Granulator capable of adjusting particle size in production of compound microbial fertilizer

By designing a composite microbial fertilizer granulator with adjustable particle size, the problem of single particle size of the existing granulator is solved, and the efficient adaptability and resource utilization efficiency of the granulator are achieved, meeting different market demands.

CN222624466UActive Publication Date: 2025-03-18SHANDONG GREEN SIFANG ECOLOGICAL AGRI TECH CO LTD
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Patent Information

Application Number
CN202421339718.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing granulator can only produce fertilizers of the same particle size, resulting in limited adaptability, insufficient resource utilization and limited production efficiency, and cannot meet the demand for fertilizer particle sizes of different crops and soil conditions.

Method used

A granulator with adjustable particle size of composite microbial fertilizer is designed, adopting a casual disassembled leakage plate structure and a slidable adjustment mechanism. Through the cooperation of the knob and the cross shaft, leakage plates of different apertures can be quickly replaced, and fertilizer production of different lengths and sizes can be achieved by adjusting the distance between the scraper and the leakage plate.

Benefits of technology

The particle size of the granulator is adjustable, the adaptability and resource utilization efficiency of the granulator are improved, and the production can be adjusted quickly according to market demand, reducing the need for shutdown adjustment and replacement of components.

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Abstract

The granulator comprises a shell, a cover plate is arranged at the upper end of the shell, a discharging opening is fixedly formed in the side wall of the lower end of the shell, an inclined baffle is fixedly installed at the position, at the lower end of the discharging opening, of the shell, a sleeve rod is fixedly installed on the inclined baffle, and the sleeve rod is fixedly connected with the upper end of the shell. A bushing plate is arranged at the upper end of the sleeve rod, a fixing shaft is fixedly installed at the lower end of the inner wall of the shell, the bushing plate rotationally sleeves the outer surface of the fixing shaft, a cross shaft is arranged at the upper end of the bushing plate, a threaded groove is formed in the upper end of the fixing shaft, and the lower end of the cross shaft is installed in the threaded groove in a threaded mode; a rotary knob is fixedly installed at the upper end of the cross shaft, and an adjusting mechanism is arranged on the sleeve rod. According to the utility model, the two pressing wheels are separated from the surface of the bushing plate by rotating the knob, so that the bushing plate can be taken out from the shell, bushing plates with different pore diameters can be conveniently replaced, and fertilizers with different particle sizes can be conveniently manufactured.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of production and processing of compound microbial fertilizers, in particular to a granulator with adjustable particle size for producing compound microbial fertilizers. Background Art

[0002] The main function of the granulator is to granulate the wet powder raw materials. This process can improve the properties of the material, such as fluidity and solubility, while increasing the density of the material, making it easier to store and transport. The granulator is widely used in many industries.

[0003] When using a general granulator, it can only produce fertilizer granules of one particle size. When it is necessary to produce granules of multiple particle sizes, it is necessary to replace the granulator with one that produces different particle sizes, or to use tools to disassemble the granulator to replace parts. The operation is more troublesome, and the following deficiencies are generated in the actual production process:

[0004] Limited adaptability: Different crops and soil conditions may require different fertilizer particle sizes. Small-particle fertilizers are more suitable for precision fertilization methods such as foliar spraying or drip irrigation, while large-particle fertilizers are more suitable for soil broadcasting or mechanized seeding.

[0005] Insufficient resource utilization: Due to the single particle size, the distribution and dissolution rate of fertilizer in the soil may be uneven, thus affecting the fertilizer effect;

[0006] Limited production efficiency: During the production process, if only one particle size of fertilizer can be produced, then when market demand changes, the pelletizer may need to be shut down for adjustment or replacement of parts to adapt to the new particle size requirements.

[0007] In order to improve the adaptability and market competitiveness of the pellet mill, it is possible to consider improving the pellet mill to facilitate the production of fertilizers with various particle sizes, help meet market demand, and improve resource utilization efficiency. Utility Model Content

[0008] The purpose of the utility model is to solve the problem that the existing granulator can only produce fertilizers with the same particle size, and to propose a granulator with adjustable particle size for producing compound microbial fertilizers.

[0009] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0010] A granulator with adjustable particle size for producing compound microbial fertilizers includes a shell, a cover plate is provided at the upper end of the shell, a discharge port is fixedly installed on the lower end side wall of the shell, an inclined baffle is fixedly installed at the lower end of the discharge port of the shell, a sleeve rod is fixedly installed on the inclined baffle, a leakage plate is provided at the upper end of the sleeve rod, a fixed shaft is fixedly installed at the lower end of the inner wall of the shell, the leakage plate is rotatably sleeved on the outer surface of the fixed shaft, a cross shaft is provided at the upper end of the leakage plate, a threaded groove is opened at the upper end of the fixed shaft, the lower end of the cross shaft is threadedly installed in the threaded groove, a knob is fixedly installed on the upper end of the cross shaft, and an adjustment mechanism is provided on the sleeve rod.

[0011] As a further description of the above technical solution, two pressure wheels are rotatably installed at both ends of the cross shaft, and the two pressure wheels are rotatably attached to the upper surface of the leak plate.

[0012] As a further description of the above technical solution, a rotating rod is provided on the outer surface of the fixed shaft, and two clamping holes are provided at the upper end of the rotating rod. The lower end of the leakage plate is fixedly connected to two clamping blocks, and the two clamping blocks are respectively slidably engaged in the two clamping holes, and the leakage plate is rotationally connected to the fixed shaft.

[0013] As a further description of the above technical solution, the adjustment mechanism includes two arc-shaped connecting rods slidably installed in the sleeve rod, the upper ends of the two arc-shaped connecting rods are fixedly connected to the scraper rods, and two sliding holes are evenly opened on the upper end side wall of the sleeve rod, and the scraper rods are slidably installed in the two sliding holes.

[0014] As a further description of the above technical solution, a number of latch teeth are evenly arranged on the side wall of one of the arc-shaped connecting rods, a fixing rod is fixedly installed on the inner wall of the shell, a second motor is fixedly installed on one side of the fixing rod, the output end of the second motor rotates through the outer surface of the fixing rod and is fixedly connected to a circular gear, and the circular gear is engaged with the number of latch teeth.

[0015] As a further description of the above technical solution, a fixed plate is fixedly installed on the lower end of the inner wall of the shell, and a first motor is fixedly installed on one side of the fixed plate. The output end of the first motor rotates through the outer surface of the fixed plate, and the output end of the first motor and the lower end of the rotating rod are respectively fixedly connected to two bevel gears, and the two bevel gears are engaged with each other.

[0016] As a further description of the above technical solution, two grooves are evenly formed on the upper end of the side wall of the leak plate.

[0017] As a further description of the above technical solution, a handle is fixedly mounted on one side of the upper end of the cover plate, and the side wall of the cover plate away from the handle is hinged to the upper end of the shell.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. In the utility model, a detachable drain plate structure is adopted. Through the cooperation between the threaded groove on the fixed shaft and the cross shaft, the two clamping blocks at the lower end of the drain plate and the two clamping holes on the rotating rod cooperate, so that the drain plate can be removed from the housing without the aid of tools, which is convenient for replacing drain plates with different apertures, thereby facilitating the production of fertilizers with different particle sizes.

[0020] 2. In the utility model, a slidable adjustment mechanism is adopted to make the scraper rod close to the lower end of the leaking plate. When the scraper rod is close to the leaking plate, the fertilizer is squeezed out of the leaking plate, and the scraper rod knocks down the squeezed fertilizer, which is convenient for manufacturing fertilizers of different lengths and sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure inside the shell of the utility model;

[0023] Figure 3 This is an exploded view of the structure of the connection between the cross circular shaft and the fixed shaft of the utility model;

[0024] Figure 4 This is a schematic structural diagram of the adjustment mechanism of the present utility model;

[0025] Figure 5 This is an exploded view of the structure of the connection between the round rod and the bushing of the present invention.

[0026] Reference numerals: 10, housing; 101, fixing plate; 102, fixing rod; 11, cover plate; 111, handle; 12, discharge port; 13, inclined baffle; 14, sleeve rod; 141, sliding hole;

[0027] 20. Fixed shaft; 201. Threaded groove; 21. Cross shaft; 22. Pressure wheel; 23. Knob; 24. Rotating rod; 241. Clamping hole; 25. Bushing; 251. Groove; 252. Clamping block; 26. Bevel gear; 27. First motor;

[0028] 30. Scraper rod; 31. Arc-shaped connecting rod; 311. Gear; 32. Circular gear; 33. Second motor. DETAILED DESCRIPTION

[0029] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0030] Please refer to the attached Figure 1-Figure 5 As shown, the utility model provides a technical solution: a granulator with adjustable particle size for producing compound microbial fertilizer, comprising a shell 10, characterized in that a cover plate 11 is provided at the upper end of the shell 10, a discharge port 12 is fixedly installed on the lower end side wall of the shell 10, an inclined baffle 13 is fixedly installed at the lower end of the discharge port 12 of the shell 10, a sleeve rod 14 is fixedly installed on the inclined baffle 13, a leak plate 25 is provided at the upper end of the sleeve rod 14, a fixed shaft 20 is fixedly installed at the lower end of the inner wall of the shell 10, the leak plate 25 is rotatably sleeved on the outer surface of the fixed shaft 20, a cross shaft 21 is provided at the upper end of the leak plate 25, a threaded groove 201 is opened at the upper end of the fixed shaft 20, the lower end of the cross shaft 21 is threadedly installed in the threaded groove 201, a knob 23 is fixedly installed on the upper end of the cross shaft 21, an adjusting mechanism is provided on the sleeve rod 14, and the cross shaft 21 can be removed from the fixed shaft 20 by cooperation between the threaded groove 201 in the fixed shaft 20 and the cross shaft 21.

[0031] In this embodiment, two pressing wheels 22 are rotatably mounted on both ends of the cross shaft 21. The two pressing wheels 22 are rotatably attached to the upper surface of the leaking plate 25 to facilitate squeezing the fertilizer.

[0032] In this embodiment, a rotating rod 24 is rotatably sleeved on the outer surface of the fixed shaft 20, and two clamping holes 241 are provided at the upper end of the rotating rod 24. The lower end of the leakage plate 25 is fixedly connected to two clamping blocks 252. The two clamping blocks 252 are respectively slidably engaged in the two clamping holes 241, and the leakage plate 25 is rotatably connected to the fixed shaft 20.

[0033] Specifically, by rotating the knob 23, the cross shaft 21 is driven to rotate on the fixed shaft 20, so that the lower end of the cross shaft 21 rotates out of the threaded groove 201 at the upper end of the fixed shaft 20, and at the same time, the leakage plate 25 is pulled to disengage the two clamping blocks 252 from the two clamping holes 241 at the upper end of the rotating rod 24, so that the operator can manually remove the leakage plate 25 from the shell 10, thereby facilitating the replacement of leakage plates 25 with different apertures to produce fertilizers with different particle sizes.

[0034] In this embodiment, the adjustment mechanism includes two arc-shaped connecting rods 31 slidably installed in the sleeve rod 14, and the upper ends of the two arc-shaped connecting rods 31 are fixedly connected to the scraper rod 30. Two sliding holes 141 are evenly opened on the upper end side wall of the sleeve rod 14, and the scraper rod 30 is slidably installed in the two sliding holes 141.

[0035] By adjusting the movement of the scraper rod 30 in the two sliding holes 141, the distance between the scraper rod 30 and the leaking plate 25 is adjusted. When the fertilizer is squeezed and falls from the leaking plate 25, the leaking plate 25 rotates and is knocked down by the obstruction of the scraper rod 30, which is convenient for producing fertilizers of different lengths and sizes.

[0036] In this embodiment, a number of latch teeth 311 are evenly provided on the side wall of one of the arc-shaped connecting rods 31, a fixed rod 102 is fixedly mounted on the inner wall of the shell 10, and a second motor 33 is fixedly mounted on one side of the fixed rod 102. The output end of the second motor 33 rotates through the outer surface of the fixed rod 102 and is fixedly connected to a circular gear 32. The circular gear 32 is engaged with the number of latch teeth 311. By starting the second motor 33 to drive the circular gear 32 to rotate, the circular gear 32 pushes the number of latch teeth 311 of one of the arc-shaped connecting rods 31 to move up and down, thereby adjusting the scraper rod 30 to slide up and down in the two sliding holes 141, and adjusting the distance between the scraper rod 30 and the leak plate 25.

[0037] In this embodiment, a fixing plate 101 is fixedly installed at the lower end of the inner wall of the shell 10, and a first motor 27 is fixedly installed on one side of the fixing plate 101. The output end of the first motor 27 rotates through the outer surface of the fixing plate 101, and the output end of the first motor 27 and the lower end of the rotating rod 24 are respectively fixedly connected to two bevel gears 26. The two bevel gears 26 are engaged with each other. By starting the first motor 27, one of the bevel gears 26 is driven to rotate, and the rotating rod 24 is driven to rotate through the transmission of the two bevel gears 26, thereby driving the leakage plate 25 to rotate.

[0038] In this embodiment, two grooves 251 are evenly formed on the upper end of the side wall of the leakage plate 25, so as to facilitate taking the leakage plate 25 out of the granulator.

[0039] In this embodiment, a handle 111 is fixedly mounted on one side of the upper end of the cover 11 to facilitate opening the cover 11 , and a side wall of the cover 11 away from the handle 111 is hinged to the upper end of the housing 10 .

[0040] The above description of the present invention is illustrative in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. A granulator with adjustable particle size for producing compound microbial fertilizer, comprising a housing (10), characterized in that: A cover plate (11) is provided at the upper end of the shell (10); a discharge port (12) is fixedly mounted on the side wall of the lower end of the shell (10); an inclined baffle (13) is fixedly mounted on the lower end of the discharge port (12) of the shell (10); a sleeve rod (14) is fixedly mounted on the inclined baffle (13); a leak plate (25) is provided at the upper end of the sleeve rod (14); a fixed shaft (20) is fixedly mounted on the lower end of the inner wall of the shell (10); the leak plate (25) is rotatably sleeved on the outer surface of the fixed shaft (20); a cross shaft (21) is provided at the upper end of the leak plate (25); a thread groove (201) is provided at the upper end of the fixed shaft (20); the lower end of the cross shaft (21) is threadedly mounted in the thread groove (201); a knob (23) is fixedly mounted on the upper end of the cross shaft (21); and an adjustment mechanism is provided on the sleeve rod (14).

2. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 1, characterized in that: Two pressing wheels (22) are rotatably mounted on both ends of the cross shaft (21), and the two pressing wheels (22) are rotatably attached to the upper surface of the leaking plate (25).

3. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 1, characterized in that: A rotating rod (24) is rotatably sleeved on the outer surface of the fixed shaft (20), and two clamping holes (241) are provided at the upper end of the rotating rod (24). Two clamping blocks (252) are fixedly connected to the lower end of the leak plate (25), and the two clamping blocks (252) are respectively slidably engaged in the two clamping holes (241), and the leak plate (25) is rotatably connected to the fixed shaft (20).

4. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 1, characterized in that: The adjustment mechanism comprises two arc-shaped connecting rods (31) slidably mounted in the sleeve rod (14); the upper ends of the two arc-shaped connecting rods (31) are fixedly connected with a scraper rod (30); two sliding holes (141) are evenly formed on the upper end side wall of the sleeve rod (14); and the scraper rod (30) is slidably mounted in the two sliding holes (141).

5. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 4, characterized in that: A plurality of latch teeth (311) are evenly arranged on the side wall of one of the arc-shaped connecting rods (31); a fixing rod (102) is fixedly mounted on the inner wall of the housing (10); a second motor (33) is fixedly mounted on one side of the fixing rod (102); an output end of the second motor (33) rotates through the outer surface of the fixing rod (102) and is fixedly connected to a circular gear (32); the circular gear (32) is meshed with the plurality of latch teeth (311).

6. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 3, characterized in that: A fixing plate (101) is fixedly mounted on the lower end of the inner wall of the housing (10), and a first motor (27) is fixedly mounted on one side of the fixing plate (101); an output end of the first motor (27) rotates and penetrates the outer surface of the fixing plate (101); the output end of the first motor (27) and the lower end of the rotating rod (24) are respectively fixedly connected to two bevel gears (26), and the two bevel gears (26) are meshed with each other.

7. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 1, characterized in that: Two grooves (251) are evenly arranged on the upper end of the side wall of the leaking plate (25).

8. The granulator with adjustable particle size for producing composite microbial fertilizer according to claim 1, characterized in that: A handle (111) is fixedly mounted on one side of the upper end of the cover plate (11), and a side wall of the cover plate (11) away from the handle (111) is hinged to the upper end of the housing (10).