Tab folding device for naked battery cell

By designing a bare-cell folding ear device including a rotatable disc, a gravity sensing device and a controller, the gap problem that is prone to occur in the operation of bare-cell folding ears is solved, automated operation and efficient extreme ear fit are achieved, and working efficiency and product quality are improved.

CN222625870UActive Publication Date: 2025-03-18NINGDE HESWAY PRECISION TECH CO LTD
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Patent Information

Application Number
CN202420225833.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-03-18
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During operation, existing bare-cell folding ear devices can easily cause gaps between the diaphragm and tape on the side of the bare-cell and the upper and lower surfaces, affecting the firmness of the sticking and thus affecting subsequent use.

Method used

A bare-cell folding ear device including a rotatable disc, a gravity sensing device and a controller is designed. Through the entire circumference of the bare-cell placing holes on the disc, combined with the cooperation of the gravity sensing device and the controller, the automatic folding ear operation of the bare-cell is achieved, avoiding the operator's need to manually pick up and put down.

Benefits of technology

The automatic folding ear operation of the bare battery cell is realized, which greatly improves the working efficiency, ensures that the ears of the bare battery cell are firmly fitted, and avoids the problems of damage and insufficiency of the ear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tab folding device for a naked battery cell. The tab folding device comprises a base, a rotating mechanism, a gravity sensing device, a first tab folding mechanism and a second tab folding mechanism, a rotating mechanism is arranged on the base, a disc is arranged on the rotating mechanism, a naked battery cell placing hole is formed in the disc, and a gravity sensing device is arranged below the naked battery cell placing hole; the base is further provided with a stand column, the top end of the stand column is vertically connected with a connecting rod, and the connecting rod is provided with a first tab folding mechanism and a second tab folding mechanism; the first tab folding mechanism comprises a cylinder pressing rod and a cylinder push rod; and a positioning plate is arranged on the side edge of the naked battery cell placing hole. According to the utility model, the rotatable disc is adopted, and the naked battery cell placing hole site is arranged, so that an operator can pick up a finished naked battery cell from the hole site and place a new naked battery cell at the same time, the work of the naked battery cell which is already subjected to tab folding is not influenced, the automatic operation of tab folding of the naked battery cell is realized, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bare battery cell production, in particular to a folding ear device for a bare battery cell. Background Art

[0002] The automated processing of battery tabs is an important part of the battery production process, which can greatly improve the production efficiency of batteries. At present, there are many automated processing equipment for battery tabs, such as shaping, testing, cutting, folding, etc. These automated processes are completed independently, so it is necessary to avoid errors and omissions in each process to the greatest extent possible.

[0003] Currently, most of the tab folding devices are for folding the tabs of a single bare cell or for folding the tabs of multiple bare cells in parallel simultaneously. When a single bare cell tab folding device is used, the operator is required to pick up the folded cell and then put down the cell that needs tab folding before folding the tabs of the next bare cell. When a multiple bare cell tab folding device is used for folding the tabs simultaneously, the operator is still required to pick up and then put down the device again before continuing to work, and the work efficiency is low. Utility Model Content

[0004] The purpose of the utility model is to provide a folding ear device for a bare battery cell, so as to solve the technical problem proposed in the above-mentioned background technology that the side surface and upper and lower surfaces of the bare battery cell are glued in turn by driving with air claws, which easily leads to a lack of compression between the diaphragm and the tape on the side surface and upper and lower surfaces of the bare battery cell, resulting in the existence of gaps, which in turn leads to loose adhesion and affects subsequent use.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A folding lug device for a bare battery cell, the folding lug device for a bare battery cell comprising:

[0007] A base, wherein the base is provided with a rotating mechanism, the rotating mechanism is provided with a disc, the disc is provided with bare cell placement holes, the bare cell placement holes are arranged in a circular pattern on the disc, a gravity sensing device is provided below the bare cell placement holes, and the gravity sensing device is electrically connected to a controller;

[0008] The base is also provided with a column, the top of which is vertically connected to a connecting rod, the connecting rod is provided with a first folding pole ear mechanism and a second folding pole ear mechanism, and the first folding pole ear mechanism and the second folding pole ear mechanism are both located above the disc;

[0009] The first folding lug mechanism comprises a cylinder pressure rod and a cylinder push rod, and both the cylinder pressure rod and the cylinder push rod are electrically connected to the controller;

[0010] A positioning plate is provided on the side of the bare cell placement hole, and the cylinder pressure rod is perpendicular to the positioning plate;

[0011] The cylinder push rod is parallel to the positioning plate, and the bottom surface of the cylinder push rod and the top surface of the positioning plate are located on the same straight line.

[0012] As a preferred solution, one side of the positioning plate close to the bare cell placement hole is an arc-shaped structure and fits closely with the edge of the bare cell placement hole.

[0013] As a preferred solution, the first pole ear folding mechanism includes a first mounting rod, one end of which is connected to the connecting rod, and the other end of which is provided with a first vertical rod, and the cylinder pressure rod is connected to the first vertical rod.

[0014] As a preferred solution, the cylinder pressure rod includes a cylinder telescopic rod, the cylinder telescopic rod is connected to the first vertical rod, a pressure plate is provided at the telescopic end of the cylinder telescopic rod, and a chamfered structure is provided at the bottom of one side of the pressure plate.

[0015] As a preferred solution, the second pole ear folding mechanism includes a second mounting rod, one end of the second mounting rod is connected to the connecting rod, and the other end is provided with a second vertical rod, and the cylinder push rod is connected to the second vertical rod.

[0016] As a preferred solution, the cylinder push rod includes a cylinder, which is connected to the second vertical rod. The cylinder is provided with a piston rod, and the telescopic end of the piston rod is provided with a push plate, and a chamfered structure is provided on one side of the bottom surface of the push plate.

[0017] It can be seen from the technical solution provided by the utility model that the utility model provides a bare cell folding ear device, which has the following beneficial effects:

[0018] 1. The utility model adopts a rotatable disc, which is provided with bare cell placement holes distributed in a circular row. The operator puts the bare cell into the bare cell placement hole. After the gravity sensing device under the bare cell placement hole senses that the bare cell is put down, it transmits a signal to the controller. After receiving the signal, the controller controls the first pole ear folding mechanism and the second pole ear folding mechanism to complete a pole ear folding operation respectively. The operator picks up the completed bare cell from the hole and puts in a new bare cell at the same time, and it will not affect the work of the bare cell that is already folding the pole ear, thereby realizing the automatic operation of bare cell pole ear folding and greatly improving the work efficiency.

[0019] 2. The side where the pressing plate and the pushing plate fit the tabs of the bare battery cell is provided with a rounded structure, which avoids the tabs being damaged due to the sharp contact surface during the process of pressing down and pushing sideways;

[0020] 3. A positioning plate is provided at the edge of the circular hole, and the positioning plate is fitted with an arc structure at some places where the positioning plate is in contact with the edge of the hole. When a portion of the bare cell is exposed outside the hole, the tab can fall on the positioning plate. The positioning plate is heightened to provide support for the folded tab, and can protect the bare cell while positioning the tab. Since a portion of the bare cell is exposed outside, the push plate is prevented from pushing the bare cell out of the hole during the pushing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the overall structure of a folding tab device for a bare battery cell provided in an embodiment of the utility model;

[0022] Figure 2 A partial structural cross-sectional view of a folding tab device of a bare battery cell provided in an embodiment of the utility model;

[0023] Figure 3 A schematic diagram of a bare cell of a bare cell folding tab device provided by an embodiment of the utility model being assembled to an initial position;

[0024] Figure 4 A schematic diagram of a bare cell transferring to a second folding tab mechanism of a bare cell folding tab device provided in an embodiment of the utility model;

[0025] Figure 5 A schematic diagram of a bare cell turning to a first folding tab mechanism of a bare cell folding tab device provided in an embodiment of the utility model;

[0026] Figure 6 The embodiment of the utility model provides Figure 4 A schematic diagram of the structure at the center of the enlarged part A;

[0027] Figure 7 The embodiment of the utility model provides Figure 5 Enlarged schematic diagram of the structure at part B in the middle.

[0028] In the figure: 1. base; 2. rotating mechanism; 21. disc; 22. bare cell placement hole; 23. gravity sensing device; 24. positioning plate; 3. column; 31. connecting rod; 4. first folding ear mechanism; 41. first mounting rod; 42. first vertical rod; 43. cylinder pressure rod; 44. cylinder telescopic rod; 45. pressure plate; 5. second folding ear mechanism; 51. second mounting rod; 52. second vertical rod; 53. cylinder push rod; 54. cylinder; 55. piston rod; 56. push plate; 6. rounded corner structure; 7. bare cell; 71. ear. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0030] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0031] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise clearly and specifically defined.

[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0034] See also Figures 1 to 7The embodiment of the present application provides a folding ear device for a bare cell, comprising a base 1, a rotating mechanism 2, a gravity sensing device 23, a first folding ear mechanism 4, and a second folding ear mechanism 5. The base 1 is provided with a rotating mechanism 2, the rotating mechanism 2 is provided with a disc 21, the disc 21 is provided with bare cell placement holes 22, the bare cell placement holes 22 are arranged in a circular pattern on the disc 21, a gravity sensing device 23 is provided below the bare cell placement holes 22, and the gravity sensing device 23 is electrically connected to a controller; the base 1 is also provided with a column 3, the top of the column 3 is vertically connected to a connecting rod 31, and the connecting rod 31 is provided with the first folding ear mechanism 4 and the second folding ear mechanism 5. The first folding ear mechanism 4 and the second folding ear mechanism 5 are both located above the disc 21; the first folding ear mechanism 4 includes a cylinder pressure rod 43 and a cylinder push rod 53, and the cylinder pressure rod 43 and the cylinder push rod 53 are both electrically connected to the controller; a positioning plate 24 is provided on the side of the bare cell placement hole 22, and the cylinder pressure rod 43 is perpendicular to the positioning plate 24; the cylinder push rod 53 is parallel to the positioning plate 24, and the bottom surface of the cylinder push rod 53 and the top surface of the positioning plate 24 are located on the same straight line.

[0035] Working principle and effect: The utility model adopts a rotatable disc 21, which is provided with bare cell placement holes 22 distributed in a circular row. The operator puts the bare cell 7 into the bare cell placement hole 22. After the gravity sensing device 23 below the bare cell placement hole 22 senses that the bare cell 7 is put down, it transmits a signal to the controller. After receiving the signal, the controller controls the first folding ear mechanism 4 and the second folding ear mechanism 5 to complete the operation of the folding ear 71 once. Specifically, assuming that the initial hole position of the bare cell placement hole 22 is hole position No. 1, the first hole position in the clockwise direction of hole position No. 1 is hole position No. 2, and the second hole position is hole position No. 3, and so on. In the initial state, the first folding ear mechanism 4 is located on hole position No. 3, and the second folding ear mechanism 5 is located on hole position No. 2; when the bare cell 7 is put into hole position No. 1, the gravity sensing device 23 senses that the bare cell 7 is put down, that is, it controls the disc 21 to rotate clockwise once, so that hole position No. 1 turns to hole position No. 2. The disc 21 rotates clockwise once, and the holes rotate once. When the disc 21 rotates once, the folding ear mechanism above the holes also works once. That is, when the hole 1 turns to the position of the hole 2, the second folding ear mechanism 5 located above the side of the hole 2 starts to work, and the push plate 56 is extended along the top surface of the positioning plate 24 to complete the first bending of the bare battery cell 7 (such as Figures 4 to 6 As shown in the figure, the operator continues to put the bare battery cell 7 into the empty hole position turned to hole position 1, and feels the gravity and continues to rotate once, so that hole position 2 is turned to hole position 3, and the first folding ear mechanism 4 located above hole position 3 starts to work, extending the pressing plate 45 in a direction perpendicular to the top surface of the positioning plate 24, completing the second bending of the bare battery cell 7 (as shown in the figure). Figure 4 , Figure 5 as well as Figure 7 As shown), after two bends, the folding of the pole ears is completed. The bare battery cell 7 with the folded pole ears will rotate with the disk 21 and return to the initial position No. 1. The operator will take out the bare battery cell 7 that has returned to position No. 1 and put in a new bare battery cell 7 that needs to have its pole ears folded. The operation is repeated in this way. The operator can pick up the completed bare battery cell 7 and put in a new bare battery cell 7 at the same time without affecting the work of the bare battery cell 7 that is already undergoing the folding of the pole ears. The automated operation of folding the pole ears of the bare battery cell 7 is realized, which greatly improves the work efficiency.

[0036] In one embodiment, Figure 2 or Figure 3 The side of the positioning plate 24 close to the bare cell placement hole 22 is an arc-shaped structure, and fits with the edge of the bare cell placement hole 22. The edge of the circular hole is provided with a positioning plate 24, and the part where the positioning plate 24 fits with the edge of the hole is provided with an arc-shaped structure. When a portion of the bare cell 7 is exposed outside the hole, the tab 71 can fall on the positioning plate 24. The positioning plate 24 is heightened to provide support for the folded tab, and while positioning the tab 71, it can protect the bare cell 7. Since a portion of the bare cell 7 is exposed outside, the push plate 56 is prevented from pushing the bare cell 7 out of the hole during the pushing process.

[0037] In one embodiment, Figures 1 to 5 As shown, the first folding lug mechanism 4 includes a first mounting rod 41, one end of which is connected to the connecting rod 31, and the other end is provided with a first vertical rod 42, and a cylinder pressure rod 43 is connected to the first vertical rod 42. Since the disc 21 will rotate with the bare cell 7, a portion of the bare cell 7 will be exposed on the bare cell placement hole 22. In order to facilitate the rotation of the disc 21, the column 3 is set higher. Therefore, the first vertical rod 42 is installed above the positioning plate 24 through the first mounting rod 41, and then the installation position of the cylinder pressure rod 43 is lowered through the first vertical rod 42, so as to facilitate the downward pressing of the folding lug 71.

[0038] In one embodiment, Figure 7 As shown, the cylinder pressure rod 43 includes a cylinder telescopic rod 44, which is connected to the first vertical rod 42, and a pressing plate 45 is provided at the telescopic end of the cylinder telescopic rod 44, and a chamfered structure 6 is provided at the bottom of one side of the pressing plate 45. The pressing plate 45 is driven up and down by the cylinder telescopic rod 44 to realize the action of pressing down and folding the pole ear 71. Furthermore, a chamfered structure 6 is provided on the edge of one side of the pressing plate 45 that contacts the pole ear 71, so as to avoid the situation that the pole ear 71 is damaged due to the sharp contact surface during the pressing process.

[0039] In one embodiment, Figures 1 to 5As shown, the second folding lug mechanism 5 includes a second mounting rod 51, one end of which is connected to the connecting rod 31, and the other end is provided with a second vertical rod 52, and a cylinder push rod 53 is connected to the second vertical rod 52. Since the disc 21 will rotate with the bare cell 7, a portion of the bare cell 7 will be exposed on the bare cell placement hole 22. In order to facilitate the rotation of the disc 21, the column 3 is set higher. Therefore, the second vertical rod 52 is installed above the outer side of the disc 21 through the two mounting rods, and then the installation position of the cylinder push rod 53 is lowered through the second vertical rod 52, so as to facilitate the forward pushing of the folding lug 71.

[0040] In one embodiment, Figure 6 As shown, the cylinder push rod 53 includes a cylinder 54, which is connected to the second vertical rod 52, and a piston rod 55 is provided on the cylinder 54. The telescopic end of the piston rod 55 is provided with a push plate 56, and a chamfered structure 6 is provided on one side of the bottom surface of the push plate 56. The piston rod 55 drives the push plate 56 to push forward and backward to achieve the action of pushing the folded pole ear 71 forward. Furthermore, the edge of the push plate 56 that contacts the pole ear 71 is provided with a chamfered structure 6, which avoids the situation that the pole ear 71 is damaged due to the sharp contact surface during the side pushing process.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A folding lug device for a bare cell, characterized in that: The folding ear device of the bare battery cell comprises: A base (1), wherein a rotating mechanism (2) is provided on the base (1), wherein a disc (21) is provided on the rotating mechanism (2), wherein bare cell placement holes (22) are provided on the disc (21), wherein the bare cell placement holes (22) are arranged in a circular pattern on the disc (21), wherein a gravity sensing device (23) is provided below the bare cell placement holes (22), and wherein the gravity sensing device (23) is electrically connected to a controller; The base (1) is also provided with a column (3), the top end of the column (3) is vertically connected to a connecting rod (31), the connecting rod (31) is provided with a first folding pole ear mechanism (4) and a second folding pole ear mechanism (5), and the first folding pole ear mechanism (4) and the second folding pole ear mechanism (5) are both located above the disc (21); The first pole ear folding mechanism (4) comprises a cylinder pressure rod (43) and a cylinder push rod (53), and the cylinder pressure rod (43) and the cylinder push rod (53) are both electrically connected to the controller; A positioning plate (24) is provided on the side of the bare cell placement hole (22), and the cylinder pressure rod (43) is perpendicular to the positioning plate (24); The cylinder push rod (53) is parallel to the positioning plate (24), and the bottom surface of the cylinder push rod (53) and the top surface of the positioning plate (24) are located on the same straight line.

2. The folding ear device for a bare battery cell according to claim 1, characterized in that: The side of the positioning plate (24) close to the bare cell placement hole (22) is an arc-shaped structure and fits closely to the edge of the bare cell placement hole (22).

3. The folding ear device for a bare battery cell according to claim 1, characterized in that: The first pole ear folding mechanism (4) comprises a first mounting rod (41), one end of the first mounting rod (41) is connected to the connecting rod (31), and the other end is provided with a first vertical rod (42), and the first vertical rod (42) is connected to the cylinder pressure rod (43).

4. The folding ear device for a bare battery cell according to claim 3, characterized in that: The cylinder pressure rod (43) comprises a cylinder telescopic rod (44), the cylinder telescopic rod (44) is connected to the first vertical rod (42), a pressing plate (45) is provided at the telescopic end of the cylinder telescopic rod (44), and a rounded corner structure (6) is provided at the bottom of one side of the pressing plate (45).

5. The folding ear device for a bare battery cell according to claim 1, characterized in that: The second pole ear folding mechanism (5) comprises a second mounting rod (51), one end of the second mounting rod (51) is connected to the connecting rod (31), and the other end is provided with a second vertical rod (52), and the second vertical rod (52) is connected to the cylinder push rod (53).

6. The folding ear device for a bare battery cell according to claim 5, characterized in that: The cylinder push rod (53) comprises a cylinder (54), the cylinder (54) is connected to the second vertical rod (52), a piston rod (55) is provided on the cylinder (54), a push plate (56) is provided at the telescopic end of the piston rod (55), and a chamfered structure (6) is provided on one side of the bottom surface of the push plate (56).