Motor winding structure and motor

By combining multiple strands of winding wires, the winding member is formed into a winding member, and the wire groove structure of the positioning member is used to wrap the winding member along the first connection part, solving the problem of insufficient current density of a single winding wire, achieving efficient motor winding, and improving production efficiency and motor performance.

CN222620768UActive Publication Date: 2025-03-14HUIZHOU LONGDE TECH CO LTD
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Patent Information

Application Number
CN202420933743.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the existing motor winding structure, the current density of a single winding wire is insufficient, resulting in a small torque force. After the winding wire is bold, the winding machine is difficult to pull, which increases the production complexity and inefficiency.

Method used

A winding member is composed of a plurality of strands of winding wires and the winding member is wound along the first connecting portion through the first wire groove and the second wire groove of the positioning member to be fixed in the wire groove. This structure is wound simultaneously by multiple strands of winding wires, increasing the wire diameter, thereby increasing the current density and torque force, while maintaining the steeliness unchanged, making it convenient to wrap through the winding machine.

Benefits of technology

This greatly increases the current density and torque force of the winding parts, simplifies the winding process, improves production efficiency, and ensures the normal operation of the motor.

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Abstract

The embodiment of the utility model relates to the technical field of motors, in particular to a motor winding structure and a motor. According to the utility model, a plurality of strands of winding wires are doubled to form the winding piece, and when the winding piece is wound along the first connecting part, the winding piece sequentially penetrates through and is fixed in the first wire slot and the second wire slot. The multiple strands of winding wires are wound at the same time, the wire diameter of the winding piece is greatly increased, and therefore the current density and torque force of the winding piece are greatly increased; meanwhile, due to the fact that the wire diameter of the single-strand winding wire is small, and the rigidity of the winding wire is not changed after the multiple strands of winding wires are doubled, the winding piece can be simply wound through a winding machine, production is convenient, and efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to a motor winding structure and a motor. Background Art

[0002] The motor generally includes a stator and a rotor matched with the stator. The rotor includes a rotating shaft, an iron core fixed to the rotating shaft, and a commutator. The iron core has a plurality of teeth protruding radially, and winding slots are formed between adjacent teeth for accommodating coil windings. The commutator includes a plurality of commutator segments, and one end of each commutator has a hook portion for electrical connection with the wire end of the coil winding.

[0003] The coil is one of the core components of the motor. It is a key element that converts electrical energy into mechanical energy. When current flows through the coil, the coil is affected by the magnetic field, forming a constantly changing magnetic flux, thereby generating a rotational torque that drives the motor to start working. In the prior art, a single winding wire is often used to wind around the iron core. The current density of a single winding wire is limited, and its current density is small and the torque force is small; and after the winding wire is thickened, it is easy to cause the winding machine to be unable to pull, which increases the complexity of the motor winding and reduces production efficiency. Utility Model Content

[0004] In view of the above problems, the embodiments of the utility model provide a motor winding structure and a motor, which solve the problem that a single winding wire is wound around an iron core in the prior art, the current density of the single winding wire is limited, and its current density is small and the torque force is small; and after the winding wire is thickened, it is easy to cause the winding machine to be unable to pull, thereby increasing the complexity of the motor winding and reducing production efficiency.

[0005] First,

[0006] The utility model provides a motor winding structure, comprising:

[0007] The positioning member is provided with a first connection part, a second connection part, and a third connection part, wherein two ends of the first connection part are respectively connected to the second connection part and the third connection part, and the first connection part, the second connection part, and the third connection part are used to enclose a first wire groove and a second wire groove;

[0008] And a winding piece, which is composed of a plurality of winding wires in parallel, and when the winding piece is wound along the first connecting portion, it passes through and is fixed in the first wire groove and the second wire groove in sequence.

[0009] In some optional embodiments, a first clamping portion and a second clamping portion are respectively provided on both sides of the second connecting portion, and the first clamping portion of one positioning member is meshed with the second clamping portion of an adjacent positioning member.

[0010] In some optional embodiments, the second connecting portion is longer than the third connecting portion.

[0011] In some optional embodiments, a plurality of the positioning members are clamped end to end through the first clamping portion and the second clamping portion to form a positioning core ring, and in the positioning core ring, two adjacent third connecting portions are arranged without contact.

[0012] In some optional embodiments, adjacent positioning members are fastened and fixed by welding or gluing; the positioning members are further provided with a connecting sleeve, the connecting sleeve is connected to the outer surface of the first connecting member, and the wrapping member is wrapped and fixed on the connecting sleeve.

[0013] In some optional embodiments, the angle between the second connection portion and the first connection surface of the first connection portion is a right angle, and the angle between the third connection portion and the second connection surface of the first connection portion is an obtuse angle.

[0014] In some optional embodiments, the outer side surface of the second connecting portion is an arc-shaped surface, and a first groove is provided in the middle of the outer side surface of the second connecting portion.

[0015] In some optional embodiments, the winding member is formed by a plurality of winding wires being twisted and wound around each other; or the winding member is formed by a plurality of winding wires being wound around in parallel.

[0016] In some optional embodiments, the winding member is composed of 6 parallel winding wires.

[0017] Second aspect

[0018] The utility model provides a motor, characterized by comprising the motor winding structure mentioned above.

[0019] The present application provides a motor winding structure and a motor, which have the following beneficial effects:

[0020] (1) The utility model combines multiple strands of winding wire into a winding member, and when the winding member is wound along the first connection portion, it passes through and is fixed in the first wire groove and the second wire groove in sequence. By winding multiple strands of winding wire at the same time, the wire diameter of the winding member is greatly increased, thereby greatly increasing the current density and torque of the winding member; at the same time, since the wire diameter of the single-strand winding wire is relatively small, and the rigidity of the winding wire does not change after the multiple strands of winding wire are combined, the winding member can be simply wound by a winding machine, which is convenient to produce and efficient.

[0021] (2) The positioning core ring of the utility model is spliced ​​by multiple positioning pieces. When winding, the winding wire is first wound along the first connecting portion of the positioning piece; then the multiple positioning pieces with the wound winding pieces are spliced. This greatly improves the convenience of winding, and provides the first wire slot and the second wire slot of the positioning piece with a full slot rate, further improving the inductance efficiency and ensuring the normal operation of the motor.

[0022] The above description is only an overview of the technical solution of the embodiment of the utility model. In order to more clearly understand the technical means of the embodiment of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the embodiment of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are only used to illustrate the embodiments and are not considered to be limitations of the present invention. In addition, the same reference symbols are used to represent the same components throughout the accompanying drawings. In the accompanying drawings:

[0024] Figure 1 The structure diagram of the motor winding structure provided by the utility model is shown Figure 1 ;

[0025] Figure 2 The structure diagram of the motor winding structure provided by the utility model is shown Figure 2 ;

[0026] Figure 3 The schematic diagram of the structure of the positioning core ring provided by the utility model is shown;

[0027] Figure 4 The schematic diagram of the structure of the positioning member provided by the utility model is shown.

[0028] in,

[0029] 1. Positioning member; 11. First connecting portion; 12. Second connecting portion; 13. Third connecting portion; 14. First clamping portion; 15. Second clamping portion; 16. First groove; A. First connecting surface angle; B. Second connecting surface angle;

[0030] 2. Wrapping parts;

[0031] 3. Positioning core ring. DETAILED DESCRIPTION

[0032] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein.

[0033] Embodiment 1:

[0034] Figure 1-2The utility model shows a first embodiment of a motor winding structure, including a positioning member 1 and a winding member 2, wherein the positioning member 1 is provided with a first connecting portion 11, a second connecting portion 12, and a third connecting portion 13, and the two ends of the first connecting portion 11 are respectively connected to the second connecting portion 12 and the third connecting portion 13, and the first connecting portion 11, the second connecting portion 12, and the third connecting portion 13 are enclosed to form a first wire groove and a second wire groove. The positioning member 1 can be arranged in a "T" shape or an "I" shape; the positioning member 1 can be made of silicon steel, and the positioning member 1 can be formed by stacking a plurality of silicon steel sheets or integrally formed in a mold by silicon steel material. One end of the first connecting portion 11 can be connected to the middle of the second connecting portion 12, and the other end of the first connecting portion 11 is connected to the middle of the third connecting portion 13. So that the first connecting portion 11 forms a first wire groove and a second wire groove with half of the second connecting portion 12 and half of the third connecting portion 13 respectively; the first wire groove and the second wire groove are arranged symmetrically with the first connecting portion 11 as the axis.

[0035] The winding member 2 is composed of multiple strands of winding wire in parallel, and when the winding member 2 is wound along the first connecting portion 11, it passes through and is fixed in the first wire groove and the second wire groove in sequence. The winding member 2 is formed by multiple strands of winding wire that are tightly twisted and wound together; or the winding member 2 is formed by multiple strands of winding wire that are wound in parallel. The winding member 2 is composed of 6 strands of winding wire in parallel. The winding member 2 can be arranged by winding multiple strands of winding wire in parallel. In an optional scheme, the winding member 2 twists and fixes the multiple strands of winding wire in parallel through torsion, so that the wire diameter changes from a single strand to 6 strands; the wire diameter size is greatly increased. Two connecting wire heads can be set at both ends of the winding member 2 and connected to the positive and negative poles of the power supply respectively through the two connecting wire heads for conduction.

[0036] The utility model combines multiple strands of winding wires to form a winding member 2, and when the winding member 2 is wound along the first connection portion 11, it passes through and is fixed in the first wire groove and the second wire groove in sequence. By winding multiple strands of winding wires at the same time, the wire diameter of the winding member 2 is greatly increased, thereby greatly increasing the current density and torque of the winding member 2; at the same time, since the wire diameter of the single strand of winding wire is relatively small, and the rigidity of the winding wire does not change after the multiple strands of winding wires are combined, the winding member 2 can be simply wound by a winding machine, which is convenient to produce and efficient.

[0037] Embodiment 2:

[0038] In some optional ways, see 3-4, a motor winding structure of this embodiment includes: a positioning member 1, which is provided with a first connecting portion 11, a second connecting portion 12, and a third connecting portion 13, wherein the two ends of the first connecting portion 11 are respectively connected to the second connecting portion 12 and the third connecting portion 13, and the first connecting portion 11, the second connecting portion 12, and the third connecting portion 13 are enclosed to form a first wire groove and a second wire groove; and a winding member 2, wherein the winding member 2 is composed of a plurality of winding wires in parallel, and when the winding member 2 is wound along the first connecting portion 11, it passes through and is fixed in the first wire groove and the second wire groove in sequence. The first clamping portion 14 and the second clamping portion 15 are respectively provided on both sides of the second connecting portion, and the first clamping portion 14 of one positioning member 1 is mutually meshed with the second clamping portion 15 of the adjacent positioning member 1. In this embodiment, the number of positioning members 1 can be multiple, and multiple positioning members 1 can be mutually clamped through the first clamping portion 14 and the second clamping portion 15. In this embodiment, the first clamping portion 14 can be a clamping groove, and the second clamping portion 15 can be a clamping protrusion, wherein the first clamping portion 14 and the second clamping portion 15 are arranged to engage with each other so that adjacent positioning members 1 can be connected and fixed through the first clamping portion 14 and the second clamping portion 15.

[0039] In some optional embodiments, the length of the second connection part is longer than the third connection part. By setting the second connection part longer than the third connection part, the positioning member 1 forms a larger opening in the first wire groove and the second wire groove, which is convenient for winding. At the same time, by using the second connection part 12 and the third connection part 13 of different lengths, when the positioning member 1 is spliced ​​into the positioning core ring 3, the third connection part 13 can be abutted or arranged adjacent to each other, avoiding the difficulty of forming a ring shape due to the different diameters of the inner and outer rings.

[0040] In some optional ways, a plurality of the positioning members 1 are connected end to end by the first clamping portion 14 and the second clamping portion 15 to form a positioning core ring 3, and in the positioning core ring 3, two adjacent third connecting portions 13 are arranged without contact. The positioning core ring 3 of the utility model is spliced ​​by a plurality of positioning members 1. When winding, the winding wire is first wound along the first connecting portion 11 of the positioning member 1; and then the plurality of positioning members 1 wound with the winding members 2 are spliced. The convenience of winding is greatly improved, and the slot fullness of the first wire slot and the second wire slot of the positioning member 1 is provided, so as to further improve the inductance efficiency and ensure the normal operation of the motor.

[0041] In some optional ways, the adjacent positioning members 1 are fastened and fixed by welding or gluing; in this embodiment, after the positioning member 1 is fixed, the positioning core ring 3 can be locked and fixed again by welding or gluing to improve the stability of the motor. The positioning member 1 is also provided with a connection kit, the connection sleeve is connected to the outer surface of the first connecting member, and the winding member 2 is wound and fixed on the connection sleeve. In this embodiment, the connection kit can be made of plastic or rubber material, which is used to strengthen the positioning of the winding member 2, so that the structure of the winding member 2 is more stable.

[0042] In some optional embodiments, the angle A between the first connection surface of the second connection portion 12 and the first connection portion 11 is a right angle, and the angle B between the second connection surface of the third connection portion 13 and the first connection portion 11 is an obtuse angle. The utility model sets the angle between the connection surface of the second connection portion 12 and the first connection portion 11 to a right angle, and the winding wire can be stably limited by the second connection portion 12. By setting the connection surface angle between the third connection portion 13 and the first connection portion 11 to an obtuse angle, the opening size of the first wire groove and the second wire groove is increased, which is more convenient for winding.

[0043] In some optional embodiments, the outer side surface of the second connection portion 12 is an arc-shaped surface, and a first groove 16 is provided in the middle of the outer side surface of the second connection portion 12. In this embodiment, the outer side surface of the second connection portion 12 is an arc-shaped surface, so that the second connection portion 12 can be a structure with a high middle and low ends, thereby increasing the strength of the second connection portion 12 and improving the stability of the second connection portion 12. In addition, the first groove 16 is provided in the middle of the outer side surface of the second connection portion 12 so that the first clamping portion 14 and the second clamping portion 15 located in the second connection portion 12 can generate elastic force by squeezing the second connection portion 12 body when clamping, thereby improving the convenience and efficiency of the installation of the positioning member 1 when installing.

[0044] In some optional embodiments, the winding member 2 is formed by twisting a plurality of winding wires together, see Figure 1 Or the winding member 2 is formed by winding multiple winding wires in parallel, see Figure 2. In the present embodiment, the winding member 2 can be formed by twisting and winding multiple strands of winding wires together, or it can be formed by winding in parallel. The wire diameter of the winding wire is increased by aligning multiple strands of winding wire. The winding member 2 is composed of 6 strands of winding wire in parallel. The utility model aligns multiple strands of winding wires to form the winding member 2, and when the winding member 2 is wound along the first connecting portion 11, it passes through and is fixed in the first wire groove and the second wire groove in sequence. By winding multiple strands of winding wire at the same time, the wire diameter of the winding member 2 is greatly increased, thereby greatly increasing the current density and torque of the winding member 2; at the same time, since the wire diameter of the single-strand winding wire is relatively small, and after the multiple strands of winding wire are aligned, the rigidity of the winding wire does not change, the winding member 2 can be simply wound by a winding machine, which is convenient to produce and efficient.

[0045] Embodiment 3:

[0046] The utility model provides a motor, including the above-mentioned motor winding structure. The utility model combines multiple strands of winding wire to form a winding member 2, and when the winding member 2 is wound along the first connecting portion 11, it passes through and is fixed in the first wire groove and the second wire groove in sequence. By winding multiple strands of winding wire at the same time, the wire diameter of the winding member 2 is greatly increased, thereby greatly increasing the current density and torque of the winding member 2; at the same time, since the wire diameter of the single strand of winding wire is relatively small, and the rigidity of the winding wire does not change after the multiple strands of winding wire are combined, the winding member 2 can be simply wound by a winding machine, which is convenient for production and high in efficiency. The positioning core ring 3 of the utility model is spliced ​​and arranged by multiple positioning members 1. When winding, the winding wire is firstly wound along the first connecting portion 11 of the positioning member 1; and then the multiple positioning members 1 wound with the winding member 2 are spliced. The convenience of winding is greatly improved, and the slot full rate of the first wire groove and the second wire groove of the positioning member 1 is provided, and the inductance efficiency is further improved; and the normal operation of the motor is ensured.

[0047] The algorithms or displays provided herein are not inherently related to any particular computer, virtual system or other device. In addition, the embodiments of the present utility model are not directed to any particular programming language.

[0048] In the description provided herein, a large number of specific details are described. However, it is understood that embodiments of the present invention can be practiced without these specific details. Similarly, in order to simplify the present invention and help understand one or more of the various aspects of the present invention, in the above description of the exemplary embodiments of the present invention, the various features of the embodiments of the present invention are sometimes grouped together into a single embodiment, figure, or description thereof. Among them, the claims that follow the specific embodiments are hereby expressly incorporated into the specific embodiments, wherein each claim itself serves as a separate embodiment of the present invention.

[0049] Those skilled in the art will appreciate that the modules in the devices in the embodiments may be adaptively changed and arranged in one or more devices different from the embodiments. The modules or units or components in the embodiments may be combined into one module or unit or component, and further may be divided into a plurality of submodules or subunits or subcomponents. Except that at least some of such features and / or processes or units are mutually exclusive.

[0050] It should be noted that the above embodiments illustrate the utility model rather than limit the utility model, and those skilled in the art may design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference symbol between brackets should not be constructed as a limitation on the claims. The word "comprising" does not exclude the existence of elements or steps not listed in the claims. The word "one" or "an" preceding an element does not exclude the existence of multiple such elements. The utility model can be implemented by means of hardware including several different elements and by means of appropriately programmed computers. In a unit claim that lists several devices, several of these devices may be embodied by the same hardware item. The use of the words first, second, and third, etc. does not indicate any order. These words can be interpreted as names. The steps in the above embodiments should not be understood as limitations on the order of execution unless otherwise specified.

Claims

1. A motor winding structure, characterized in that: include: The positioning member (1) is provided with a first connecting portion (11), a second connecting portion (12), and a third connecting portion (13); two ends of the first connecting portion (11) are respectively connected to the second connecting portion (12) and the third connecting portion (13); and the first connecting portion (11), the second connecting portion (12), and the third connecting portion (13) are used to enclose a first wire groove and a second wire groove; and a winding member (2), wherein the winding member (2) is composed of a plurality of winding wires in parallel, and when the winding member (2) is wound along the first connecting portion (11), it passes through and is fixed in the first wire groove and the second wire groove in sequence; in, A first clamping portion (14) and a second clamping portion (15) are respectively arranged on both sides of the second connecting portion, and the first clamping portion (14) of one positioning member (1) is meshed with the second clamping portion (15) of an adjacent positioning member (1); a plurality of positioning members (1) are clamped end to end through the first clamping portion (14) and the second clamping portion (15) to form a positioning core ring (3), and in the positioning core ring (3), two adjacent third connecting portions (13) are arranged without contact; The angle (A) between the second connecting portion (12) and the first connecting portion (11) is a right angle, and the angle (B) between the third connecting portion (13) and the second connecting portion (11) is an obtuse angle; the outer side surface of the second connecting portion (12) is an arc-shaped surface, and a first groove (16) is provided in the middle of the outer side surface of the second connecting portion (12).

2. The motor winding structure according to claim 1, characterized in that: The second connection portion is longer than the third connection portion.

3. The motor winding structure according to claim 1, characterized in that: The adjacent positioning members (1) are fastened and fixed by welding or gluing; the positioning member (1) is also provided with a connection sleeve, the connection sleeve is on the outer surface of the first connecting member, and the wrapping member (2) is wrapped and fixed on the connection sleeve.

4. The motor winding structure according to claim 1, characterized in that: The winding member (2) is formed by a plurality of winding wires being twisted and wound around each other; or the winding member (2) is formed by a plurality of winding wires being wound around in parallel.

5. The motor winding structure according to claim 4, characterized in that: The winding member (2) is composed of six parallel winding wires.

6. A motor, characterized in that: The invention comprises the motor winding structure as described in any one of claims 1 to 5.