Fastener anti-corrosion treatment device
By designing the mutual cooperation between the box mechanism and the flip mechanism in the fastener anti-corrosion treatment device, the automatic flip of the fastener is achieved, the problem of inefficiency in the prior art is solved, and the processing efficiency and processing uniformity are improved.
Patent Information
- Application Number
- CN202420619643.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing fastener anti-corrosion treatment device is inefficient when handling large batches of fasteners and requires manual overturning and spraying treatment.
A fastener anti-corrosion treatment device is designed, and the box mechanism and the flip mechanism are used to cooperate with each other to realize the automatic flip of the fastener during the anti-corrosion treatment process.
The automatic flip function significantly improves processing efficiency, reduces the cumbersomeness of manual operation, and ensures the uniformity and integrity of the anti-corrosion treatment of fasteners.
Smart Images

Figure CN222625068U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing devices, in particular to an anti-corrosion processing device for fasteners. Background Art
[0002] Fasteners are widely used in various fields, such as automobiles, aerospace, construction, etc. Since fasteners are usually exposed to various environments, such as moisture, corrosive media, etc., they are susceptible to corrosion, which affects their performance and service life. In order to improve the corrosion resistance of fasteners, anti-corrosion treatment is an indispensable step. The fastener anti-corrosion treatment device is a device specially used for anti-corrosion treatment of fasteners. Its main function is to form a protective layer on the surface of the fastener through electroplating, painting and other process methods to improve the corrosion resistance of the fastener and extend its service life.
[0003] Existing fastener anti-corrosion processing devices generally adopt a mode combining batch processing with manual assistance when processing large quantities of fasteners. In this mode, the fasteners are pre-placed on a special grid so that they can be sent into the processing device as a whole for painting. However, after one side of the fastener is sprayed, it must be taken out of the device to dry and manually turned over one by one so that the other side can be sprayed, making the anti-corrosion processing process time-consuming, labor-intensive and inefficient. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is in use, after one side of the fastener is sprayed, the fasteners need to be manually turned over one by one for a second spraying, resulting in low efficiency of the anti-corrosion treatment process, thereby proposing a fastener anti-corrosion treatment device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a fastener anti-corrosion treatment device, comprising a box body mechanism, wherein the inner surface wall of the box body mechanism is movably inserted with a flip mechanism;
[0006] The flip mechanism includes two rotating shafts, one side of the outer wall of one of the two rotating shafts is fixedly connected to a self-locking motor, the outer wall of the other of the two rotating shafts is fixedly sleeved with a bearing, the other side of the outer wall of the two rotating shafts is fixedly installed with a mounting plate, one side of the outer wall of the two mounting plates is provided with a first sliding groove, the inner wall of the two first sliding grooves is slidably embedded with a first sliding block, the inner wall of the two first sliding grooves is fixedly connected to a limiting block, one side of the outer wall of the two first sliding blocks is fixedly connected to a fixing plate, and one side of the outer wall of the two fixing plates is provided with a second sliding groove A slide plate is slidably embedded between the inner surface walls of the two second slide grooves, and two supporting plates are fixedly installed at the top of the slide near the edge. A third slide groove is opened on the top of the two support plates, and a second slide block is slidably embedded on the inner surface walls of the two third slide grooves. A cover plate is fixedly connected between the tops of the two second slide blocks, and a first electric push rod is fixedly connected to one side of the outer wall of the cover plate. An installation box is fixedly installed on the top of the slide, a push plate is fixedly connected to the bottom of the slide, and a second electric push rod is fixedly connected to one side of the outer wall of the push plate, and a fixing box is fixedly installed on the bottom of the slide.
[0007] Preferably, the box mechanism includes a processing box, a paint box is fixedly installed on the top of the processing box, the output end of the paint box is fixedly connected to a high-pressure pump, the output end of the high-pressure pump is fixedly connected to a delivery pipe, and the output end of the delivery pipe is fixedly connected to an atomizing nozzle.
[0008] Preferably, two fan bases are fixedly mounted on the top of the processing box, the tops of the inner walls of the two fan bases are fixedly connected to motors, and the output ends of the two motors are fixedly connected to fans.
[0009] Preferably, two heating tubes are fixedly mounted on the top of the inner wall of the processing box, two sets of hinges are fixedly mounted on one side of the outer wall of the processing box, and a side door is fixedly connected between the rotating ends of the two sets of hinges.
[0010] Preferably, an observation window is provided on one side of the outer wall of the side door, and a handle is fixedly installed on one side of the outer wall of the side door.
[0011] Preferably, a controller is fixedly mounted on one side of the outer wall of the two processing boxes, and two movable grooves are provided on the outer wall of the processing boxes.
[0012] Preferably, the two rotating shafts are movably inserted inside the two movable grooves.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, the automatic flipping of fasteners during the anti-corrosion treatment process is realized through the cooperation of the box mechanism and the flipping mechanism, thereby significantly improving the treatment efficiency, reducing the tediousness of manual operation, and ensuring the uniformity and integrity of the anti-corrosion treatment of the fasteners.
[0015] 2. In the utility model, the drying process of the sprayed fasteners can be realized through the cooperation of the box mechanism and the flip mechanism, thereby accelerating the curing of the coating, improving the anti-corrosion effect, and reducing the processing time and improving the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a main structural stereogram of a fastener anti-corrosion treatment device;
[0017] Figure 2 A three-dimensional disassembled diagram of a box mechanism in a fastener anti-corrosion treatment device is proposed for the utility model;
[0018] Figure 3 A three-dimensional disassembled diagram of a flipping mechanism in a fastener anti-corrosion treatment device is proposed in the utility model;
[0019] Figure 4 The utility model provides a three-dimensional exploded view of the structure of the flip mechanism part in the fastener anti-corrosion treatment device.
[0020] Legend:
[0021] 1. Box structure; 101. Processing box; 102. Paint box; 103. High-pressure pump; 104. Delivery pipe; 105. Atomizing nozzle; 106. Fan base; 107. Motor; 108. Fan; 109. Heating tube; 110. Hinge; 111. Side door; 112. Observation window; 113. Handle; 114. Controller; 115. Movable slot;
[0022] 2. Flipping mechanism; 201. Rotating shaft; 202. Self-locking motor; 203. Bearing; 204. Mounting plate; 205. First slide groove; 206. First slider; 207. Limiting block; 208. Fixed plate; 209. Second slide groove; 210. Slide plate; 211. Support plate; 212. Third slide groove; 213. Second slider; 214. Cover plate; 215. First electric push rod; 216. Mounting box; 217. Push plate; 218. Second electric push rod; 219. Fixed box. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a fastener anti-corrosion treatment device, comprising a box body mechanism 1, and a turning mechanism 2 is movably inserted into the inner surface wall of the box body mechanism 1;
[0026] The flip mechanism 2 includes two rotating shafts 201, one side of the outer wall of one of the two rotating shafts 201 is fixedly connected to a self-locking motor 202, the outer wall of the other of the two rotating shafts 201 is fixedly sleeved with a bearing 203, the other side of the outer wall of the two rotating shafts 201 is fixedly installed with a mounting plate 204, one side of the outer wall of the two mounting plates 204 is provided with a first slide groove 205, the inner wall of the two first slide grooves 205 is slidably embedded with a first slider 206, the inner wall of the two first slide grooves 205 is fixedly connected to a limiting block 207, one side of the outer wall of the two first sliders 206 is fixedly connected to a fixing plate 208, one side of the outer wall of the two fixing plates 208 is provided with a second slide groove 209, and the two A slide plate 210 is slidably embedded between the inner surface walls of the second slide groove 209, two support plates 211 are fixedly installed on the top of the slide plate 210 near the edge, a third slide groove 212 is opened on the top of the two support plates 211, and second sliders 213 are slidably embedded on the inner surface walls of the two third slide grooves 212, a cover plate 214 is fixedly connected between the tops of the two second sliders 213, a first electric push rod 215 is fixedly connected to one side of the outer wall of the cover plate 214, an installation box 216 is fixedly installed on the top of the slide plate 210, a push plate 217 is fixedly connected to the bottom of the slide plate 210, a second electric push rod 218 is fixedly connected to one side of the outer wall of the push plate 217, and a fixing box 219 is fixedly installed on the bottom of the slide plate 210.
[0027] The effect achieved by the entire embodiment 1 is that, first, the first electric push rod 215 is started by the control system, and its telescopic end drives the cover plate 214 to move backward. Since the length of the telescopic end of the first electric push rod 215 is less than the length of the cover plate 214, it can ensure that the cover plate 214 moves out smoothly, and avoids the cover plate 214 completely deviating from its predetermined track during the movement. Then, the operator neatly puts a batch of fasteners on the top of the slide plate 210. Since the distance between the bottom of the cover plate 214 and the top of the slide plate 210 matches the distance between the fastener nuts, the shaking of the fasteners during the flipping process is effectively avoided. Then, the operator slides the two first sliders 206 into the two first slide grooves 205 respectively, and after locking the position, the first electric push rod 21 is started again. 5, the cover plate 214 is reset, and then the paint treatment is carried out. After one side is treated and dried, the control system starts the telescopic end of the first electric push rod 215 to retract, driving the cover plate 214 to cover the fastener, and then the control system starts the self-locking motor 202 to rotate it 180 degrees clockwise. The self-locking motor 202 drives the two rotating shafts 201 to rotate synchronously, and then drives the slide plate 210 and the cover plate 214 to rotate 180 degrees as a whole. Finally, the control system starts the second electric push rod 218, and its telescopic end pushes the slide plate 210 to move backward. At this time, the original unpainted side faces upward, which is convenient for the next round of painting treatment. The above operation realizes the automatic turning over of the fastener, thereby improving the processing efficiency and ensuring the uniformity and integrity of the paint.
[0028] Embodiment 2, as Figure 2-Figure 4 As shown, the box mechanism 1 includes a processing box 101, a paint box 102 is fixedly installed on the top of the processing box 101, the output end of the paint box 102 is fixedly connected to a high-pressure pump 103, the output end of the high-pressure pump 103 is fixedly connected to a delivery pipe 104, the output end of the delivery pipe 104 is fixedly connected to an atomizing nozzle 105, two fan bases 106 are fixedly installed on the top of the processing box 101, the inner wall tops of the two fan bases 106 are fixedly connected to motors 107, the output ends of the two motors 107 are fixedly connected to fans 108, and the processing box 1 Two heating tubes 109 are fixedly installed on the top of the inner wall of the processing box 101, two sets of hinges 110 are fixedly installed on one side of the outer wall of the processing box 101, a side door 111 is fixedly connected between the rotating ends of the two sets of hinges 110, an observation window 112 is arranged on one side of the outer wall of the side door 111, a handle 113 is fixedly installed on one side of the outer wall of the side door 111, a controller 114 is fixedly installed on one side of the outer wall of the two processing boxes 101, two movable grooves 115 are provided on the outer wall of the processing box 101, and two rotating shafts 201 are movably inserted inside the two movable grooves 115.
[0029] The effect achieved by the entire embodiment 2 is that when the fastener completes the anti-corrosion treatment, the controller 114 immediately supplies power to the two heating tubes 109 and the two motors 107. After the two heating tubes 109 are powered on, they quickly generate heat to provide the necessary baking environment for the fastener coating. At the same time, the motor 107 starts and drives the two fans 108 to rotate at high speed to form a strong airflow. These airflows effectively carry the heat generated by the heating tubes 109 and blow directly on the surface of the fastener, thereby significantly accelerating the coating drying process. In addition, the strong airflow also helps the solvent inside the coating to evaporate quickly, avoiding bubbles or defects on the coating surface caused by solvent residues.
[0030] Working principle: When anti-corrosion treatment of fasteners is required, first, the first electric push rod 215 is started through the controller 114, and its telescopic end pushes the cover plate 214 to one side, so that the operator can neatly place a batch of fasteners on the slide plate 210. Then, the telescopic end of the first electric push rod 215 retracts, so that the cover plate 214 covers the fasteners, effectively preventing them from shaking. At this time, the operator slides the two first sliders 206 into the corresponding first slide grooves 205 to fix the position of the slide plate 210. Then, the first electric push rod 215 is started again to push the cover plate 214 to move backward to expose the fasteners. At this time, the controller 114 starts the high-pressure pump 103 to extract paint from the inside of the paint box 102, and evenly sprays paint on the fasteners through multiple atomizing nozzles 105. After completing the painting on one side, the controller 114 quickly supplies power to the heating tube 109 and the motor 107. The heating tube 109 quickly generates heat, and the motor 107 drives the fan 108 to rotate at high speed, forming a strong airflow, effectively carrying heat to blow on the surface of the fastener, and accelerating the drying of the coating. Subsequently, the controller 114 starts the first electric push rod 215 again to make the cover plate 214 cover the fastener again, and then starts the self-locking motor 202 to rotate its output end 180 degrees clockwise, driving the rotating shaft 201, the slide plate 210 and the cover plate 214 to rotate synchronously, realizing the automatic turning over of the fastener. Finally, the controller 114 starts the second electric push rod 218, and its telescopic end pushes the slide plate 210 to move backward, so that the unpainted side faces up, ready for the next round of painting and drying.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A fastener anti-corrosion treatment device, comprising a box mechanism (1), characterized in that: The inner surface wall of the box body mechanism (1) is movably provided with a turning mechanism (2); The flip mechanism (2) comprises two rotating shafts (201), one side of the outer wall of one of the two rotating shafts (201) is fixedly connected to a self-locking motor (202), the outer wall of the other of the two rotating shafts (201) is fixedly sleeved with a bearing (203), the other side of the outer wall of the two rotating shafts (201) is fixedly mounted with a mounting plate (204), one side of the outer wall of the two mounting plates (204) is provided with a first sliding groove (205), the inner wall of the two first sliding grooves (205) is slidably embedded with a first sliding block (206), the inner wall of the two first sliding grooves (205) is fixedly connected to a limiting block (207), one side of the outer wall of the two first sliding blocks (206) is fixedly connected to a fixing plate (208), one side of the outer wall of the two fixing plates (208) is provided with a second sliding groove (209), and the two first A slide plate (210) is slidably embedded between the inner walls of the two slide grooves (209); two support plates (211) are fixedly installed on the top of the slide plate (210) near the edge; a third slide groove (212) is opened on the top of the two support plates (211); a second slide block (213) is slidably embedded on the inner walls of the two third slide grooves (212); a cover plate (214) is fixedly connected between the tops of the two second slide blocks (213); a first electric push rod (215) is fixedly connected to one side of the outer wall of the cover plate (214); an installation box (216) is fixedly installed on the top of the slide plate (210); a push plate (217) is fixedly connected to the bottom of the slide plate (210); a second electric push rod (218) is fixedly connected to one side of the outer wall of the push plate (217); and a fixing box (219) is fixedly installed on the bottom of the slide plate (210).
2. The fastener anti-corrosion treatment device according to claim 1, characterized in that: The box mechanism (1) comprises a processing box (101), a paint box (102) is fixedly mounted on the top of the processing box (101), the output end of the paint box (102) is fixedly connected to a high-pressure pump (103), the output end of the high-pressure pump (103) is fixedly connected to a delivery pipe (104), and the output end of the delivery pipe (104) is fixedly connected to an atomizing nozzle (105).
3. The fastener anti-corrosion treatment device according to claim 2, characterized in that: Two fan bases (106) are fixedly installed on the top of the processing box (101), the tops of the inner walls of the two fan bases (106) are fixedly connected to motors (107), and the output ends of the two motors (107) are fixedly connected to fans (108).
4. The fastener anti-corrosion treatment device according to claim 3, characterized in that: Two heating tubes (109) are fixedly mounted on the top of the inner wall of the processing box (101), two sets of hinges (110) are fixedly mounted on one side of the outer wall of the processing box (101), and a side door (111) is fixedly connected between the rotating ends of the two sets of hinges (110).
5. The fastener anti-corrosion treatment device according to claim 4, characterized in that: An observation window (112) is provided on one side of the outer wall of the side door (111), and a handle (113) is fixedly mounted on one side of the outer wall of the side door (111).
6. The fastener anti-corrosion treatment device according to claim 5, characterized in that: A controller (114) is fixedly mounted on one side of the outer wall of the two processing boxes (101), and two movable grooves (115) are provided on the outer wall of the processing boxes (101).
7. The fastener anti-corrosion treatment device according to claim 6, characterized in that: The two rotating shafts (201) are movably inserted inside the two movable grooves (115).