedded groove 01 of the Halfen Trough. The L-shaped fixing flat iron 06 is connected to both sides of the embedded groove 01. The L-shaped fixing flat iron 06 is fixedly connected to the floor template 09. The horizontal end of the L-shaped fixing flat iron 06 is fixed to the floor template 09 by screws 10, and a reserved hole is provided on the vertical end. The embedded part anchoring through steel bar 07 is passed through the reserved hole. The embedded part anchoring through steel bar 07 is fixed to the floor steel bar 08.

[0048] The installation process of the installation structure is: transport the pipe group assembly unit to the construction site → horizontal transportation of the pipe group assembly unit on site → installation of the pipe group assembly unit bracket fixing points and T-bolt lifting ring fixing points → installation of the pipe group assembly unit special synchronous lifting device → lifting of the pipe group assembly unit → connection of the bracket uprights with the bracket base.

[0049] The specific installation method is:

[0050] During BIM modular design, the bracket base 02 fixing point and T-bolt eye 04 fixing point are designed according to the position where the bracket needs to be installed in the designed pipe group module assembly unit.

[0051] like Figure 1 to Figure 4As shown, during the pre-embedded construction of the Hafen Trough pre-embedded channel 01, the Hafen Trough pre-embedded channel 01 is welded together with the L-shaped fixed flat iron 06, the bottom is fixed by screws, and the upper reserved holes are fixed to the through steel bars 07 and the floor steel bars 08 through the embedded anchor parts.

[0052] like Figure 5 to Figure 7 As shown, the integrated design and construction process of the fixing points of the bracket base 02 and the T-bolt eye 04 of the pipe assembly unit is as follows: measure and lay out the lines by using an infrared instrument, embed (install) the Hafen trough embedded channel 01 according to the plan view of the Hafen trough embedded channel 01, install the T-bolts 03 (including the T-bolts for installing the eye and the T-bolts for installing the bracket base 02) according to the spacing between the bracket base 02 fixing points and the T-bolt eye 04 fixing points as shown in the figure, and all T-bolts are placed through the opening gap of the Hafen trough embedded channel 01 into the Hafen trough embedded channel 01, and after being placed into the Hafen trough embedded channel 01, rotate 90° to clamp the nut of the T-bolt 03 in the Hafen trough embedded channel 01. At this time, install the U-shaped positioning gasket 05, screw on the nut, and tighten the nut to prevent the hanging point from shaking.

[0053] After the pipe assembly unit is installed, the T-bolt 03 can be removed simply and quickly. Both disassembly and installation are very convenient, and the T-bolt 03 can be repeatedly used for the lifting of other pipe assembly units.

[0054] The assembled electromechanical pipeline installation structure integrates the support base 02 and the T-bolt eye 04 on the pre-buried channel 01 of the Halfen Trough. The integrated design makes the construction process simpler, and can achieve accurate positioning of the pipe assembly unit, precise installation of the support base 02, high construction quality, and reduced safety risks. In addition, the support base 02 and the pre-buried channel 01 of the Halfen Trough are fixed with the T-bolt 03. The position of the support base 02 can be properly fine-tuned through the strip-shaped long hole on the support base 02 to better adapt to the connection and installation of the pipe assembly unit. The adjustability and installation adaptability are good, which improves the construction efficiency.

[0055] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An assembled electromechanical pipeline installation structure, characterized in that: The invention comprises a pre-buried HALFEN groove channel (01), on which a support base (02) and a T-bolt lifting ring (04) are installed via a T-bolt assembly; the support base (02) is fixed by at least two groups of the T-bolt assemblies.

2. The assembled electromechanical pipeline installation structure according to claim 1 is characterized in that: The T-bolt assembly comprises a T-bolt (03) and a nut that cooperates with and locks the T-bolt (03); during installation, the nut of the T-bolt (03) slides into the pre-buried groove (01) of the Halfen slot and then rotates 90 degrees to lock the nut in the pre-buried groove (01) of the Halfen slot.

3. The assembled electromechanical pipeline installation structure according to claim 2 is characterized in that: A positioning gasket (05) is also installed on the T-bolt (03), and the positioning gasket (05) is installed on the T-bolt (03) before the nut is screwed on.

4. The assembled electromechanical pipeline installation structure according to claim 3 is characterized in that: The positioning gasket (05) is a U-shaped positioning gasket.

5. The assembled electromechanical pipeline installation structure according to claim 1 is characterized in that: Before pouring concrete for the floor slab during the main construction of the building, the Halfen Trough pre-buried channel (01) is installed on the formwork (09) of the floor slab via a fixed structure.

6. The assembled electromechanical pipeline installation structure according to claim 5 is characterized in that: The fixing structure comprises an L-shaped fixing piece connected to the Halfen Trough pre-embedded groove (01), both sides of the Halfen Trough pre-embedded groove (01) are connected to L-shaped fixing pieces, and the L-shaped fixing piece is fixedly connected to the formwork (09) of the floor slab.

7. The assembled electromechanical pipeline installation structure according to claim 6 is characterized in that: The L-shaped fixing piece comprises an L-shaped fixing flat iron (06).

8. The assembled electromechanical pipeline installation structure according to claim 6 or 7, characterized in that: The horizontal end of the L-shaped fixing piece is fixed to the template (09) of the floor slab by means of screws (10), and a reserved hole is arranged on the vertical end, and an embedded part anchoring through-going steel bar (07) is passed through the reserved hole, and the embedded part anchoring through-going steel bar (07) is fixed to the floor slab steel bar (08).

9. The assembled electromechanical pipeline installation structure according to claim 6, characterized in that: The L-shaped fixing piece is connected to the Hafen trough embedded channel (01) by welding.

10. An assembled electromechanical pipeline installation device, characterized in that: The invention comprises the installation structure according to any one of claims 1 to 9.

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