Pulping device for iron black production

By introducing feed components and a stirring system into the beating device produced by iron black, the problem of low beating efficiency in the prior art is solved, and a faster and more uniform beating process is achieved.

CN222624358UActive Publication Date: 2025-03-18JIAOZUO BILLIONS UNITED PIGMENT CO LTD
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Patent Information

Application Number
CN202420413563.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-18
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing iron black slurry beating device is inefficient during the production process, and the iron oxide black filter cake is prone to sink to the bottom during the beating process, resulting in the need to extend the stirring time to obtain a suitable slurry.

Method used

A beating device for iron black production is designed, including a feed assembly and a stirring system. The feed assembly includes a crushing roller and a spray assembly, which is used to crush the iron oxide black filter cake, and the spray assembly is used to flush the crushing roller to ensure uniform mixing of the materials.

Benefits of technology

By breaking the iron oxide black filter cake, the beat time is reduced, the beat efficiency is improved, and the uniformity and quality of the slurry are ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222624358U_ABST
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Abstract

The utility model relates to the technical field of iron black production devices, and discloses a pulping device for iron black production, which comprises a tank body, a discharge pipe is arranged at the center of the bottom of the tank body, and a valve is arranged on the discharge pipe; a motor A is arranged in the center of the upper end face of the tank; a rotating shaft is arranged in the tank body; the motor A drives the rotating shaft to rotate in the tank body; a water inlet pipe A is also arranged on the upper end surface of the tank body; the device further comprises a feeding assembly. The feeding assembly comprises a motor B, two crushing rollers, a feeding box, a feeding pipe and a connecting hopper; according to the feeding assembly disclosed by the utility model, iron oxide black filter cakes can be conveniently scattered, and the scattered iron oxide black filter cakes are easier to pulp, so that the pulping time is shortened, and the pulping efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of iron black production devices, in particular to a pulping device used for iron black production. Background Art

[0002] Iron black, also known as iron black pigment, is an iron oxide pigment with the chemical name ferroferric oxide. It has a saturated bluish-black color and a relative density of 4.73. It has high covering power and tinting power, and is very stable to light and atmosphere.

[0003] The production process of iron black pigment involves a pulping process, in which the iron oxide black filter cake needs to be put into a barrel and water is added for pulping, and a slurry of a certain mass concentration is prepared, and then other steps are performed to obtain a suitable iron black pigment. When the pulping device in the prior art is in use, the iron oxide black filter cake is often broken up and mixed with water to form a slurry by the rotation of the stirring paddle on the rotating shaft. However, in actual use, since the pulping object is the iron oxide black filter cake, the filter cake itself is extruded under a certain pressure, so the first thing to do in the pulping process is to break up the iron oxide black filter cake; but the mass of the block filter cake is large, and it is easy to sink to the bottom during the pulping process, and the entire stirring and pulping time needs to be extended to obtain a suitable slurry, which prolongs the pulping time and reduces the efficiency of pulping.

[0004] Therefore, there is an urgent need for a pulping device for iron black production to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to overcome the existing technical problems and provide a pulping device for iron black production.

[0006] In order to achieve the above-mentioned purpose, the utility model is implemented according to the following technical scheme:

[0007] The beating device for iron black production comprises a tank body, a discharge pipe is arranged at the bottom center of the tank body, and a valve is arranged on the discharge pipe; a motor A is arranged at the center of the upper end surface of the tank body; a rotating shaft is arranged in the tank body; the motor A drives the rotating shaft to rotate in the tank body; a water inlet pipe A is also arranged on the upper end surface of the tank body; and a feeding assembly is also included;

[0008] The feeding assembly includes a motor B, two crushing rollers, a feeding box, a feeding pipe, and a connecting bucket;

[0009] The feed box is a rectangular parallelepiped with an open lower end, and the feed pipe is connected to the upper end of the feed box; the connecting bucket is a rectangular bucket, the upper end of the connecting bucket matches the lower end of the feed box and is fixedly connected to the feed box; the tail of the connecting bucket is fixedly connected to the upper end of the tank body;

[0010] The crushing rollers are symmetrically arranged in the feed box, and the motor B drives the two crushing rollers to move relative to each other; the feed pipe is arranged at the center of the upper end surface of the feed box;

[0011] A plurality of stirring rods are installed on the rotating shaft located inside the tank body; the water inlet pipe A is connected to the water inlet main pipe.

[0012] The motors A, B and C in the present invention are all motors commonly used in the art. Those skilled in the art are aware of their structures and control methods, and will not be described in detail here.

[0013] During the use of the utility model, the iron oxide black filter cake (hereinafter referred to as material) enters the feed box from the feed pipe, is squeezed and crushed by the two crushing rollers of the feed box, and then falls into the tank body along the connecting bucket to participate in stirring and beating. The feeding component is arranged to crush the iron oxide black filter cake during the feeding process to prevent large pieces of the iron oxide black filter cake from falling into the tank body. The crushed iron oxide black filter cake is easier to disperse and beate inside the tank body, which reduces the beating time and improves the beating efficiency.

[0014] Specifically, the two crushing rollers rotate via gear transmission, that is, it is only necessary to connect the motor B to the rotating shaft of one of the crushing rollers to drive the two crushing rollers to rotate relative to each other; the crushing rollers are also provided with crushing teeth.

[0015] Preferably, it also includes a spray assembly; the spray assembly includes a left spray pipe and a right spray pipe; the left spray pipe and the right spray pipe are symmetrically arranged on the left and right sides of the feed pipe; the tail of the left spray pipe is tilted to point to the lower right, and the tail of the right spray pipe is tilted to point to the lower left; the left spray pipe and the right spray pipe are both connected to the water inlet main pipe.

[0016] The arrangement of the left spray pipe and the right spray pipe facilitates the black iron oxide filter cake to be sprayed during the crushing process, and can wash the black iron oxide adhering to the crushing roller into the tank body.

[0017] Preferably, the left spray pipe and the right spray pipe are both rotatably arranged on the upper end surface of the feed box through bearings; the left spray pipe head and the right spray pipe head are both provided with a rotating joint, and the rotating joint is connected to a connecting pipe connected to the water inlet main pipe;

[0018] A motor C is arranged on the rear side of the feed pipe through a support frame, and a rotating shaft is connected to the movable end of the motor C, on which a transmission wheel C and a transmission wheel D are fixedly arranged; a transmission wheel A is fixedly arranged on the left spray pipe above the feed box, and a transmission wheel B is fixedly arranged on the right spray pipe above the feed box;

[0019] The transmission wheel C is connected to the transmission wheel A through the transmission belt A, and the transmission wheel D is connected to the transmission wheel B through the transmission belt B; the motor C drives the rotating shaft to rotate, driving the left spray pipe and the right spray pipe to rotate.

[0020] The setting of motor C is convenient for driving the left spray pipe and the right spray pipe to rotate after the feeding is completed, so as to achieve the effect of flushing and spraying the crushing roller, the feed box and the lower hopper, and avoid the material remaining in the feed box.

[0021] Preferably, a spray ring pipe is also provided in the tank body;

[0022] The spray ring pipe is fixedly arranged at the upper part of the tank body through a connecting rod; a plurality of nozzles are arranged around the spray ring pipe at equal distances, and the nozzles point to the inner wall of the tank body; the spray ring pipe is connected to a water inlet pipe B, and the water inlet pipe B is connected to the water inlet main pipe.

[0023] The provision of the spray ring pipe can assist in the inflow of water into the interior of the tank body, and secondly, the interior of the tank body can be cleaned by inflow of water through the spray ring pipe after the use of the tank body.

[0024] Preferably, the tail of the rotating shaft extends into the discharge pipe; and a spiral feeding blade is arranged on the rotating shaft located in the discharge pipe.

[0025] The setting of the spiral feeding blades facilitates the material entering the discharge pipe to be sent into the tank body for pulping, so that all the materials participate in the pulping process; and it can also avoid blockage of the discharge pipe.

[0026] Preferably, a V-shaped stirring rod is further arranged on the rotating shaft above the spiral feeding slurry, and the V-shaped stirring rod plays the role of further breaking up the materials at the bottom of the paddle tank body for slurrying.

[0027] Preferably, the feed box is located on the left side of the upper end surface of the tank body, and the water inlet pipe B and the water inlet pipe A are located on the right side of the upper end surface of the tank body; the water inlet pipe B and the water inlet pipe A are respectively provided with water valves B and water valves A; and a water valve C is provided on the water inlet main pipe on the left side of the water inlet pipe B and the water inlet pipe A.

[0028] The settings of water valve A, water valve B, and water valve C facilitate the control of water inflow into the tank. For example, water valve A and water valve C can be opened to allow water to flow into the tank through the spray assembly and water inlet pipe A. At the same time, a flow meter can be set on the water inlet main pipe on the right side of water inlet pipe B and water inlet pipe A to control the amount of water inflow.

[0029] Components not limited in the present invention all adopt conventional means in the field. Those skilled in the art can select their models and installation methods according to actual usage requirements and clearly understand how to install and control them, which will not be described in detail here.

[0030] The utility model achieves the following beneficial effects:

[0031] The utility model has a simple structure and is easy to operate; the feeding component of the utility model is convenient for breaking up the iron oxide black filter cake, and the broken iron oxide black filter cake is easier to pulp, which reduces the pulping time and improves the pulping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0033] Figure 2 for Figure 1 A schematic diagram of the structure of the feed assembly;

[0034] Figure 3 for Figure 2 Top view of the .

[0035] In the figure: 1. tank; 2. discharge pipe; 3. valve; 4. motor A; 5. rotating shaft; 6. water inlet pipe A; 7. motor B; 8. crushing roller; 9. feed box; 10. feed pipe; 11. connecting bucket; 12. stirring rod; 13. water inlet main pipe; 14. gear; 15. crushing teeth; 16. left spray pipe; 17. right spray pipe; 18. rotating joint; 19. connecting pipe; 20. support frame; 21. motor C; 22. Rotating shaft; 23. Transmission wheel C; 24. Transmission wheel D; 25. Transmission wheel A; 26. Transmission wheel B; 27. Transmission belt A; 28. Transmission belt B; 29. ​​Mark A; 30. Mark B; 31. Spray ring pipe; 32. Connecting rod; 33. Nozzle; 34. Water inlet pipe B; 35. Spiral feeding paddle; 36. V-shaped stirring rod; 37. Water valve B; 38. Water valve A; 39. Water valve C. DETAILED DESCRIPTION

[0036] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0037] Example 1

[0038] like Figures 1 to 3 As shown, the pulping device for iron black production includes a tank body 1, a discharge pipe 2 is arranged at the bottom center of the tank body, and a valve 3 is arranged on the discharge pipe; a motor A4 is arranged at the center of the upper end surface of the tank body; a rotating shaft 5 is arranged in the tank body; the motor A drives the rotating shaft to rotate in the tank body; a water inlet pipe A6 is also arranged on the upper end surface of the tank body; and a feeding assembly is also included;

[0039] The feeding assembly includes a motor B7, two crushing rollers 8, a feeding box 9, a feeding pipe 10, and a connecting bucket 11;

[0040] The feed box is a rectangular parallelepiped with an open lower end, and the feed pipe is connected to the upper end of the feed box; the connecting bucket is a rectangular bucket, the upper end of the connecting bucket matches the lower end of the feed box and is fixedly connected to the feed box; the tail of the connecting bucket is fixedly connected to the upper end of the tank body;

[0041] The crushing rollers are symmetrically arranged in the feed box, and the motor B drives the two crushing rollers to move relative to each other; the feed pipe is arranged at the center of the upper end surface of the feed box;

[0042] A plurality of stirring rods 12 are installed on the rotating shaft located inside the tank body; the water inlet pipe A is connected to the water inlet main pipe 13.

[0043] The two crushing rollers are driven to rotate via the gear 14, that is, it is only necessary to connect the motor B to the rotating shaft of one of the crushing rollers to drive the two crushing rollers to rotate relative to each other; crushing teeth 15 are also provided on the crushing rollers.

[0044] It also includes a spray assembly; the spray assembly includes a left spray pipe 16 and a right spray pipe 17; the left spray pipe and the right spray pipe are symmetrically arranged on the left and right sides of the feed pipe; the tail of the left spray pipe is tilted to the lower right, and the tail of the right spray pipe is tilted to the lower left; the left spray pipe and the right spray pipe are both connected to the water inlet main pipe.

[0045] The left spray pipe and the right spray pipe are both rotatably arranged on the upper end surface of the feed box through bearings; the head of the left spray pipe and the head of the right spray pipe are both provided with a rotary joint 18, and the rotary joints are connected with a connecting pipe 19 connected to the water inlet main pipe;

[0046] A motor C21 is provided at the rear side of the feed pipe through a support frame 20, and a rotating shaft 22 is connected to the movable end of the motor C, on which a transmission wheel C23 and a transmission wheel D24 are fixedly provided; a transmission wheel A25 is fixedly provided on the left spray pipe above the feed box, and a transmission wheel B26 is fixedly provided on the right spray pipe above the feed box;

[0047] The transmission wheel C is connected to the transmission wheel A through the transmission belt A27, and the transmission wheel D is connected to the transmission wheel B through the transmission belt B28; the motor C drives the rotating shaft to rotate, driving the left spray pipe and the right spray pipe to rotate.

[0048] The transmission wheel A is provided with a mark A29, and the position of the mark A matches the position of the tail of the left spray pipe; the transmission wheel B is provided with a mark B30, and the position of the mark B matches the position of the tail of the right spray pipe. The setting of the mark A and the mark B facilitates the positioning of the tail of the left spray pipe and the tail of the right spray pipe.

[0049] The tank body is also provided with a spray ring pipe 31;

[0050] The spray ring pipe is fixedly arranged at the upper part of the tank body by a connecting rod 32; a plurality of nozzles 33 are arranged around the spray ring pipe at equal distances, and the nozzles point to the inner wall of the tank body; the spray ring pipe is connected to a water inlet pipe B34, and the water inlet pipe B is connected to the water inlet main pipe.

[0051] The tail of the rotating shaft extends into the discharge pipe; a spiral feeding blade 35 is arranged on the rotating shaft located in the discharge pipe.

[0052] A V-shaped stirring rod 36 is also provided on the rotating shaft above the spiral feeding slurry. The feed box is located on the left side of the upper end surface of the tank body, and the water inlet pipe B and the water inlet pipe A are located on the right side of the upper end surface of the tank body; the water inlet pipe B and the water inlet pipe A are respectively provided with a water valve B37 and a water valve A38; the water inlet main pipe on the left side of the water inlet pipe B and the water inlet pipe A is provided with a water valve C39.

[0053] When this embodiment is in use, the iron oxide black filter cake (hereinafter referred to as the material) enters the feed box from the feed pipe, is squeezed and crushed by the two crushing rollers of the feed box, and then falls into the tank body along the connecting bucket to participate in stirring and beating. During the material feeding process, water is simultaneously fed into the tank body, and the rotating shaft is driven to rotate. When the water valve C is opened, water can be fed through the left spray pipe and the right spray pipe while the crushing roller is rinsed. The water inlet pipe A and the water inlet pipe B can be opened or closed according to the actual water inlet demand. When the material has entered, the left spray pipe and the right spray pipe are driven to rotate to rinse the feed box, the crushing roller, and the feed hopper. After the water intake and feeding are all completed, the corresponding water valve can be closed to continue beating. During the beating process, the spiral feeding blade can be driven to continuously flip the material in the discharge pipe upward. After the beating is completed, the beated material is discharged from the discharge pipe. The spray ring pipe can then be used to feed water into the tank body to rinse the tank body.

[0054] The technical solution of the present utility model is not limited to the above-mentioned specific embodiments, and all technical variations made according to the technical solution of the present utility model fall within the protection scope of the present utility model.

Claims

1. A pulping device for iron black production, comprising a tank body, a discharge pipe is arranged at the bottom center of the tank body, and a valve is arranged on the discharge pipe; a motor A is arranged at the center of the upper end surface of the tank body; a rotating shaft is arranged in the tank body; the motor A drives the rotating shaft to rotate in the tank body; and a water inlet pipe A is also arranged on the upper end surface of the tank body; the characteristics are: Also included is a feed assembly; The feeding assembly includes a motor B, two crushing rollers, a feeding box, a feeding pipe, and a connecting bucket; The feed box is a rectangular parallelepiped with an open lower end, and the feed pipe is connected to the upper end of the feed box; the connecting bucket is a rectangular bucket, the upper end of the connecting bucket matches the lower end of the feed box and is fixedly connected to the feed box; the tail of the connecting bucket is fixedly connected to the upper end of the tank body; The crushing rollers are symmetrically arranged in the feed box, and the motor B drives the two crushing rollers to move relative to each other; the feed pipe is arranged at the center of the upper end surface of the feed box; A plurality of stirring rods are installed on the rotating shaft located inside the tank body; the water inlet pipe A is connected to the water inlet main pipe.

2. The pulping device for iron black production according to claim 1, characterized in that: It also includes a spray assembly; the spray assembly includes a left spray pipe and a right spray pipe; the left spray pipe and the right spray pipe are symmetrically arranged on the left and right sides of the feed pipe; the tail of the left spray pipe is tilted to point to the lower right, and the tail of the right spray pipe is tilted to point to the lower left; the left spray pipe and the right spray pipe are both connected to the water inlet main pipe.

3. The pulping device for iron black production according to claim 2, characterized in that: The left spray pipe and the right spray pipe are both rotatably arranged on the upper end surface of the feed box through bearings; the left spray pipe head and the right spray pipe head are both provided with a rotating joint, and the rotating joint is connected to a connecting pipe connected to the water inlet main pipe; A motor C is arranged on the rear side of the feed pipe through a support frame, and a rotating shaft is connected to the movable end of the motor C, on which a transmission wheel C and a transmission wheel D are fixedly arranged; a transmission wheel A is fixedly arranged on the left spray pipe above the feed box, and a transmission wheel B is fixedly arranged on the right spray pipe above the feed box; The transmission wheel C is connected to the transmission wheel A through the transmission belt A, and the transmission wheel D is connected to the transmission wheel B through the transmission belt B; the motor C drives the rotating shaft to rotate, driving the left spray pipe and the right spray pipe to rotate.

4. The pulping device for iron black production according to claim 3 is characterized in that: A spray ring pipe is also provided in the tank body; The spray ring pipe is fixedly arranged at the upper part of the tank body through a connecting rod; a plurality of nozzles are arranged around the spray ring pipe at equal distances, and the nozzles point to the inner wall of the tank body; the spray ring pipe is connected to a water inlet pipe B, and the water inlet pipe B is connected to the water inlet main pipe.

5. The pulping device for iron black production according to claim 4, characterized in that: The tail of the rotating shaft extends into the discharge pipe; a spiral feeding blade is arranged on the rotating shaft located in the discharge pipe.