Device for cleaning filler in desulfurizing tower
By designing an automatic cleaning device in the desulfurization tower, the problem of filler blockage is solved, efficient cleaning of filler and effective collection of impurities is achieved, and the reaction efficiency and stability of equipment operation are improved.
Patent Information
- Application Number
- CN202323186519.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-24
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2033-11-24
AI Technical Summary
The desulfurization tower filler is prone to blockage after a long period of operation, which affects the gas-liquid distribution and reaction efficiency, resulting in increased equipment energy consumption and hindered normal operation of the process system.
Design a packing cleaning device in the desulfurization tower, including a pressure measuring device, a cleaning device and a spray device. The pressure is measured in real time through the upper pressure gauge and the lower pressure gauge, and the cleaning device is automatically controlled to clean the upper and lower fillers at high pressure, and use a filter collector and filter the impurities to avoid blockage and contamination.
It realizes regular cleaning of impurities in the filler to avoid clogging, simplifies the maintenance process, improves the degree of automation, and ensures the normality of gas-liquid distribution and the improvement of reaction efficiency.
Smart Images

Figure CN222625492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning the fillings in a desulfurization tower, in particular to a cleaning device for the fillings in a desulfurization tower. Background Art
[0002] In the industrial production process, when desulfurization is carried out in the desulfurization tower under the condition of gas-liquid contact reaction, it is necessary to load fillers of certain specifications and quantities in the tower in order to obtain a better gas-liquid distribution state and improve the reaction efficiency. However, after a long period of operation, the gas-liquid reaction is prone to generate solid impurities, and the fillers, especially the lower layer fillers, will be blocked to varying degrees by smoke and crystalline salt. The blockage of the fillers will bring some problems. First, the gas-liquid channel of the reaction system is blocked, and the energy consumption of related medium transportation equipment and facilities increases. Second, when the fillers are severely blocked, the normal distribution of gas and liquid is affected, and the reaction efficiency is reduced, until the normal operation of the related process system is affected, and production is forced to stop.
[0003] Patent CN 201020042637.4 discloses a fast turbulent desulfurization tower, in which a foaming plate, a liquid distributor and a multi-layer gas-liquid contact plate are arranged from top to bottom in the tower body, the bottom of the tower body is a liquid collecting chamber, each gas-liquid contact plate is evenly distributed with diversion holes, a downcomer is arranged between two gas-liquid contact plates, the upper pipe opening of the downcomer is located above the plane of the gas-liquid contact plate, the lower pipe opening is arranged on the plane of the lower gas-liquid contact plate, the uppermost liquid inlet is connected to the liquid distributor, the desulfurization liquid is sprayed down from the liquid inlet through the liquid distributor, the air inlet pipe is arranged in the tower body below the lowermost gas-liquid contact plate, and the liquid outlet pipe is arranged at the bottom of the tower body and connected to the liquid collecting chamber to discharge the liquid. The device reduces the blockage of the internal parts of the desulfurization tower by accelerating the chemical reaction of gas and liquid; but there is still the problem of packing blockage. Summary of the invention
[0004] The utility model aims to provide a packing cleaning device in a desulfurization tower which can regularly clean impurities in the packing and avoid blockage and is easy to maintain, so as to solve the technical problem of packing blockage in the desulfurization tower.
[0005] In order to solve the above technical problems, the solution adopted by the utility model is as follows:
[0006] A packing cleaning device in a desulfurization tower, used for cleaning the packing of the desulfurization tower; comprising a pressure measuring device, a cleaning device and a spraying device; the desulfurization tower is provided with an air inlet, an exhaust port and a drain port; the exhaust port is arranged at the top of the desulfurization tower, and the packing can be taken out for replacement through the exhaust port at the top; the air inlet and the drain port are arranged at the lower end of the desulfurization tower; the packing comprises an upper packing and a lower packing; the upper packing and the lower packing are both located at the upper end of the interior of the desulfurization tower; the pressure measuring device comprises an upper pressure gauge and a lower pressure gauge; the upper pressure gauge is installed above the upper packing, and the lower pressure gauge is installed below the lower packing; two cleaning devices are provided, which are respectively installed above the upper packing and above the lower packing; the spraying device is connected to the upper end of the interior of the desulfurization tower;
[0007] The cleaning device comprises a cleaning pipe, a booster nozzle and a filter collector; the booster nozzle is fixedly connected to the cleaning pipe; and the filter collector is fixedly installed below the upper filler.
[0008] Furthermore, the drain outlet is provided with a drain pipe; the drain pipe is provided with a filter A; the drain pipe is movably connected to the drain outlet; the filter A is movably connected to the drain pipe. The impurities washed from the lower layer of filler are collected by the filter A to prevent the impurities from affecting the subsequent further processing of the liquid, affecting the subsequent steps or polluting the environment.
[0009] Furthermore, the cleaning pipes are provided with more than three; the booster nozzles on one cleaning pipe are provided with more than three; the booster nozzles are evenly distributed on the cleaning pipes. Multiple cleaning pipes facilitate comprehensive cleaning of the filler to avoid places that cannot be cleaned.
[0010] Further, the filter collector includes a collection box and a filter B; the filter B is installed obliquely below the upper filler; the collection box is fixedly installed inside the desulfurization tower, and the inclined end of the filter B. The filter B can filter and clean the impurities in the upper filler to prevent the impurities from falling into the lower filler and causing repeated blockages. The collection box can collect the filtered impurities to prevent the impurities from accumulating on the filter B. The filter B and the collection box can be taken out through the exhaust port for cleaning.
[0011] Furthermore, the desulfurization tower is provided with a redistributor; the redistributor is fixedly installed directly below the filter screen B. The redistributor can evenly distribute the liquid so that the solution is evenly distributed on the lower layer of filler.
[0012] The working principle of the utility model is as follows:
[0013] When in use, the gas from the gas-liquid reaction enters the desulfurization tower from the lower air inlet and rises upward, and the liquid is sprayed down from the spray device. The gas and liquid can be fully and evenly mixed through the upper filler, redistributor and lower filler, which is convenient for handling the gas in the production process. The pressure is measured in real time by the upper pressure gauge and the lower pressure gauge. When the pressure increases, the upper pressure gauge controls the cleaning device above to spray the cleaning liquid through an external controller, and the booster nozzle is pressurized to perform high-pressure cleaning on the upper filler. The lower pressure gauge controls the cleaning device above the lower filler through an external controller to clean the lower filler. The impurities cleaned are filtered and collected through filter A, filter B and collection box to avoid repeated clogging of the device. After the reaction, the gas is discharged from the exhaust port and the liquid is discharged from the drain port.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. The utility model controls two cleaning devices through the upper pressure gauge and the lower pressure gauge to clean the upper and lower fillers respectively, remove impurities inside the fillers, and automatically start the cleaning device when there are many impurities in the fillers. The overall operation is simple and the degree of automation is high.
[0016] 2. The utility model collects and filters the cleaned impurities through the filter collector and the filter screen A, thereby avoiding repeated clogging and simultaneously avoiding environmental pollution or affecting other subsequent process operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view structural schematic diagram of the utility model;
[0018] Figure 2 This is a front view structural schematic diagram of the utility model;
[0019] Figure 3 For the utility model Figure 2 A is an enlarged structural diagram;
[0020] Figure 4 It is a schematic diagram of the connection structure between the cleaning pipe and the desulfurization tower of the utility model.
[0021] In the figure: 1. desulfurization tower; 101. air inlet; 102. exhaust port; 103. drain port; 104. drain pipe; 105. filter A; 2. packing; 201. upper packing; 202. lower packing; 3. pressure measuring device; 301. upper pressure gauge; 302. lower pressure gauge; 4. cleaning device; 401. cleaning pipe; 402. boost nozzle; 403. filter collector; 404. collection box; 405. filter B; 5. spraying device; 6. redistributor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The following is a further detailed description of the packing cleaning device in the desulfurization tower of the utility model in conjunction with the accompanying drawings:
[0024] Example 1
[0025] A packing cleaning device in a desulfurization tower, used for cleaning packing 2 of a desulfurization tower 1; comprising a pressure measuring device 3, a cleaning device 4 and a spraying device 5; the desulfurization tower 1 is provided with an air inlet 101, an exhaust port 102 and a drain port 103; the exhaust port 102 is opened at the top of the desulfurization tower 1; the air inlet 101 and the drain port 103 are opened at the lower end of the desulfurization tower 1; the packing 2 comprises an upper packing 201 and a lower packing 202; the upper packing 201 and the drain port 103 are provided at the bottom ... The lower fillers 202 are all located at the upper end of the desulfurization tower 1; the pressure measuring device 3 includes an upper pressure gauge 301 and a lower pressure gauge 302; the upper pressure gauge 301 is installed above the upper filler 201, and the lower pressure gauge 302 is installed below the lower filler 201; the cleaning device 4 is provided with two, which are installed above the upper filler 201 and above the lower filler 201 respectively; the spray device 5 is connected to the upper end of the desulfurization tower 1;
[0026] The cleaning device 4 includes a cleaning pipe 401 , a booster nozzle 402 and a filter collector 403 ; the booster nozzle 402 is fixedly connected to the cleaning pipe 401 ; and the filter collector 403 is fixedly installed below the upper filler 201 .
[0027] The working principle of this embodiment is as follows:
[0028] When in use, the gas of the gas-liquid reaction enters the desulfurization tower 1 from the lower air inlet and rises upward. The liquid is sprayed downward from the spray device 5, and the gas and liquid are fully and evenly distributed through the upper filler 201 and the lower filler 202, so as to accelerate the reaction and treat the gas in the production process. The pressure is measured in real time by the upper pressure gauge 301 and the lower pressure gauge 302. When the pressure increases, the upper pressure gauge 301 controls the cleaning device 4 above to spray the cleaning liquid through an external controller to perform high-pressure cleaning on the upper filler 201. The lower pressure gauge 302 controls the cleaning device 4 above the lower filler 202 through an external controller to clean the lower filler 202. The impurities cleaned are filtered and collected by the filter collector 403 to avoid repeated clogging of the device. The gas after the reaction is discharged from the exhaust port 102 and the liquid is discharged from the drain port 103.
[0029] Example 2
[0030] The difference from Example 1 lies in that the drain outlet 103 is provided with a drain pipe 104; the drain pipe 104 is provided with a filter A105; the drain pipe 104 is movably connected to the drain outlet 103; the filter A105 is movably connected to the drain pipe 104; five cleaning pipes 401 are provided; there are six booster nozzles 402 on one cleaning pipe 401; the booster nozzles 402 are evenly distributed on the cleaning pipe 401; the filter collector 403 includes a collecting box 404 and a filter B405; the filter B405 is obliquely installed below the upper filler 201; the collecting box 404 is fixedly installed inside the desulfurization tower 1, at the inclined end of the filter B405; the desulfurization tower 1 is provided with a redistributor 6; the redistributor 6 is fixedly installed directly below the filter B405. The five cleaning pipes 401 and the booster nozzle 402 above facilitate comprehensive cleaning of the filler 2 to avoid places that cannot be cleaned; the filter screen B405 can filter and clean impurities in the upper filler 201 to prevent impurities from falling into the lower filler 202 and causing repeated blockages. The collection box 404 can collect impurities filtered out by the filter screen B405 to prevent impurities from accumulating on the filter screen B405. The filter screen B405 and the collection box 404 can be taken out through the exhaust port 102 for cleaning; the impurities cleaned from the lower filler 202 are collected through the filter screen A105 to prevent impurities from affecting subsequent steps or polluting the environment when the liquid is further processed; the redistributor 6 can evenly distribute the liquid so that the solution is evenly poured on the lower filler 202.
[0031] The working principle of this embodiment is the same as that of Embodiment 1.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A packing cleaning device in a desulfurization tower, used for cleaning the packing (2) of the desulfurization tower (1); characterized in that: The desulfurization tower (1) comprises a pressure measuring device (3), a cleaning device (4) and a spraying device (5); the desulfurization tower (1) is provided with an air inlet (101), an air outlet (102) and a water outlet (103); the air outlet (102) is provided at the top of the desulfurization tower (1); the air inlet (101) and the water outlet (103) are provided at the bottom of the desulfurization tower (1); the filler (2) comprises an upper filler (201) and a lower filler (202); the upper filler (201) and the lower filler (202) are both located at the upper end of the interior of the desulfurization tower (1); the pressure measuring device (3) comprises an upper pressure gauge (301) and a lower pressure gauge (302); the upper pressure gauge (301) is installed above the upper layer of filler (201), and the lower pressure gauge (302) is installed above the lower layer of filler (202); two cleaning devices (4) are provided, which are installed above the upper layer of filler (201) and above the lower layer of filler (202) respectively; the spraying device (5) is connected to the upper end of the interior of the desulfurization tower (1); The cleaning device (4) comprises a cleaning pipe (401), a booster nozzle (402) and a filter collector (403); the booster nozzle (402) is fixedly connected to the cleaning pipe (401); and the filter collector (403) is fixedly installed below the upper layer filler (201).
2. The packing cleaning device in a desulfurization tower according to claim 1, characterized in that: The drain outlet (103) is provided with a drain pipe (104); the drain pipe (104) is provided with a filter screen A (105); the drain pipe (104) is movably connected to the drain outlet (103); the filter screen A (105) is movably connected to the drain pipe (104).
3. The packing cleaning device in a desulfurization tower according to claim 1, characterized in that: There are more than three cleaning pipes (401); there are more than three booster nozzles (402) on one cleaning pipe (401); and the booster nozzles (402) are evenly distributed on the cleaning pipe (401).
4. The packing cleaning device in a desulfurization tower according to claim 1, characterized in that: The filter collector (403) comprises a collection box (404) and a filter screen B (405); the filter screen B (405) is installed at an angle below the upper filler (201); the collection box (404) is fixedly installed inside the desulfurization tower (1), with one end of the filter screen B (405) being inclined.
5. The packing cleaning device in a desulfurization tower according to claim 4, characterized in that: The desulfurization tower (1) is provided with a redistributor (6); the redistributor (6) is fixedly installed directly below the filter screen B (405).
Citation Information
Patent Citations
Quick turbulent type desulfurizing tower
CN201578983U
Cited By
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