Continuous stirring kettle

By using a continuous stirring tank in the production of photocured coatings, and using the speed of the stirring plate and the stirring rod to continuously stir, the product quality problems caused by uneven stirring in traditional processes are solved, uniform mixing of coating components and stability of the reaction system are achieved, and the purity and yield of the coating are improved.

CN222624548UActive Publication Date: 2025-03-18ZHEJIANG SEAL PAINT CO LTD
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Patent Information

Application Number
CN202421240355.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the traditional photocuring coating production process, uneven mixing leads to uneven coating composition, affecting product quality.

Method used

A continuous stirring tank is designed, which uses two methods of rapid rotation of the stirring plate and slow rotation of the stirring rod to ensure that the material is evenly stirred in the kettle.

Benefits of technology

The uniform mixing of coating components is achieved, the stability of the reaction system is maintained, the stability of the coating quality is ensured, and the purity and yield of the coating are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a continuous stirring kettle and relates to the technical field of stirring kettles. A through fixing hole is formed in the middle of the workbench, and inserting grooves are evenly formed in the edge of the fixing hole. Materials can be scattered through rapid rotation of the stirring disc, and the materials can be slowly stirred by the stirring rod for full reaction, so that the materials in the stirring kettle can be continuously stirred and reacted in a fast and slow mode, the materials in the stirring kettle are uniformly stirred and continuously stirred and reacted to form a coating, and the stability of a reaction system can be kept; the continuous stirring kettle realizes long-time stable stirring reaction, improves the purity and the yield of the coating, and solves the problems that materials fed into the stirring kettle need to be stirred, and the stirring also needs to be continuously stirred in a fast and slow manner, otherwise, the materials in the stirring kettle are non-uniformly stirred, so that a material reaction system is unstable, and the reaction time is shortened. And the quality of a coating product cannot be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of stirring kettles, in particular to a continuous stirring kettle. Background Art

[0002] The continuous stirring kettle is a device used to produce light-curing coatings. The kettle is equipped with a stirring device that can continuously and uninterruptedly stir the coating to improve production efficiency. In the traditional production process, the production of light-curing coatings usually requires multiple stages of preparation, including mixing, stirring, heating, cooling and other processes. The emergence of the continuous stirring kettle allows these operations to be completed on the same device, greatly simplifying the production process. Continuous stirring can ensure that the coating components are evenly mixed and avoid product quality problems caused by uneven stirring. In addition, the continuous stirring kettle is simple to operate, easy to control, and has a stable production process, which can reduce human errors in the production process and improve product consistency and stability.

[0003] During the use of the continuous stirring kettle, the materials put into the stirring kettle need to be stirred, and the stirring must be continuous in both fast and slow ways. Otherwise, the materials in the stirring kettle will not be stirred evenly, resulting in an unstable material reaction system and the quality of the coating product cannot be ensured. Utility Model Content

[0004] The disclosed embodiment relates to a continuous stirring kettle, in which materials put into the stirring kettle are continuously stirred, the stirring disk rotates rapidly to break up the materials, and the stirring rod stirs the materials slowly to fully react, so that the materials in the stirring kettle are continuously stirred and reacted in fast and slow modes, so that the materials in the stirring kettle are stirred evenly, and the materials are continuously stirred and reacted to form a coating, which can maintain the stability of the reaction system and ensure the stability of the coating quality. The continuous stirring kettle can realize long-term stable stirring reaction and improve the purity and yield of the coating.

[0005] In a first aspect of the present disclosure, a continuous stirring kettle is provided, specifically comprising: a workbench; a through fixing hole is provided in the middle of the workbench, and slots are evenly provided at the edges of the fixing hole; vertically downward supporting columns are fixedly installed at the four corners of the bottom of the workbench; a through stirring kettle is fixedly inserted in the fixing hole in the middle of the workbench, and the lower end of the stirring kettle is provided with a hemispherical structure; an annular groove is provided on the side wall of the inner cavity of the stirring kettle;

[0006] A buckled top cover is installed at the mouth of the upper end of the stirring kettle, and a through circular hole is opened in the middle of the top cover, and thread grooves are evenly opened at the edge of the circular hole of the top cover; two through feeding holes are opened at both ends of the top cover; through shaft holes are opened at the front and rear ends of the top cover; through powerful motors are installed at the two shaft holes of the top cover, and a connecting rod is fixedly installed at the lower end of the powerful motor;

[0007] Three stirring plates are fixedly installed at the lower ends of the two connecting rods respectively; a support frame is fixedly installed in the middle of the top of the top cover, and a through round hole is opened in the middle of the support frame; through screws are evenly installed on the edge of the support frame, six auxiliary plates are fixedly installed on the top of the support frame, and a through stirring motor is fixedly installed in the middle of the top of the support frame;

[0008] A fixing cylinder is fixedly installed in the middle of the stirring motor shaft, a stirring rod is fixedly installed on the annular side wall of the fixing cylinder, a fixing ring is fixedly installed at the lower end of the stirring motor shaft, and a circle of crushing teeth is fixedly installed on the annular side wall of the fixing ring, a cleaning cylinder is fixedly installed at the lower end of the stirring motor shaft, and a cleaning frame is fixedly installed on the annular side wall of the cleaning cylinder.

[0009] In at least some embodiments, columns are fixedly mounted at the six slots on the top of the workbench, respectively, and a fixing plate is fixedly mounted at the upper end of the column.

[0010] In at least some embodiments, a discharge pipe is fixedly inserted through the bottom of the inner cavity of the stirring kettle, and a filter screen is installed in the annular groove of the stirring kettle.

[0011] In at least some embodiments, a snap-fitting sealing cover is installed at the feed hole at the left end of the top cover, and a snap-fitting small cover is installed at the feed hole at the right end of the top cover.

[0012] The utility model provides a continuous stirring kettle, which has the following beneficial effects:

[0013] When the stirring kettle in the utility model is in use, the materials put into the stirring kettle will be continuously stirred, the rapid rotation of the stirring plate will break up the materials, and the stirring rod will slowly stir the materials for a full reaction, so that the materials in the stirring kettle will be continuously stirred and reacted in fast and slow ways, so that the materials in the stirring kettle are stirred evenly, and the materials are continuously stirred and reacted to form a coating, which can maintain the stability of the reaction system and ensure the stability of the coating quality. The continuous stirring kettle can realize a long-term stable stirring reaction and improve the purity and yield of the coating.

[0014] The material will be stirred by the rotation of the cleaning frame, and the side wall of the outer end of the cleaning frame will be in contact with the side wall of the inner cavity of the stirring kettle. The cleaning frame will also scrape the material on the side wall of the inner cavity of the stirring kettle to clean the material on the side wall of the inner cavity of the stirring kettle. If the inner cavity of the stirring kettle is clean, no cross contamination will occur, thereby ensuring the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture:

[0018] Figure 1 The schematic diagram of the upper left front axial structure of the present application is shown;

[0019] Figure 2 A schematic diagram of the disassembled structure of the stirring kettle and the top cover of the present application is shown;

[0020] Figure 3 The schematic diagram of the structure of the stirring kettle, the powerful motor and the fixed cylinder of the present application is shown;

[0021] Figure 4 A schematic diagram of the explosion structure of the present application is shown.

[0022] Reference numerals list

[0023] 1. Workbench; 101. Fixed plate; 102. Column; 2. Mixing kettle; 201. Discharge pipe; 202. Filter; 3. Top cover; 301. Powerful motor; 302. Connecting rod; 303. Mixing plate; 304. Sealing cover; 305. Small cover; 4. Support frame; 401. Auxiliary plate; 402. Mixing motor; 403. Fixed cylinder; 404. Mixing rod; 405. Fixed ring; 406. Crushing teeth; 407. Cleaning cylinder; 408. Cleaning frame. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Please refer to Figures 1 to 4:

[0026] The utility model proposes a continuous stirring kettle, comprising: a workbench 1; a through fixing hole is provided in the middle of the workbench 1, and slots are evenly provided at the edges of the fixing hole; vertically downward supporting columns are fixedly installed at the four corners of the bottom of the workbench 1; the four supporting columns firmly support the entire workbench 1, a through stirring kettle 2 is fixedly inserted in the fixing hole in the middle of the workbench 1, and the lower end of the stirring kettle 2 is provided with a hemispherical structure; after the paint in the stirring kettle 2 is processed, the lower end of the stirring kettle 2 is hemispherical to facilitate the paint in the inner cavity to flow downward into the discharge pipe 201, and then discharged outward from the discharge pipe 201, and an annular groove is provided on the side wall of the inner cavity of the stirring kettle 2; six slots at the top of the workbench 1 are respectively fixedly installed with columns 102, and a fixed plate 101 is fixedly installed at the upper end of the column 102, and the fixed plate 101 is fixedly installed on the annular side wall at the lower end of the stirring kettle 2, and a through discharge pipe 2 is fixedly inserted at the bottom of the inner cavity of the stirring kettle 2 01, a filter screen 202 is installed at the annular groove of the stirring kettle 2; there is a gap between the crushing teeth 406 and the top side wall of the filter screen 202, and the solid materials entering the stirring kettle 2 will fall on the filter screen 202, and a buckled top cover 3 is installed at the mouth of the upper end of the stirring kettle 2, and a through circular hole is provided in the middle of the top cover 3, and a threaded groove is evenly provided at the edge of the circular hole of the top cover 3; two through feeding holes are respectively provided at both ends of the top cover 3; through axial holes are respectively provided at the front and rear ends of the top cover 3; the rotating shafts of the two powerful motors 301 are respectively penetrated in the axial holes at both ends of the top cover 3, and a support frame 4 is fixedly installed in the middle of the top of the top cover 3, and a through circular hole is provided in the middle of the support frame 4; through screws are evenly installed at the edge of the support frame 4, and the screws on the support frame 4 are rotated and inserted into the threaded groove of the top cover 3 to fix and restrict the support frame 4 to prevent the stirring motor 402 from shaking during operation, and the stirring motor 402 cannot stably stir and work.

[0027] Among them, powerful motors 301 are respectively installed at the two axial holes of the top cover 3, and a connecting rod 302 is fixedly installed at the lower end of the powerful motor 301; three stirring disks 303 are respectively fixedly installed at the lower ends of the two connecting rods 302; when the stirring disk 303 on the rotating shaft of the powerful motor 301 is turned on, it will rotate rapidly, and the rotation of the stirring disk 303 will continuously break up and evenly stir the materials in the stirring kettle 2, and a snap-fitting sealing cover 304 is installed at the feed hole at the left end of the top cover 3. After opening the sealing cover 304, the material is put into the feed hole at the left end of the top cover 3, and a snap-fitting small cover 305 is installed at the feed hole at the right end of the top cover 3. After opening the small cover 305, the liquid material is poured into the feed hole at the right end of the top cover 3, and the material is put into the stirring kettle 2 for stirring to form a solid coating.

[0028] Among them, six auxiliary plates 401 are fixedly installed on the top of the support frame 4, and the inner side walls of the six auxiliary plates 401 are attached to the side walls of the outer end of the stirring motor 402, so as to fix and restrict the stirring motor 402, so that the stirring motor 402 will not shake around when it is running. A through stirring motor 402 is fixedly installed in the middle of the top of the support frame 4. When the stirring motor 402 is turned on, the stirring rod 404, the crushing teeth 406 and the cleaning frame 408 on the rotating shaft will rotate slowly. The rotation of the stirring rod 404 will slowly stir the materials in the stirring kettle 2, so that the materials in the stirring kettle 2 are stirred evenly, and the rotation of the crushing teeth 406 will cut and crush the solid materials. The rotation of the cleaning frame 408 will not only stir the materials, but also 8 will also scrape the materials on the side wall of the inner cavity of the stirring kettle 2 to clean the materials on the side wall of the inner cavity of the stirring kettle 2. A fixed cylinder 403 is fixedly installed in the middle of the rotating shaft of the stirring motor 402, and a stirring rod 404 is fixedly installed on the annular side wall of the fixed cylinder 403. A fixed ring 405 is fixedly installed at the lower end of the rotating shaft of the stirring motor 402, and a circle of crushing teeth 406 is fixedly installed on the annular side wall of the fixed ring 405. The rotation of the crushing teeth 406 will cut and crush the solid materials. A cleaning cylinder 407 is fixedly installed at the lower end of the rotating shaft of the stirring motor 402, and a cleaning frame 408 is fixedly installed on the annular side wall of the cleaning cylinder 407, and the side wall of the outer end of the cleaning frame 408 is attached to the side wall of the inner cavity of the stirring kettle 2.

[0029] Embodiment 2, based on embodiment 1, as Figure 1 and Figure 4 As shown, screws are evenly installed on the edge of the support frame 4. The support frame 4 and the screw parts are completely removed, and then the stirring motor 402 is fixedly glued or welded to the top cover 3 to restrict the stirring motor 402 to prevent it from shaking during operation. The stirring motor 402 cannot stir stably, which not only avoids the problem of loose screws, but also saves parts costs.

[0030] The working principle of this embodiment is as follows: when in use, the stirring disk 303 on the rotating shaft of the powerful motor 301 is turned on and it will rotate rapidly. The rotation of the stirring disk 303 will continuously break up and evenly stir the materials in the stirring kettle 2. Then, the stirring rod 404, the crushing teeth 406 and the cleaning frame 408 on the rotating shaft of the stirring motor 402 will rotate slowly. The rotation of the stirring rod 404 will slowly stir the materials in the stirring kettle 2 so that the materials in the stirring kettle 2 are evenly stirred. The rotation of the crushing teeth 406 will cut and crush the solid materials. The rotation of the cleaning frame 408 will stir the materials. The side wall of the outer end of the cleaning frame 408 is in contact with the side wall of the inner cavity of the stirring kettle 2. The cleaning frame 408 will also scrape the materials on the side wall of the inner cavity of the stirring kettle 2 to clean the materials on the side wall of the inner cavity of the stirring kettle 2. After the coating in the stirring kettle 2 is processed, the lower end of the stirring kettle 2 is hemispherical, which is convenient for the coating in the inner cavity to flow downward into the discharge pipe 201 and then be discharged outward from the discharge pipe 201.

[0031] In this article, there are a few points to note:

[0032] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0033] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0034] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A continuous stirred tank comprising: A workbench (1); a through fixing hole is provided in the middle of the workbench (1), and slots are evenly provided at the edge of the fixing hole; vertically downward supporting columns are fixedly installed at the four corners of the bottom of the workbench (1); a through stirring kettle (2) is fixedly inserted in the fixing hole in the middle of the workbench (1), and the lower end of the stirring kettle (2) is provided with a hemispherical structure; an annular groove is provided on the side wall of the inner cavity of the stirring kettle (2); it is characterized in that a buckled top cover (3) is installed at the mouth of the upper end of the stirring kettle (2), and a through circular hole is provided in the middle of the top cover (3), and the edges of the circular hole of the top cover (3) are evenly provided with slots. A threaded groove is provided; two through-feeding holes are respectively provided at the two ends of the top cover (3); through-axial holes are respectively provided at the front and rear ends of the top cover (3); through-powerful motors (301) are respectively installed at the two axial holes of the top cover (3), and a connecting rod (302) is fixedly installed at the lower end of the powerful motor (301); three stirring plates (303) are respectively fixedly installed at the lower ends of the two connecting rods (302); a support frame (4) is fixedly installed in the middle of the top of the top cover (3), and a through-circular hole is provided in the middle of the support frame (4); through-screws are evenly installed at the edge of the support frame (4).

2. A continuous stirred tank according to claim 1, characterized in that: The six slots at the top of the workbench (1) are respectively fixedly mounted with upright posts (102), and the upper ends of the upright posts (102) are fixedly mounted with fixed plates (101).

3. A continuous stirred tank according to claim 1, characterized in that: A discharge pipe (201) is fixedly inserted into the bottom of the inner cavity of the stirring kettle (2), and a filter screen (202) is installed at the annular groove of the stirring kettle (2).

4. A continuous stirred tank according to claim 1, characterized in that: A buckled sealing cover (304) is installed at the feed hole at the left end of the top cover (3), and a buckled small cover (305) is installed at the feed hole at the right end of the top cover (3).

5. A continuous stirred tank according to claim 1, characterized in that: Six auxiliary plates (401) are fixedly mounted on the top of the support frame (4), a stirring motor (402) is fixedly mounted in the middle of the top of the support frame (4), and a fixing cylinder (403) is fixedly mounted in the middle of the rotating shaft of the stirring motor (402).

6. A continuous stirred tank according to claim 5, characterized in that: A stirring rod (404) is fixedly mounted on the annular side wall of the fixed cylinder (403), a fixing ring (405) is fixedly mounted at the lower end of the rotating shaft of the stirring motor (402), and a circle of crushing teeth (406) is fixedly mounted on the annular side wall of the fixing ring (405).

7. A continuous stirred tank according to claim 5, characterized in that: A cleaning cylinder (407) is fixedly mounted at the lowermost end of the rotating shaft of the stirring motor (402), and a cleaning frame (408) is fixedly mounted on the annular side wall of the cleaning cylinder (407).