Beam type supporting plate and packed tower

By designing beam-type support plates, the pore opening rate is improved by using a wave-shaped structure and a variety of breathable pore shapes, combined with concave groove connections and rivet fixation, the problems of low pore opening rate and loose connections of the existing filler support structure are solved, efficient gas-liquid mass and heat transfer are achieved, and the force balance of the filler tower is improved.

CN222624577UActive Publication Date: 2025-03-18INNER MONGOLIA ERDOS CHEM IND CO LTD
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Patent Information

Application Number
CN202420700238.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-18
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing filler support structure has low porosity, which leads to a high pressure when the gas passes through, reducing the treatment efficiency of harmful gases. At the same time, the connection is loose due to vibration and the packing collapses.

Method used

A beam-type support plate is designed, with a wavy structure including a crest, a trough and a connection portion. The porosity is greater than the porosity of the filler. It is connected by breathable holes and concave grooves of various shapes, fixed by rivets, and installed staggeredly to improve contact effect and force balance.

Benefits of technology

The gas-liquid mass transfer and heat transfer efficiency are improved, the connection loosening is avoided due to vibration, and the force balance of the packing tower and the reliability of the connection are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a beam type support plate and packed tower belongs to packing device technical field, the beam type support plate is wave-shaped, including crest part, trough part and connecting part, crest part and trough part are connected through connecting part, both crest part and trough part are provided with first vent hole, and the crest part and trough part are provided with second vent hole. And the aperture ratio of the beam type support plate is greater than the porosity of the filler. The beam type supporting plate can ensure that a gas-liquid medium penetrating through the beam type supporting plate can meet the heat transfer and mass transfer requirements of a filler, so that the gas-liquid mass transfer and heat transfer efficiency is effectively improved, and meanwhile, the phenomena that connection between the beam type supporting plates and between the beam type supporting plate and the tower wall of the filler tower is loosened and a connecting piece falls off due to vibration can be avoided; and the connection reliability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of packing devices, in particular to a beam-type supporting plate and a packing tower. Background Art

[0002] The packed tower uses packing as the basic component for gas-liquid contact and mass transfer, and is a type of mass transfer equipment commonly used in chemical production. It is mainly composed of a cylindrical tower body and a support plate. The packing liquid stacked in the tower flows from top to bottom on the surface of the packing in a film-like manner, and the gas flows from bottom to top in a continuous phase with the liquid, and mass and heat transfer between the gas and liquid phases is carried out. The packing support device is mainly used to support the packing in the tower, and it needs to have sufficient hardness and strength.

[0003] In the prior art, in the process of treating industrial waste gas, it is necessary to use fillers to absorb and treat harmful substances contained in the waste gas. A filler support plate is installed at the bottom of the packing tower, and the fillers are placed on the support plate in a random or complete manner. The general filler support structure has a low opening rate, which will cause a high pressure when the gas passes through, thereby reducing the treatment efficiency of harmful gases.

[0004] Chinese utility model patent 202122524379.4 discloses a support plate, including a placement plate and a washing tower body, wherein the top outer wall of the placement plate is provided with a plurality of hump support plates, and the hump support plates are in a hump structure, and the plurality of hump support plates are spliced ​​and installed, and the top outer wall of the hump support plate is provided with a plurality of openings 1, and the bottom outer wall of the hump support plate is provided with a plurality of openings 2. The utility model can support and fix a plurality of hump support plates by providing a placement plate, and after the plurality of hump support plates are spliced ​​and installed, the overall structure is a circular structure. The contact effect between the exhaust gas and the filler can be improved.

[0005] However, the above support plate has the following disadvantages:

[0006] 1. The total area formed by the openings on the support plate is insufficient, resulting in low gas-liquid mass transfer and heat transfer efficiency;

[0007] 2. Multiple hump support plates are connected by bolts. The vibration in the packing tower can easily cause the bolt connection to loosen, which can seriously cause the nuts to fall off, the support plates to detach, and the packing to collapse.

[0008] 3. The thickness of the filler at the hump position on the hump support plate should be smaller than that at other positions. The upper and lower humps are always in a vertical direction, and the thick filler and the thin filler are also always in a vertical direction. As a result, the heat transfer at the thick position is insufficient, resulting in low efficiency. In addition, the thick position has a large weight, which is not conducive to the force balance of the tower wall. Utility Model Content

[0009] In order to solve the technical problems existing in the prior art, the utility model provides a beam-type support plate and a packing tower, wherein the beam-type support plate is horizontally arranged in the packing tower, the beam-type support plate is wavy, including a crest portion, a trough portion and a connecting portion, the crest portion and the trough portion are connected by the connecting portion, a first air vent is formed on the crest portion and the trough portion, and the porosity of the beam-type support plate is greater than the porosity of the packing.

[0010] Furthermore, the first air permeable hole includes at least one of a circular hole, an elliptical hole, a waist-shaped hole, and a strip-shaped hole.

[0011] Furthermore, a second air hole is formed on the connecting portion.

[0012] Furthermore, the second air permeable hole is a waist-shaped hole or a strip-shaped hole.

[0013] Furthermore, the connection portion between the crest portion and the left and right sides forms a trapezoidal structure, and the connection portion between the trough portion and the left and right sides forms an inverted trapezoidal structure.

[0014] Furthermore, the crest portion and the trough portion are plate-shaped.

[0015] Furthermore, a concave groove is provided on the trough portion, and adjacent beam-type support plates are connected via the concave groove.

[0016] Furthermore, adjacent beam support plates and the beam support plates and the tower wall of the packing tower are fixed with rivets.

[0017] Furthermore, the beam-type support plate is made of stainless steel.

[0018] A packed tower, wherein the beam-type support plates are provided, and the upper and lower layers of the beam-type support plates are installed at a staggered preset angle.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] 1. The utility model ensures that the gas-liquid medium penetrating from the beam-type support plate can meet the heat and mass transfer requirements of the filler by making the opening rate of the holes on the beam-type support plate greater than the porosity of the filler, thereby effectively improving the gas-liquid mass and heat transfer efficiency;

[0021] 2. The utility model provides a plurality of evenly distributed strip holes or waist-shaped holes on the connecting part. Since the strip holes can effectively intercept the filler at the short side, it can effectively intercept the filler and increase the passing amount of gas and liquid.

[0022] 3. The utility model provides a concave groove on the trough portion, and multiple adjacent beam-type support plates are connected through the concave groove and fixed with rivets, which effectively avoids the phenomenon of loose connection and falling off of the connecting parts caused by vibration. In addition, the beam-type support plate is made of stainless steel, and the rivets also have certain anti-corrosion performance, which improves the reliability of the connection;

[0023] 4. The utility model effectively promotes gas-liquid heat transfer and improves heat transfer efficiency by staggering the upper and lower beam-type support plates at a preset angle, while also improving the force balance of the packed tower. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of a beam-type support plate according to an embodiment of the utility model;

[0025] Figure 2 This is a schematic diagram of the position relationship between the beam support plate and the packing tower in one embodiment of the utility model;

[0026] Figure 3 This is a schematic diagram of the position relationship between the upper and lower beam-type support plates of an embodiment of the utility model.

[0027] The components represented by the reference numerals in the figure are as follows:

[0028] 1-wave trough, 2-wave crest, 3-connecting portion, 4-concave groove, 5-first air vent, 6-second air vent, 7-rivet, 8-beam support plate, 9-tower wall. DETAILED DESCRIPTION

[0029] The technical solution of the utility model is described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the utility model, but not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0031] In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] The technical solution of the utility model is described in detail below in conjunction with the accompanying drawings:

[0033] Example 1

[0034] As attached Figure 1 -Attached Figure 3 As shown, the utility model provides a beam-type support plate, which is horizontally arranged in a packing tower. The specific scheme is as follows:

[0035] The beam-type support plate 8 is wavy, including a crest portion 2, a trough portion 1 and a connecting portion 3. The crest portion 2 and the trough portion 1 are connected by the connecting portion 3. First air holes 5 are opened on the crest portion 2 and the trough portion 1. The porosity of the beam-type support plate 8 is greater than the porosity of the filler.

[0036] Since the opening ratio is greater than the porosity of the filler, the gas-liquid medium that passes through the first air holes 5 of the beam support plate 8 is greater than the gas-liquid medium that overflows from the pores of the filler, so that the gas-liquid medium can smoothly enter the filler through the air holes and ensure that the filler is quickly filled with the gas-liquid medium, greatly improving the efficiency of heat and mass transfer.

[0037] Furthermore, the first air holes 5 include round holes, elliptical holes, waist-shaped holes, and strip-shaped holes.

[0038] Furthermore, a second air hole 6 is formed on the connecting portion 3 .

[0039] Furthermore, the second air permeable hole 6 is a waist-shaped hole or a strip-shaped hole.

[0040] Since the first air holes 5 and the second air holes 6 are arranged in various styles such as the aforementioned round holes, elliptical holes, waist-shaped holes, strip holes, etc., the diameter of the hole, at least the short side of the hole can be reduced, so that the gas enters the packing layer from bottom to top, which is convenient for gas-liquid separation and full contact, and can reduce liquid flooding, thereby improving the gas passing efficiency and effectively intercepting the packing, and preventing the packing from leaking even if the packing is damaged into small pieces.

[0041] Furthermore, the crest portion 2 and the connecting portion 3 connected to the left and right sides form a trapezoidal structure, and the trough portion 1 and the connecting portion 3 connected to the left and right sides form an inverted trapezoidal structure.

[0042] Furthermore, it is characterized in that the crest part 2 and the trough part 1 are plate-shaped, which can make the filler contact well with the beam support plate 8, and the gas can smoothly enter the pores of the filler through the air holes.

[0043] Example 2

[0044] The difference from the first embodiment is that a concave groove 4 is provided on the trough portion 1 , and adjacent beam-type supporting plates 8 are connected via the concave groove 4 .

[0045] Furthermore, rivets 7 are used to fix adjacent beam support plates 8 and between the beam support plates 8 and the tower wall 9 of the packing tower.

[0046] Furthermore, the beam-type support plate 8 is made of stainless steel.

[0047] The riveting process is suitable for thin-wall connections and is also suitable for connections between various materials. At the same time, riveting has the advantages of not being easy to loosen, light weight, and high lightness. Furthermore, compared with the welding used in the existing support plate, riveting can also solve the problem of stress concentration. The welding process will cause the stress of the support plate to be concentrated on one line. Metal fatigue is very likely to occur near the weld, resulting in cracking, and this fatigue line is very difficult to locate, posing a safety hazard. The riveting process can disperse the stress to each riveting point. Second, rivets can provide better flexibility and adaptability. Different temperature and pressure changes will be experienced during the production process. These changes will cause the metal material to expand and contract with heat, that is, the metal expands when the temperature rises and contracts when the temperature drops. If welding is used, these changes will cause stress and deformation between the metals, and even cracking at the weld. Using rivets can avoid this situation because rivets can allow a certain degree of relative movement and adjustment between the metals, and the installation process of rivets is also relatively simple and fast.

[0048] In this embodiment, a plurality of adjacent beam-type support plates 8 are connected by concave grooves 4 and fixed by rivets 7, which effectively avoids loose connections and falling-off of connectors due to vibration. In addition, the beam-type support plates 8 are made of stainless steel, and the rivets 7 also have certain anti-corrosion properties, thereby improving the reliability of the connection.

[0049] Example 3

[0050] A packed tower adopts the beam-type support plate described in Example 1 or Example 2, wherein the upper and lower layers of the beam-type support plates 8 are installed at a 90° interval.

[0051] The thickness of the filler at the crest 2 on the beam support plate 8 is smaller than the thickness of the filler at the trough 1. If the crests or troughs of the upper and lower beam support plates are always in a vertical direction, the thicker fillers and the thinner fillers will also always be in a vertical direction. As a result, the heat transfer at the thicker position is insufficient, resulting in low efficiency. In addition, the weight of the filler at the thicker position is large, and the weight of the filler at the thinner position is small. Ultimately, the weight of the filler will be transferred to the connection between the support plate 8 and the tower wall 9 or other supporting structures of the packing tower, and the tower wall 8 or other supporting structures will bear the load, which is not conducive to the force balance of the tower wall 8.

[0052] This embodiment effectively promotes gas-liquid heat transfer and improves heat transfer efficiency by staggering the upper and lower beam-type support plates by 90 degrees, while also improving the force balance of the packed tower.

[0053] It should be noted that the staggered angles of the upper and lower beam-type support plates 8 may also be other angles. When there are multiple layers of beam-type support plates 8, a uniform staggered manner may be adopted to make the arrangement and force more balanced.

[0054] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model are included in the protection scope of the utility model.

Claims

1. A beam support plate, horizontally arranged in a packed tower, characterized in that: The beam-type support plate is wavy, including a crest portion, a trough portion and a connecting portion. The crest portion and the trough portion are connected by the connecting portion. The crest portion and the trough portion are both provided with first air holes. The porosity of the beam-type support plate is greater than the porosity of the filler.

2. The beam support plate according to claim 1, characterized in that: The first air permeable hole includes at least one of a circular hole, an elliptical hole, a waist-shaped hole, and a strip-shaped hole.

3. The beam support plate according to claim 1, characterized in that: The connecting portion is provided with a second air hole.

4. The beam support plate according to claim 3, characterized in that: The second ventilation hole is a waist-shaped hole or a strip-shaped hole.

5. The beam support plate according to claim 1, characterized in that: The connecting portion between the crest portion and the left and right sides forms a trapezoidal structure, and the connecting portion between the trough portion and the left and right sides forms an inverted trapezoidal structure.

6. The beam support plate according to claim 5, characterized in that: The crest part and the trough part are plate-shaped.

7. The beam support plate according to claim 1, characterized in that: The trough portion is provided with a concave groove, and adjacent beam-type support plates are connected via the concave groove.

8. The beam support plate according to claim 1, characterized in that: Adjacent beam-type support plates and the beam-type support plates and the tower wall of the packing tower are fixed by rivets.

9. The beam support plate according to claim 1, characterized in that: The beam-type supporting plate is made of stainless steel.

10. A packed tower, characterized in that: A beam-type support plate as described in any one of claims 1 to 9 is provided, and the upper and lower layers of beam-type support plates are installed at a staggered preset angle.

Citation Information

Patent Citations

  • Packing support

    CN215917410U