Ball-material separation device for discharging of moxa sand mill in laboratory
By designing a ball material separation device, the grinding medium is separated by the semi-opening and overflow holes of the ball filter, the problem of grinding medium mixed into the slurry is solved, and the efficient grinding medium separation and filling rate is achieved.
Patent Information
- Application Number
- CN202420936977.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the continuous grinding and unloading process of using a mutton sand mill in the laboratory, part of the worn grinding medium is mixed into the grinding slurry, affecting the test quality and reducing the filling rate of the mutton sand mill.
A ball material separation device is designed, including a separation tube and a ball filter, which separates and retains the grinding medium by providing a semi-opening and overflow hole of the ball filter to prevent it from being discharged with the slurry.
It effectively prevents the grinding medium from being discharged with the slurry, ensures the filling rate and grinding quality of the grinding medium, and prevents water corrosion through stainless steel material, extends the service life of the device.
Smart Images

Figure CN222624735U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ore dressing equipment, in particular to a ball material separation device for discharging material from a laboratory sand mill. Background Art
[0002] Ore dressing is an important technology for efficient utilization of mineral resources, and ultrafine grinding of materials is often involved in the process of ore dressing experiments. In recent years, Ai sand mill, as a new type of ultrafine mill, has been widely used in experiments and production practices. However, in the process of continuous grinding and discharging using Ai sand mill in the laboratory, some of the worn grinding media are mixed into the grinding slurry and discharged together, which not only affects the quality of the test, but also some of the grinding media brought out reduces the filling rate of the Ai sand mill, thereby affecting the grinding effect. In summary, there is a need for a device with a simple structure, strong practicality, and the ability to effectively complete the separation of balls and materials in the discharging process of the laboratory Ai sand mill. Utility Model Content
[0003] The utility model aims to provide a device which has a simple structure, strong practicability and can effectively complete the ball-material separation in the unloading process of a laboratory sand mill.
[0004] The technical solution adopted by the utility model is as follows:
[0005] A ball material separation device for unloading a laboratory sand mill comprises a separation tube, which is a three-way structure, with an inlet and an outlet at both ends of the separation tube respectively, a mounting opening in the middle of the separation tube, a ball filter arranged at the mounting opening, the top of the ball filter matching the inside of the separation tube, a half opening arranged on the side of the top of the ball filter facing the inlet, an opening arranged at the bottom of the ball filter, and overflow holes evenly arranged on the side wall of the ball filter at positions corresponding to the half openings.
[0006] A further technical solution is that a first mounting flange is arranged at the mounting port, the first mounting flange is connected to a sealing flange, a through hole is arranged in the middle of the sealing flange, a ball unloading tube is fixedly connected to the through hole, and a ball unloading valve is arranged on the ball unloading tube.
[0007] A further technical solution is that the inlet is connected to a discharge pipe of the sand mill, and a cut-off valve is provided on the discharge pipe.
[0008] A further technical solution is that the discharge pipe is connected to a flushing pipe, and a flushing valve is provided on the flushing pipe.
[0009] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0010] The utility model provides a separation pipe and a ball filter. When the sand mill is unloading, the ball discharge valve and the flushing valve are closed and the cut-off valve is opened. The slurry in the sand mill enters the discharge pipe and the separation pipe in sequence, and enters the ball filter through the upper half opening of the ball filter for ball-material separation. The grinding medium mixed with the slurry is retained in the ball filter, and the slurry is discharged from the outlet through the overflow hole provided in the ball filter, which effectively prevents the grinding medium from being discharged with the slurry.
[0011] After unloading, close the shut-off valve, open the flushing valve of the flushing pipe, and flush to ensure that the slurry is completely discharged. After cleaning, open the ball unloading valve of the ball unloading pipe, unload the grinding medium into the container, and add it back to the Ai sand mill through the ball adding pipe, which effectively ensures the filling rate of the grinding medium of the Ai sand mill and the grinding quality. In addition, the ball material separation device is made of stainless steel, which effectively prevents corrosion caused by water during the unloading process and prolongs its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the separation tube and filter ball structure of the utility model;
[0014] Figure 3 It is a left side schematic diagram of the filter ball of the utility model;
[0015] Figure 4 It is a top view schematic diagram of the filter ball of the utility model;
[0016] Figure 5 This is a schematic diagram of the sealing flange structure of the utility model;
[0017] Figure 6 for Figure 1 A partial enlarged schematic diagram of part A in the middle. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0019] like Figure 1-Figure 6 shown.
[0020] A ball material separation device for unloading a laboratory sand mill comprises a separation tube 3, wherein the separation tube 3 is a three-way structure, the two ends of the separation tube 3 are respectively an inlet 24 and an outlet 25, the middle of the separation tube 3 is an installation opening 26, a ball filter 5 is arranged at the installation opening 26, the top of the ball filter 5 matches the inside of the separation tube 3, and a half opening 23 is arranged on the side of the top of the ball filter 5 facing the inlet 24, an opening is arranged at the bottom of the ball filter 5, and overflow holes 16 are evenly arranged on the side wall of the ball filter 5 at the position corresponding to the half opening.
[0021] When in use, the separation pipe 3 is connected to the discharge pipe 1 of the sand mill 19, whereby the separation pipe 3 is divided into two parts, namely, the 1# discharge pipe 131 and the 2# discharge pipe 141, the 1# discharge pipe 131 is connected to the inlet 24 of the separation pipe 3, the 2# discharge pipe 141 is connected to the outlet 25 of the separation pipe 3, the inlet 24 and the outlet 25 of the separation pipe 3 are welded with a second mounting flange 22, the right end of the 1# discharge pipe 131 is welded to the discharge end of the sand mill 19, the left end is welded with a connecting flange 2, the connecting flange 2 is bolted to the second mounting flange 22 at the inlet 24 of the separation pipe 3, and a sealing ring 7 is arranged between the connecting flange 2 and the second mounting flange 22, the right end of the 2# discharge pipe 141 is welded with a connecting flange 2, the connecting flange 2 is bolted to the second mounting flange 22 at the outlet 25 of the separation pipe 3, and a sealing ring 7 is arranged between the second mounting flange 22 and the connecting flange 2. The size of the ball filter 5 matches the separation pipe 3. Overflow hole 16 size ≤ 3 / 4 of the grinding medium size of the sand mill 19.
[0022] When the ball material separation device of the utility model is used to unload the laboratory Ai sand mill 19, the slurry in the Ai sand mill 19 enters the 1# discharge pipe 13 and the separation pipe 3 in turn, and enters the ball filter 5 through the upper half opening of the ball filter 5 for ball material separation, and the grinding medium mixed with the slurry is retained in the ball filter 5. The slurry passes through the overflow hole 16 provided in the ball filter 55 and enters the 2# discharge pipe 14 for discharge, which effectively prevents the grinding medium from being discharged with the slurry.
[0023] The first mounting flange 15 is arranged at the mounting port 26, and the first mounting flange 15 is connected to the sealing flange 6 by bolts, and a sealing ring 7 is arranged between the first mounting flange 15 and the sealing flange 6, and a through hole 17 is arranged in the middle of the sealing flange 6, and a ball unloading pipe 8 is fixedly connected at the through hole 17, and a ball unloading valve 9 is arranged on the ball unloading pipe 8. The inlet 24 is connected to the discharge pipe 1 of the sand mill 19, and a cut-off valve 12 is arranged on the discharge pipe 1. The discharge pipe 1 is connected to the flushing pipe 10, and a flushing valve 11 is arranged on the flushing pipe 10.
[0024] When the ball material separation device of the utility model is used to discharge the laboratory Ai sand mill 19, the ball valve 9 and the flushing valve 11 are closed, and the cut-off valve 12 is opened. The slurry in the Ai sand mill 19 enters the 1# discharge pipe 13 and the separation pipe 3 in turn, and enters the ball filter 5 through the upper and middle half opening of the ball filter 5 for ball material separation. The grinding medium mixed into the slurry is retained in the ball filter 5, and the slurry enters the 2# discharge pipe 14 through the overflow hole 16 set in the ball filter 5 for discharge, which effectively prevents the grinding medium from being discharged with the slurry. After the unloading is completed, the cut-off valve 12 is closed, and the flushing valve 11 of the flushing pipe 10 is opened for flushing to ensure that the slurry is completely discharged. After cleaning, the ball valve 9 of the ball unloading pipe 8 is opened, and the grinding medium is unloaded into the container 20, and is added back to the Ai sand mill 19 through the ball adding pipe 21, which effectively ensures the filling rate of the grinding medium of the Ai sand mill 19 and the grinding quality. In addition, the ball material separation device is made of stainless steel, which effectively prevents corrosion caused by water during the unloading process and prolongs the service life. The discharge pipe 1, connecting flange 2, separation pipe 3, bolt 4, ball filter 5, sealing flange 6, ball unloading pipe 8, ball unloading valve 9, flushing pipe 10, flushing valve 11, and cut-off valve 12 are all made of stainless steel, and the sealing ring 7 is made of rubber.
[0025] The above are only preferred embodiments of the present invention.
Claims
1. A ball material separation device for discharging a laboratory sand mill, characterized in that: The invention comprises a separation tube (3), wherein the separation tube (3) is a three-way structure, wherein the two ends of the separation tube (3) are respectively an inlet and an outlet, and the middle of the separation tube (3) is a mounting opening, wherein a ball filter (5) is arranged at the mounting opening, wherein the top of the ball filter (5) matches the inside of the separation tube (3), and a half opening is arranged on the side of the top of the ball filter (5) facing the inlet, and an opening is arranged at the bottom of the ball filter (5), and overflow holes (16) are evenly arranged on the side wall of the ball filter (5) at positions corresponding to the half openings.
2. A ball material separation device for discharging a laboratory sand mill according to claim 1, characterized in that: A first mounting flange (15) is provided at the mounting opening, the first mounting flange (15) is connected to the sealing flange (6), a through hole (17) is provided in the middle of the sealing flange (6), a ball unloading pipe (8) is fixedly connected to the through hole (17), and a ball unloading valve (9) is provided on the ball unloading pipe (8).
3. A ball material separation device for discharging a laboratory sand mill according to claim 2, characterized in that: The inlet is connected to a discharge pipe (1) of an abrasive mill (19), and a cut-off valve (12) is provided on the discharge pipe (1).
4. A ball material separation device for discharging a laboratory sand mill according to claim 3, characterized in that: The discharge pipe (1) is connected to a flushing pipe (10), and a flushing valve (11) is provided on the flushing pipe (10).