Light steel component correcting die and correcting equipment

By designing a light steel component correction equipment containing rectangular mold blocks and oil cylinders, the problem that existing equipment cannot flexibly correct various specifications of components is solved, and flexible correction and wavy linear processing of various specifications of light steel components are achieved, which improves production flexibility and high efficiency.

CN222625946UActive Publication Date: 2025-03-18THE 11TH ENG CO LTD OF CCCC FIRST HIGHWAY ENG CO LTD
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Patent Information

Application Number
CN202420699871.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-18
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing light steel keel members are prone to bending and deformation after production or long-term transportation and placement. Most of the existing correction equipment can only handle single-specification components, and the application effect is not flexible enough.

Method used

A light steel component correction mold and correction equipment are designed, and several rectangular mold blocks and oil cylinders are used to achieve flexible correction of light steel components of various specifications through telescopic rods and side correction wheels, and adapt to components of different heights and specifications through extension wheels and bending rods.

Benefits of technology

It realizes flexible correction of light steel components of various specifications, can adapt to components of different widths and heights, and can process straight light steel components into wavy lines, improving production flexibility and high efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of light steel component correction, in particular to a light steel component correction die and correction equipment, which comprises a plurality of rectangular die blocks, the rectangular die blocks are uniformly arranged and divided into two rows, and the two oppositely arranged rectangular die blocks are matched with each other in an abutting manner. Oil cylinders are horizontally arranged at the ends, deviating from each other, of the two rectangular mold blocks matched in an abutting mode, telescopic rods are fixed to the telescopic ends of the oil cylinders, and the telescopic rods are fixedly connected with the corresponding rectangular mold blocks. The light steel component straightening machine can adapt to straightening machining of light steel components of various specifications through adjustment, can conduct bending production on the light steel components, and has various production functions.
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Description

Technical Field

[0001] The utility model relates to the technical field of light steel component correction, in particular to a light steel component correction mold and correction equipment. Background Art

[0002] Light steel keel is a light steel component and a new type of building material. It is a metal frame for construction that is rolled through a cold-bending process. It is suitable for the shaping and decoration of the roofs of various buildings, the basic material for the interior and exterior walls of buildings and scaffolding-type ceilings. It is widely used in hotels, airport terminals, bus stations, amusement parks, shopping malls, factories and other places.

[0003] Existing light steel keel components are more or less bent and deformed after production, or after long-term transportation or placement, so they need to be corrected. Most of the existing correction equipment can only correct components of a single specification, and the application effect is not flexible enough.

[0004] Therefore, we propose a light steel component correction mold and correction equipment to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a light steel component correction mold and correction equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A light steel component correction mold comprises a plurality of rectangular mold blocks, wherein the plurality of rectangular mold blocks are evenly arranged and divided into two rows, two oppositely arranged rectangular mold blocks are abutted against each other, and oil cylinders are horizontally arranged at the opposite ends of the two abutted against each other, and a telescopic rod is fixed to the telescopic end of the oil cylinder, and the telescopic rod is fixedly connected to the corresponding rectangular mold block.

[0008] Preferably, a support block is fixed to the side of the rectangular mold block close to the telescopic rod, and a side correction wheel is rotatably connected to the support block.

[0009] Preferably, an extension wheel is coaxially disposed on the top of the side correction wheel, a threaded hole corresponding to the extension wheel is disposed on the top of the side correction wheel, and the extension wheel is threadably matched with the threaded hole via a screw rod.

[0010] Preferably, a mounting rod is vertically fixed to the side of the telescopic rod, a bending rod is detachably fixed to the mounting rod, and one end of the bending rod faces the rectangular mold block and is coaxially fixed with a top correction wheel.

[0011] Preferably, two supporting trusses are correspondingly provided on the tops of the plurality of rectangular mold blocks, and the plurality of oil cylinders are arranged in two rows and are respectively fixedly connected to the bottoms of the two supporting trusses.

[0012] Preferably, a bottom stop block can be provided at the bottom of several of the rectangular mold blocks.

[0013] A light steel component correction device, wherein two support platforms are provided at both ends of the support truss, the two corresponding support platforms are symmetrically arranged and correspond to the positions of two oil cylinders, sliding blocks are slidably provided on the two corresponding support platforms, and hydraulic cylinders are fixed on the two corresponding support platforms, and the telescopic ends of the hydraulic cylinders are fixedly connected to the corresponding sliding blocks.

[0014] Preferably, a power wheel is vertically rotatably provided on the sliding block, and a motor for driving the power wheel to rotate is installed at the bottom of the sliding block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model arranges a plurality of rectangular mold blocks, and arranges an oil cylinder for driving and moving the plurality of rectangular mold blocks, and arranges side correction wheels and extension wheels that can be increased, and arranges top correction wheels and bending rods that can change specifications, so as to realize flexible correspondence with light steel components of various specifications, meet the correction processing of light steel components of various specifications, and have flexible processing effects. At the same time, the device can also process straight light steel components into wavy lines, and has various production functions. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the prior art description are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a structural schematic diagram of the top correction wheel of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the side correction wheel of the utility model;

[0020] Figure 3 It is the front view of the utility model;

[0021] Figure 4 It is a front view of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the bottom stop block of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the extension wheel of the utility model;

[0024] Figure 7 It is a structural schematic diagram of the sliding block of the utility model;

[0025] Figure 8 It is a structural schematic diagram of the motor of the utility model.

[0026] In the figure: 1. rectangular mold block; 2. oil cylinder; 3. telescopic rod; 4. side correction wheel; 5. extension wheel; 6. threaded hole; 7. mounting rod; 8. bending rod; 9. top correction wheel; 10. supporting truss; 11. supporting platform; 12. sliding block; 13. hydraulic cylinder; 14. power wheel; 15. motor; 16. bottom stop block. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0029] Reference Figure 1-8 A light steel component correction mold includes a plurality of rectangular mold blocks 1, which are evenly arranged and divided into two rows. Two oppositely arranged rectangular mold blocks 1 are abutted and matched, and the light steel component is used to be arranged on the upper side of the two rows of rectangular mold blocks 1. The two ends of the two rectangular mold blocks 1 that are abutted and matched are both horizontally provided with oil cylinders 2, and the telescopic ends of the oil cylinders 2 are fixed with telescopic rods 3, and the telescopic rods 3 are fixedly connected to the corresponding rectangular mold blocks 1. The oil cylinders 2 are used to accurately telescopically adjust the positions of the rectangular mold blocks 1 and change the spacing between the two rows of rectangular mold blocks 1, so as to adapt to light steel components of various width specifications.

[0030] For the above examples, those skilled in the art should know that when implementing the above technical solution, the mold of the device is used to correct light steel components, such as light steel keel structures, the main body of which is a rectangular rod and the cross-section is mainly concave.

[0031] As a technical optimization solution of the utility model, a support block is fixed on the side of the rectangular mold block 1 close to the telescopic rod 3, and a side correction wheel 4 is rotatably connected to the support block. The side correction wheels 4 on both sides, i.e., two rows, are used to support the two side edges of the light steel component, and can be used to correct the two side edges of the light steel component during the movement of the light steel component.

[0032] As a technical optimization solution of the utility model, an extension wheel 5 is coaxially arranged on the top of the side correction wheel 4. A threaded hole 6 corresponding to the extension wheel 5 is arranged on the top of the side correction wheel 4. The extension wheel 5 is threadably matched with the threaded hole 6 through a screw rod. Several extension wheels 5 can be arranged to increase the height of the corresponding side correction wheel 4, thereby being able to adapt to light steel components of various height specifications.

[0033] For the above example, those skilled in the art should know that when implementing the above technical solution, there are multiple specifications of the extension wheel 5, and the extension wheel 5 of the set specifications is installed on the top of the side correction wheel 4, so as to meet the light steel component of the corresponding set specifications.

[0034] For the above example, those skilled in the art should know that when implementing the above technical solution, the extension wheel 5 is threadedly matched with the threaded hole 6 through a screw, that is, it is fixed to the side correction wheel 4, and the direction in which the extension wheel 5 rotates synchronously with the side correction wheel 4 will not affect the threaded connection and will not cause it to loosen.

[0035] As a technical optimization solution of the utility model, a mounting rod 7 is vertically fixed to the side of the telescopic rod 3, and a bending rod 8 is detachably fixed to the mounting rod 7, and one end of the bending rod 8 faces the rectangular mold block 1 and is coaxially fixed with a top correction wheel 9. The wheel surface of the top correction wheel 9 is used to abut against the top of the light steel member.

[0036] For the above example, those skilled in the art should know that when implementing the above technical solution, the bending rod 8 is provided with a variety of height specifications. After the height specification of the light steel component changes, the bending rod 8 that meets the specification can be replaced to ensure that the wheel surface of the corresponding top correction wheel 9 can be against the top of the light steel component of that height specification.

[0037] As a technical optimization solution of the utility model, two supporting trusses 10 are correspondingly arranged on the top of a plurality of rectangular mold blocks 1, and the two supporting trusses 10 are fixed to the ground. A plurality of oil cylinders 2 are arranged in two rows and are respectively fixedly connected to the bottom of the two supporting trusses 10. The two supporting trusses 10 play a role of stable support.

[0038] As a technical optimization solution of the utility model, bottom stops 16 can be set at the bottom of several rectangular mold blocks 1, and the spacing change between two rows of rectangular mold blocks 1 is a precise change of the set spacing. After the spacing is changed to the set spacing, bottom stops 16 that meet the specifications can be set at the bottom of the two rows of rectangular mold blocks 1. The bottom stops 16 of this specification can effectively block the gap of the spacing.

[0039] A light steel member correction device, two support platforms 11 are provided at both ends of a support truss 10, the support platforms 11 are fixed to the ground, and the support platforms 11 play a stabilizing role. The two corresponding support platforms 11 are symmetrically arranged and correspond to the positions of two oil cylinders 2. Sliding blocks 12 are slidably provided on the two corresponding support platforms 11, and hydraulic cylinders 13 are fixed on the two corresponding support platforms 11. The telescopic ends of the hydraulic cylinders 13 are fixedly connected to the corresponding sliding blocks 12. The hydraulic cylinders 13 are used to accurately push the sliding blocks 12 to move.

[0040] As a technical optimization solution of the utility model, a power wheel 14 is vertically rotated on the sliding block 12, and a motor 15 for driving the power wheel 14 to rotate is installed at the bottom of the sliding block 12. The motor 15 is used to drive the power wheel 14 to rotate, and the light steel component is used to pass between two symmetrically arranged power wheels 14. The rotation of the two symmetrical power wheels 14 can push the light steel component to move, and push the light steel component between the two rows of side correction wheels 4, and the two power wheels 14 at the other end rotate, so that the light steel component that has reached this position can be pushed out.

[0041] For the above example, those skilled in the art should know that when implementing the above technical solution, the power wheel 14 is an elastic rubber wheel.

[0042] In the utility model, the working principle of the device is as follows:

[0043] Insert the light steel component to be corrected after production into the device. That is, the light steel component passes between two symmetrically arranged power wheels 14 at one end of the device, and the two power wheels 14 rotate to push the light steel component into between the two rows of side correction wheels 4, while the two power wheels 14 at the other end rotate to push out the light steel component that has reached this position. After the light steel component enters between the two rows of side correction wheels 4, the wheel surface of the top correction wheel 9 abuts against the top of the light steel component, and a number of rectangular mold blocks 1 abut against the bottom of the light steel component. During the process of squeezing the light steel component in, correction is achieved on all sides.

[0044] At the same time, after the specifications of a batch of light steel components are changed. The two rows of several oil cylinders 2 are used to accurately adjust the position of the corresponding rectangular mold blocks 1, and change the spacing between the two rows of rectangular mold blocks 1, so as to adapt to light steel components of various width specifications. And it is possible to increase the height of the corresponding side correction wheel 4 by setting several extension wheels 5, so as to adapt to light steel components of various height specifications. And the bending rod 8 is provided with a variety of height specifications. After the height specification of the light steel component changes, several bending rods 8 that meet the specifications can be replaced, so as to ensure that the wheel surface of the corresponding top correction wheel 9 can be against the top of the light steel component of the height specification.

[0045] The device can also perform heterogeneous processing on light steel components, and can process straight light steel components into wavy lines, with flexible and efficient production effects and high work efficiency. During the processing, the straight light steel component is inserted into the device as a whole, and then the two rows of oil cylinders 2 are accurately started. The two rows of oil cylinders 2 change their positions, so that the straight gap between them becomes a multi-section curved wavy line, and the straight light steel component is finally extruded into a wavy line through the side correction wheel 4.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A light steel component correction mold, comprising a plurality of rectangular mold blocks (1), characterized in that: The plurality of rectangular mold blocks (1) are evenly arranged and divided into two rows. Two rectangular mold blocks (1) arranged opposite to each other are abutted against each other. Oil cylinders (2) are horizontally arranged at the opposite ends of the two rectangular mold blocks (1). A telescopic rod (3) is fixed to the telescopic end of the oil cylinder (2). The telescopic rod (3) is fixedly connected to the corresponding rectangular mold block (1).

2. A light steel component correction die according to claim 1, characterized in that: A support block is fixed to the side of the rectangular mold block (1) close to the telescopic rod (3), and a side correction wheel (4) is rotatably connected to the support block.

3. A light steel component correction die according to claim 2, characterized in that: The top of the side correction wheel (4) is coaxially connected to an extension wheel (5), and a threaded hole (6) corresponding to the extension wheel (5) is provided on the top of the side correction wheel (4). The extension wheel (5) is threadably matched with the threaded hole (6) via a screw rod.

4. A light steel component correction die according to claim 1, characterized in that: A mounting rod (7) is vertically fixed on the side of the telescopic rod (3), and a bending rod (8) is detachably fixed to the mounting rod (7), one end of the bending rod (8) faces the rectangular mold block (1) and is coaxially fixed with a top correction wheel (9).

5. The light steel component correction die according to claim 1, characterized in that: Two supporting trusses (10) are correspondingly arranged on the tops of the plurality of rectangular mold blocks (1), and the plurality of oil cylinders (2) are arranged in two rows and are respectively fixedly connected to the bottoms of the two supporting trusses (10).

6. A light steel component correction die according to claim 1, characterized in that: A bottom stop block (16) can be provided at the bottom of a plurality of the rectangular mold blocks (1).

7. A light steel component correction device, comprising a light steel component correction mold as claimed in claim 5, characterized in that: Two support platforms (11) are provided at both ends of the support truss (10); the two corresponding support platforms (11) are symmetrically arranged and correspond to the positions of the two oil cylinders (2); sliding blocks (12) are slidably provided on the two corresponding support platforms (11); hydraulic cylinders (13) are fixed on the two corresponding support platforms (11); and the telescopic ends of the hydraulic cylinders (13) are fixedly connected to the corresponding sliding blocks (12).

8. The light steel member correction equipment according to claim 7 is characterized in that: The sliding block (12) is provided with a power wheel (14) for vertical rotation, and a motor (15) for driving the power wheel (14) to rotate is installed at the bottom of the sliding block (12).