Copper sulfate crystal recovery device
By designing an automated copper sulfate crystal recovery device, the box, feed pipe, filter mesh and spiral discharge assembly are used to solve the problems of low efficiency of manual shovel material and the emission of toxic gases, and an efficient and safe recycling process is achieved.
Patent Information
- Application Number
- CN202420848884.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the recycling process of existing copper sulfate crystals, manual shoveling is inefficient, poses safety hazards, and may lead to the dispersion of toxic gases, affecting workers' health and environment.
A copper sulfate crystal recovery device including a box, a feed pipe, a filter mesh and a screw discharge assembly is designed to achieve crystal recovery without manual operation through an automated filter drying and screw conveyor, and the emission of toxic gas is reduced through the box cover.
It improves the efficiency of copper sulfate crystal recycling, reduces the labor intensity of workers, reduces the emission of toxic gases, and protects workers' health and environment.
Smart Images

Figure CN222623810U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a crystal recovery device, and more specifically, particularly to a copper sulfate crystal recovery device. Background Art
[0002] Copper sulfate crystals refer to the removal of copper ions from a copper sulfate solution by crystal growth. The physical cooling method of copper sulfate crystals is an environmentally friendly and efficient method for removing copper ions. It uses copper ions Cu2+ and sulfate ions SO42- in a sulfuric acid and hydrogen peroxide micro-etching solution to form copper sulfate crystals under saturated conditions for separation and recovery, and then physically cools the solution through an ice water pipe to condense and precipitate.
[0003] In the existing recycling process, after the precipitation and crystallization are completed, the copper sulfate pentahydrate crystals are output to the collection tank through a screw conveyor for collection and filtering of the small amount of liquid carried, and then the crystals in the collection tank are recycled. In the existing process, when recycling the crystals in the collection tank, the crystals are usually scooped up manually with a shovel for bagging or transportation. This kind of manual shoveling can only be done from top to bottom, so the screw conveyor cannot continuously transport the crystals to the collection tank during shoveling, and the recycling efficiency is low. At the same time, in order to facilitate shoveling, the collection tank can only be set to an open type, and the small amount of toxic gas present will be emitted into the working environment, affecting the health of the workers. Utility Model Content
[0004] The utility model aims to provide a copper sulfate crystal recovery device with simple structure and automatic discharging in view of the deficiencies of the above-mentioned prior art.
[0005] The technical solution of the utility model is achieved as follows: a copper sulfate crystal recovery device comprises a box body, a box cover is provided on the box body, a feed pipe connected to an external crystallization device and communicating with the box cover is provided above the box body; two filter screens for draining moisture are symmetrically and inclined in the middle of the box body, and a spiral discharge assembly is provided between the inclined lower ends of the two filter screens; an umbrella-shaped guide plate matched with the two filter screens is provided at the proximal end of the box body opening below the feed pipe; a liquid extraction pipe for recovering liquid is provided at the bottom of the box body.
[0006] In the above-mentioned copper sulfate crystal recovery device, the box cover includes a mounting frame that matches the open end of the box body, a mounting ring is provided on the feed pipe, and a cover body made of flexible corrosion-resistant material is connected between the mounting frame and the mounting ring.
[0007] Two first hanging rings are symmetrically arranged on the installation frame, a bracket connected to the side wall of the material conveying pipe is arranged above each first hanging ring, and a hook matched with the first hanging ring is arranged at the bottom of the bracket.
[0008] In the above-mentioned copper sulfate crystal recovery device, the box body includes a lower box body for collecting liquid, and the liquid extraction pipe is arranged in the lower box body; an upper box body with upper and lower openings is provided on the lower box body, and the filter screen and the spiral discharge assembly are arranged in the lower end near the upper box body; a limit ring cooperating with the inner wall of the lower box body is provided at the lower open end of the upper box body.
[0009] In the above-mentioned copper sulfate crystal recovery device, the filter screen includes a frame, on which a mesh frame with a surface covered with filter paper is provided; a second hanging ring is provided at the upper end of the frame, and a plurality of stoppers are provided at the bottom of the lower end of the frame.
[0010] Support blocks are arranged on the inner walls of both sides of the box body, and baffles are arranged on both sides of the spiral discharging assembly; when the filter screen is placed in the box body, the upper end of the frame is placed on the support blocks, and the baffles are closely attached to the outer sides of the baffles.
[0011] In the above-mentioned copper sulfate crystal recovery device, the umbrella-shaped guide plate includes a mounting rod with a T-shaped vertical cross-section, and guide plates inclined on both sides are symmetrically arranged on the mounting rod; a mounting beam parallel to the spiral discharging assembly is provided at the proximal end of the opening end of the box body, and a mounting groove matching the mounting rod is provided on the mounting beam; and third hanging rings are provided at both ends of the guide plate along the length direction.
[0012] After the utility model adopts the above structure, the moisture of the copper sulfate crystals is filtered out through the filter screen and then guided to the spiral conveying component for timing or quantitative output, without manual operation, and the spiral conveying component is located at the bottom, and the upper feeding pipe can continue to feed the material during the discharge, effectively improving the crystal recovery efficiency and reducing the labor of workers. In addition, the box cover can reduce the emission of toxic gases into the surrounding environment, reduce pollution to the environment, and protect the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the main cross-section of the utility model;
[0016] Figure 3 It is a schematic diagram of the structure of the side cross-section of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the filter screen of the utility model;
[0018] Figure 5 It is a partial structural schematic diagram of A of the utility model.
[0019] In the figure: 1. box body; 1a. lower box body; 1b. upper box body; 1c. limit ring; 2. box cover; 2a. mounting frame; 2b. mounting ring; 2c. cover body; 2d. first lifting ring; 2e. bracket; 2f. hook; 3. feed pipe; 4. filter screen; 4a. frame; 4b. grid; 4c. second lifting ring; 4d. block; 4e. support block; 4f. baffle; 5. spiral discharge assembly; 6. umbrella-shaped guide plate; 6a. mounting rod; 6b. guide plate; 6c. mounting beam; 6d. mounting groove; 6e. third lifting ring; 7. liquid extraction pipe. DETAILED DESCRIPTION
[0020] See also Figure 1-5 As shown, a copper sulfate crystal recovery device of the utility model comprises a box body 1, a box cover 2 is provided on the box body 1, a feed pipe 3 connected to an external crystallization device and connected to the box cover 2 is provided above the box body 1; two filter screens 4 for filtering out moisture are symmetrically and tilted in the middle of the box body 1, and a spiral discharge assembly 5 is provided between the tilted lower ends of the two filter screens 4; an umbrella-shaped guide plate 6 matched with the two filter screens 4 is provided at the proximal end of the opening end of the box body 1 below the feed pipe 3; a liquid extraction pipe 7 for recovering liquid is provided at the bottom of the box body 1. The moisture of the copper sulfate crystals is filtered out by the filter screen and then guided to the spiral conveying assembly for timed or quantitative output. The spiral conveying assembly is located at the bottom, and the feed pipe above can continue to convey the feed when discharging, effectively improving the crystal recovery efficiency and reducing the labor of workers. In addition, the box cover can reduce the emission of toxic gases into the surrounding environment, reduce environmental pollution, and protect the health of workers.
[0021] The inclination angle between the filter screen and the horizontal plane is 15-25°, so that the copper sulfate crystals can stay for a sufficient time to fully drain the carried liquid while sliding down the filter screen.
[0022] The spiral conveying assembly includes a motor, spiral blades, etc., and its specific structure and connection method are all existing technologies and will not be repeated here.
[0023] In this embodiment, the box cover 2 includes a mounting frame 2a matched with the open end of the box body 1, a mounting ring 2b is provided on the feed pipe 3, and a cover body 2c made of a flexible corrosion-resistant material is connected between the mounting frame 2a and the mounting ring 2b.
[0024] Two first hanging rings 2d are symmetrically arranged on the installation frame 2a, and a bracket 2e connected to the side wall of the material conveying pipe 3 is arranged above each first hanging ring 2d, and a hook 2f matching with the first hanging ring 2d is arranged at the bottom of the bracket 2e. When it is necessary to clean the inside of the box, the installation frame is lifted and the first hanging ring is hung on the hook.
[0025] Preferably, the box 1 includes a lower box 1a for collecting liquid, and the liquid extraction pipe 7 is arranged in the lower box 1a; an upper box 1b with upper and lower openings is arranged on the lower box 1a, and the filter screen 4 and the spiral discharge assembly 5 are arranged at the lower end near the upper box 1b; a limit ring 1c matching the inner wall of the lower box 1a is arranged at the lower open end of the upper box 1b. With this structure, it is convenient to disassemble and clean the lower box, and the connection between the upper end of the limit ring and the inner side of the upper box is set as a connection angle inclined downward to prevent the filtered copper sulfate solution from accumulating at the upper end of the limit ring, and to prevent the precipitation and crystallization after long-term accumulation of liquid from being difficult to clean and causing waste.
[0026] In this embodiment, the filter screen 4 includes a frame 4a, on which a mesh frame 4b with a surface covered with filter paper is provided; a second hanging ring 4c is provided at the upper end of the frame 4a, and a plurality of stoppers 4d are provided at the bottom of the lower end of the frame 4a. Since the copper sulfate crystals are in powder form and have a small volume, they need to pass through a filter membrane or filter paper. At the same time, since the copper sulfate crystals do not carry much water, they need to stay for a period of time to filter out the water. Using filter paper with a large surface friction can slow down the speed of the copper sulfate crystals sliding down, so that the water can be filtered out as much as possible.
[0027] Support blocks 4e are provided on the inner walls of both sides of the box 1, and baffles 4f are provided on both sides of the spiral discharging assembly 5; when the filter 4 is placed in the box 1, the upper end of the frame 4a is placed on the support block 4e, and the baffle 4d is close to the outer side of the baffle 4f. With this structure, it is convenient to disassemble the filter for cleaning or replacement. When installing, first hook the second lifting ring with a lifting device to lift the filter, and then slowly lower the upper end of the frame onto the support block after the bottom of the lower end of the frame contacts the baffle to complete the installation.
[0028] In this embodiment, preferably, the umbrella-shaped guide plate 6 includes a mounting rod 6a with a T-shaped vertical cross section, and guide plates 6b inclined toward both sides are symmetrically arranged on the mounting rod 6a; a mounting beam 6c parallel to the spiral discharging assembly 5 is arranged at the proximal end of the opening end of the box body 1, and a mounting groove 6d matching the mounting rod 6a is arranged on the mounting beam 6c; and a third hanging ring 6e is arranged at both ends of the guide plate 6b along the length direction. With this structure, it is convenient to disassemble and assemble the umbrella-shaped guide plate, and avoid interference caused by the umbrella-shaped guide plate when disassembling and assembling the filter screen or cleaning the inside of the box body. At the same time, the bottom of the mounting rod and the mounting groove can be set to a hemispherical shape, so that the bottom of the mounting rod can smoothly enter the mounting groove during installation.
[0029] During operation, the copper sulfate crystals generated in the precipitation crystallization equipment are transported into the upper box through the feed pipe, filtered on the mesh filter paper on both sides of the guide plate and gradually fall downward into the spiral discharging component. When the copper sulfate crystals in the first box reach a certain amount, the spiral discharging component starts to discharge.
[0030] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the explanation of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.
Claims
1. A copper sulfate crystal recovery device, comprising a housing (1), characterized in that: The box body (1) is provided with a box cover (2), and a feed pipe (3) connected to an external crystallization device and communicating with the box cover (2) is provided above the box body (1); two filter screens (4) for filtering out moisture are symmetrically and inclined in the middle of the box body (1), and a spiral discharge assembly (5) is provided between the inclined lower ends of the two filter screens (4); an umbrella-shaped guide plate (6) cooperating with the two filter screens (4) is provided at the proximal end of the opening of the box body (1) below the feed pipe (3); and a liquid extraction pipe (7) for recovering liquid is provided at the bottom of the box body (1).
2. A copper sulfate crystal recovery device according to claim 1, characterized in that, The box cover (2) comprises a mounting frame (2a) matched with the open end of the box body (1), a mounting ring (2b) is provided on the material conveying pipe (3), and a cover body (2c) made of a flexible corrosion-resistant material is connected between the mounting frame (2a) and the mounting ring (2b); Two first hanging rings (2d) are symmetrically arranged on the installation frame (2a), a bracket (2e) connected to the side wall of the material conveying pipe (3) is arranged above each first hanging ring (2d), and a hook (2f) matching with the first hanging ring (2d) is arranged at the bottom of the bracket (2e).
3. A copper sulfate crystal recovery device according to claim 1, characterized in that, The box body (1) comprises a lower box body (1a) for collecting liquid, the liquid extraction pipe (7) being arranged in the lower box body (1a); an upper box body (1b) with upper and lower openings being arranged on the lower box body (1a), the filter screen (4) and the spiral discharge assembly (5) being arranged near the lower end of the upper box body (1b); and a limit ring (1c) cooperating with the inner wall of the lower box body (1a) being arranged at the lower open end of the upper box body (1b).
4. A copper sulfate crystal recovery device according to claim 1, characterized in that, The filter screen (4) comprises a frame (4a), on which a mesh frame (4b) with a surface covered with filter paper is provided; a second hanging ring (4c) is provided at the upper end of the frame (4a), and a plurality of stoppers (4d) are provided at the bottom of the lower end of the frame (4a); Support blocks (4e) are provided on the inner walls of both sides of the box body (1), and baffles (4f) are provided on both sides of the spiral discharge assembly (5); when the filter screen (4) is placed in the box body (1), the upper end of the frame (4a) is placed on the support blocks (4e), and the baffles (4d) are closely attached to the outer sides of the baffles (4f).
5. A copper sulfate crystal recovery device according to claim 1, characterized in that, The umbrella-shaped guide plate (6) comprises a mounting rod (6a) with a T-shaped vertical cross section, on which guide plates (6b) inclined toward both sides are symmetrically arranged; a mounting beam (6c) parallel to the spiral discharge assembly (5) is arranged at the proximal end of the opening end of the box body (1), and a mounting groove (6d) matching the mounting rod (6a) is arranged on the mounting beam (6c); and third hanging rings (6e) are arranged at both ends of the guide plate (6b) along the length direction.