Layered material collecting box for continuous machining of spring machine

Abstract

The utility model relates to the technical field of spring production, in particular to a layered material collecting box for continuous machining of a spring machine. A feeding port is formed in the top wall of the box body, a containing groove and a discharging port are sequentially formed in the side wall of the box body in the vertical direction, the sorting device comprises a supporting plate and a drawer, the supporting plate penetrates through the containing groove and is in sliding connection with the box body, and the drawer penetrates through the discharging port and is in sliding connection with the box body. The spring collecting device has the effect that springs produced after sampling inspection of the springs can be collected, and the springs are prevented from being mixed with springs produced before.

Description

Technical Field

[0001] The present application relates to the technical field of spring production, and in particular to a layered aggregate box for continuous processing of a spring machine. Background Art

[0002] Springs play an important role in all aspects of people's lives. Springs are elastic and can buffer external elastic activities and protect internal related joints. After the springs are produced by the spring machine, they usually fall into the collection box. When the number of springs in the inner cavity of the collection box reaches a certain number, the operator will push the collection box away.

[0003] In the related art, during the production process of springs, it is necessary to continuously conduct random inspections on the produced springs. At this time, the operator needs to take out a certain amount of springs from the collection box, conduct corresponding random inspections, and judge the quality of the springs in this batch. The springs that meet the quality inspection can be collected by the operator.

[0004] With regard to the above-mentioned related technologies, after the springs are produced by the spring machine, they are concentrated and fall into the collection box. At this time, when the operator conducts random inspection on the produced springs, a large number of springs will still fall into the collection box, which will cause the springs before and after the random inspection to be mixed together. When the quality of the random inspection springs is unqualified, all the springs need to be inspected or dumped one by one. Utility Model Content

[0005] In order to collect the springs produced after the random inspection of the springs and avoid mixing them with the springs produced before, the present application provides a layered collection box for continuous processing of a spring machine.

[0006] The present application provides a layered material collection box for continuous processing of a spring machine, which adopts the following technical solution:

[0007] A layered material collection box for continuous processing of a spring machine, comprising a box body and a sorting device;

[0008] The top wall of the box body is provided with a feed port, and the side walls are provided with a placement slot and a discharge port in sequence along the vertical direction. The sorting device includes a support plate and a drawer. The support plate is passed through the placement slot and is slidably connected to the box body. The drawer is passed through the discharge port and is slidably connected to the box body.

[0009] By adopting the above technical solution, the springs produced by the spring machine enter the box through the feed port and fall into the drawer. When the number of springs in the drawer reaches a certain number, the operator can take out the drawer through the discharge port to complete the collection of the springs. When the operator needs to conduct random inspections on the springs, the operator first inserts the support plate into the inner cavity of the box through the placement slot. At this time, the springs produced by the spring machine will fall above the support plate. At this time, the operator only needs to test the springs above the support plate. At this time, the springs produced after random inspection will fall above the support plate, and the spring sorting can be completed to avoid mixing with the previously produced springs, reducing the pressure and burden of the operator when re-inspecting the remaining springs when the random inspection fails.

[0010] Optionally, the box body is provided with sliding grooves at both ends of the placement groove, and a positioning groove is provided between the box body and the bottom wall of the sliding groove. The positioning groove, the sliding groove and the placement groove are connected, and a ball is provided in the inner cavity of the positioning groove. The ball is rotatably connected to the box body, and the ball abuts against the bottom wall of the support plate.

[0011] By adopting the above technical solution, the slide groove provides an installation area for the support plate, preventing the support plate from tilting after passing through the placement groove. The positioning groove provides support for the installation of the ball, and the ball abuts against the bottom wall of the support plate, thereby reducing the friction between the support plate and the box body during the sliding process of the support plate along the slide groove, thereby enabling the support plate to slide more smoothly along the slide groove.

[0012] Optionally, the sorting device also includes a driving assembly, which includes a first motor, a gear and a rack, the first motor is fixedly connected to the box body and is used to drive the gear to rotate along the box body, the rack is fixedly connected to the support plate, and the gear and the rack are meshing.

[0013] By adopting the above technical solution, the first motor drives the gear to rotate, the gear and the rack are meshed, and the rack is fixed to the support plate. Through the cooperation between the gear and the rack, the support plate is driven to slide in the horizontal direction, thereby realizing the separation of the inner cavity of the box and the sorting of the springs.

[0014] Optionally, a limit plate is provided on the top wall of the support plate, and the limit plate is fixedly connected to the support plate; a buffer pad is provided in the inner cavity of the limit plate, and the buffer pad is fixedly connected to the support plate.

[0015] By adopting the above technical solution, the setting of the limit plate can effectively prevent the spring from falling into the inner cavity of the slide groove when it falls above the support plate, causing certain harm. The setting of the buffer pad can effectively reduce the height of the spring when it falls above the support plate, reduce the possibility of the spring falling outside the limit plate, and at the same time improve the protection effect of the spring.

[0016] Optionally, the sorting device further includes a second cylinder and an abutment plate, wherein the second cylinder is fixedly connected to the box body, and the second cylinder is used to drive the abutment plate to slide in a vertical direction, and the abutment plate abuts against the top wall of the support plate.

[0017] By adopting the above technical solution, when the quality inspection is qualified, the operator can place the spring above the support plate in the inner cavity of the drawer, and the second cylinder drives the abutment plate to move downward in the vertical direction, and makes the abutment plate abut against the top wall of the support plate. At the same time, the support plate slides in the horizontal direction. At this time, the abutment plate can push the spring above the support plate to the bottom of the drawer.

[0018] Optionally, it also includes a material guiding device, which includes a mounting plate and two material guiding plates, the mounting plate is located at the feed port and is rotatably connected to the box body, the two material guiding plates are respectively located at both ends of the mounting plate, and the material guiding plate is slidably connected to the mounting plate.

[0019] By adopting the above technical solution, the operator first adjusts the angle between the mounting plate and the box body so that the guide plate can be closer to the discharge port of the spring machine. At the same time, the operator adjusts the angle between the two guide plates so that the two guide plates can be as close to the end of the discharge port as possible, thereby guiding the produced springs.

[0020] Optionally, the mounting plate is provided with a sliding groove, the inner cavity of the sliding groove is provided with two sliding blocks, and the sliding blocks slide along the sliding groove, the material guide plates are each fixedly connected to one of the sliding blocks, and the sliding blocks are provided with a top screw.

[0021] By adopting the above technical solution, the sliding groove provides a limit for the sliding of the sliding block, and the sliding block provides a stable support for the installation of the guide plate, so that the two guide plates can slide better and the guide plates can better fit the discharge port of the spring machine.

[0022] Optionally, the end surfaces of the guide plates that are close to each other are provided with avoidance grooves.

[0023] By adopting the above technical solution and providing an avoidance groove, the avoidance groove can accommodate the discharge port of the spring machine, so that the guide plate can better fit the discharge port and collect the springs.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. By setting the support plate, the inner cavity of the box can be separated, and the springs before and after random inspection can be sorted to avoid mixing;

[0026] 2. By setting the ball bearings, the friction between the support plate and the box can be reduced, and the smoothness of the sliding of the support plate can be improved;

[0027] 3. By setting up the material guiding device, the outlet of the spring machine can be better wrapped to prevent the spring from falling when it is transferred into the box. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 Schematic diagram of the overall structure of the embodiment of the present application;

[0029] Figure 2 1. It is a schematic diagram of the structure of the material guiding device;

[0030] Figure 3 is a schematic cross-sectional view of a support plate;

[0031] Figure 4 It is a schematic diagram of the chute structure.

[0032] Figure numerals: 1. box body; 11. feed port; 12. caster; 13. placement slot; 14. slide slot; 15. positioning slot; 16. discharge port; 2. material guide device; 21. mounting plate; 211. sliding slot; 212. sliding block; 213. top screw; 22. first cylinder; 23. material guide plate; 24. avoidance slot; 25. elastic pad; 3. sorting device; 31. support plate; 32. ball bearing; 33. limit plate; 34. buffer pad; 35. drive assembly; 351. first motor; 352. gear; 353. rack; 36. second cylinder; 37. abutment plate; 38. blade strip; 39. material receiving assembly; 391. drawer; 392. pulley. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-4 This application is described in further detail.

[0034] The embodiment of the present application discloses a layered material collection box for continuous processing of a spring machine.

[0035] Reference Figure 1 The layered material collecting box for continuous processing of a spring machine comprises a box body 1, a material guiding device 2, and a sorting device 3.

[0036] Reference Figure 1In this embodiment, the box body 1 is preferably a hollow rectangular box body 1, the box body 1 is vertically arranged, the top of the box body 1 is open, and a feed port 11 is formed at the open position. The bottom wall of the box body 1 is provided with a caster 12 at each corner. In this embodiment, the caster 12 is preferably a universal caster 12 with a locking structure, and the caster 12 is fixedly connected to the bottom wall of the box body 1 by screws.

[0037] Reference Figure 1 and Figure 2 The material guide device 2 includes a mounting plate 21 and a first cylinder 22. The mounting plate 21 is located on the top wall of the box body 1 and is rotatably connected to the box body 1 through a rotating shaft. The outer shell of the first cylinder 22 is fixedly connected to the outer wall of the box body 1 through a hinge seat, and the output end is rotatably connected to the mounting plate 21 through a hinge seat. A sliding groove 211 is provided on the end surface of the mounting plate 21 away from the box body 1 along the length direction of the mounting plate 21. The length direction of the sliding groove 211 is perpendicular to the length direction of the mounting plate 21. Both ends of the sliding groove 211 are provided with sliding blocks 212. In this embodiment, the number of the sliding blocks 212 is preferably two, and the sliding blocks 212 can slide along the sliding groove 211. Each sliding block 212 is equipped with a top screw 213. The top screw 213 is threadedly connected to the sliding block 212, and after passing through the sliding block 212, it abuts against the side wall of the mounting plate 21.

[0038] Reference Figure 1 and Figure 2 The material guide device 2 further includes two material guide plates 23, which are fixedly connected to the sliding block 212 by screws. The two material guide plates 23 are symmetrically provided with avoidance grooves 24 at the end faces close to each other, and the avoidance grooves 24 are used to accommodate the relevant structures of the spring machine. The top wall of the material guide plate 23 is provided with an elastic pad 25, and the elastic pad is fixedly connected to the top wall of the material guide plate 23 by screws.

[0039] Reference Figure 1 , Figure 3 and Figure 4 A placement groove 13 is provided on the side wall of the box body 1 in the horizontal direction, and slide grooves 14 are provided on both sides of the inner cavity of the box body 1 along the opening direction of the placement groove 13, and the length direction of the grooves is consistent with the opening direction of the placement groove 13 and are both horizontally arranged. Positioning grooves 15 are provided at intervals on the bottom wall of the box body 1 along the length direction of the slide groove 14. In this embodiment, the inner cavities of the placement groove 13, the slide groove 14 and the positioning groove 15 are connected.

[0040] Reference Figure 1 , Figure 3 and Figure 4The sorting device 3 includes a support plate 31 and a ball 32. The support plate 31 is sequentially inserted into the placement groove 13 and the slide groove 14. A plurality of balls 32 are provided, and a ball 32 is provided in the inner cavity of each positioning groove 15. The ball 32 is rotatably connected to the box body 1 through the bracket. In this embodiment, the upper half of the ball 32 is located outside the positioning groove 15, and the ball 32 abuts against the bottom wall of the support plate 31.

[0041] Reference Figure 1 and Figure 3 The top wall of the support plate 31 is provided with a limit plate 33, which can be inserted into the placement slot 13. In this embodiment, the limit plate 33 is preferably a U-shaped plate, and the opening direction of the limit plate 33 is arranged in the opening direction of the placement slot 13. The limit plate 33 is fixedly connected to the support plate 31 by screws. The inner cavity of the limit plate 33 is provided with a buffer pad 34, which is fixedly connected to the support plate 31 by screws.

[0042] Reference Figure 1 and Figure 3 The sorting device 3 also includes a driving assembly 35, which includes a first motor 351, a gear 352 and a rack 353. In the present embodiment, the first motor 351 is preferably a servo motor, and the housing of the first motor 351 is fixedly connected to the housing 1 by screws, the output shaft of the first motor 351 is horizontal and perpendicular to the opening direction of the placement slot 13, the gear 352 is coaxially fixedly connected to the output shaft of the first motor 351 by a key connection, the length direction of the rack 353 is horizontal and parallel to the opening direction of the placement slot 13, the rack 353 is fixedly connected to the bottom wall of the support plate 31 by screws, and the gear 352 and the rack 353 are meshed.

[0043] Reference Figure 1 , Figure 3 and Figure 4 The sorting device 3 further includes a second cylinder 36 and an abutment plate 37. The second cylinder 36 is located in the inner cavity of the box body 1 and above the placement slot 13. The second cylinder 36 is vertically arranged. The outer shell of the second cylinder 36 is fixedly connected to the box body 1 by screw fixing. The driving direction of the second cylinder 36 is vertical and perpendicular to the opening direction of the placement slot 13. The abutment plate 37 is vertically arranged. The length direction of the abutment plate 37 is horizontal and perpendicular to the opening direction of the placement slot 13. The two side walls of the phase plate are attached to the side walls of the box body 1 provided with the slide slot 14. The abutment plate 37 is fixedly connected to the output end of the second cylinder 36 by screw fixing. The end surface of the abutment plate 37 away from the placement slot 13 is provided with a blade strip 38. In this embodiment, the cross section of the blade strip 38 is preferably a right triangle, wherein one right-angled side of the blade strip 38 is attached to the abutment plate 37, and the other right-angled side is parallel to the top wall of the support plate 31. The blade strip 38 is fixedly connected to the abutment plate 37 by screw fixing.

[0044] Referring to the figure, the sorting device 3 further includes a material receiving assembly 39, and the box body 1 is provided with a discharge port 16 in the horizontal direction below the placement slot 13, and the material receiving assembly 39 includes a drawer 391 and a pulley 392, and the drawer 391 is located below the support plate 31, and the drawer 391 is provided through the discharge port 16. In this embodiment, the pulley 392 is preferably a universal pulley 392, and the outer shell wheel of the pulley is fixedly connected to the bottom wall of the drawer 391 by screw fixing, and the bottom of the pulley 392 abuts against the bottom of the box body 1. The sliding direction of the drawer 391 is parallel to the opening direction of the discharge port 16.

[0045] Referring to the figure, a flexible pad is provided in the inner cavity of the drawer 391, and the flexible pad is fixedly connected to the bottom wall of the drawer 391 by screws.

[0046] The implementation principle of the layered material collection box for continuous processing of the spring machine in the embodiment of the present application is: the operator first pushes the box body 1 to the discharge port 16 of the spring machine, and at the same time rotates the mounting plate 21 and slides the two guide plates 23, so that the receiving grooves at the two guide plates 23 can better receive the discharge port 16 of the spring machine.

[0047] When the spring needs to be sampled, the first motor 351 makes the support plate 31 slide along the slide groove 14 through the cooperation of the gear 352 and the rack 353, and the ball 32 can reduce the friction between the support plate 31 and the box body 1. At this time, the support plate 31 can close the inner cavity of the box body 1.

[0048] When the random inspection is completed and qualified, the second cylinder 36 drives the abutment plate 37 to slide downward in the vertical direction and abut against the top wall of the support plate 31. At this time, the first motor 351 drives the support plate 31 to return to its original position. At this time, the abutment plate 37 can push the spring on the top of the support plate 31 into the drawer 391 and be collected by the operator.

[0049] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A layered material collecting box for continuous processing of a spring machine, characterized in that: It comprises a box body (1) and a sorting device (3); The top wall of the box body (1) is provided with a feed port (11), and the side wall is provided with a placement slot (13) and a discharge port (16) in sequence along the vertical direction; the sorting device (3) comprises a support plate (31) and a drawer (391); the support plate (31) is passed through the placement slot (13) and is slidably connected to the box body (1); the drawer (391) is passed through the discharge port (16) and is slidably connected to the box body (1); A limit plate (33) is provided on the top wall of the support plate (31), and the limit plate (33) is fixedly connected to the support plate (31); a buffer pad (34) is provided in the inner cavity of the limit plate (33), and the buffer pad (34) is fixedly connected to the support plate (31); The sorting device (3) further comprises a second cylinder (36) and an abutment plate (37), wherein the second cylinder (36) is fixedly connected to the box body (1), and the second cylinder (36) is used to drive the abutment plate (37) to slide in a vertical direction, and the abutment plate (37) abuts against the top wall of the support plate (31).

2. The layered material collecting box for continuous processing of a spring machine according to claim 1, characterized in that: The box body (1) is provided with a slide groove (14) at both ends of the placement groove (13); a positioning groove (15) is provided between the box body (1) and the bottom wall of the slide groove (14); the positioning groove (15), the slide groove (14) and the placement groove (13) are connected; a ball (32) is provided in the inner cavity of the positioning groove (15); the ball (32) is rotatably connected to the box body (1), and the ball (32) abuts against the bottom wall of the support plate (31).

3. The layered material collecting box for continuous processing of a spring machine according to claim 1, characterized in that: The sorting device (3) also includes a driving assembly (35), the driving assembly (35) including a first motor (351), a gear (352) and a rack (353), the first motor (351) being fixedly connected to the housing (1) and used to drive the gear (352) to rotate along the housing (1), the rack (353) being fixedly connected to the support plate (31), and the gear (352) and the rack (353) being meshed.

4. The layered material collecting box for continuous processing of a spring machine according to claim 1, characterized in that: The invention also comprises a material guiding device (2), wherein the material guiding device (2) comprises a mounting plate (21) and two material guiding plates (23), wherein the mounting plate (21) is located at the material inlet (11) and is rotatably connected to the box body (1), and the two material guiding plates (23) are respectively located at two ends of the mounting plate (21), and the material guiding plates (23) are slidably connected to the mounting plate (21).

5. The layered material collecting box for continuous processing of a spring machine according to claim 4, characterized in that: The mounting plate (21) is provided with a sliding groove (211), the inner cavity of the sliding groove (211) is provided with two sliding blocks (212), and the sliding blocks (212) slide along the sliding groove (211), and each of the guide plates (23) is fixedly connected to one of the sliding blocks (212), and a top screw (213) is provided at the sliding block (212).

6. The layered material collecting box for continuous processing of a spring machine according to claim 5, characterized in that: The end surfaces of the guide plates (23) that are close to each other are provided with avoidance grooves (24).

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