Continuous casting billet baffle device

By designing a casting baffle device with hydraulic cylinder and buffer device, automatic and accurate positioning is achieved, and casting accidents caused by inaccurate positioning of traditional baffle devices are solved, and production efficiency and quality are improved.

CN222626135UActive Publication Date: 2025-03-18MINMETALS YINGKOU MEDIUM PLATE
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Patent Information

Application Number
CN202420914862.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-18
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During continuous casting production, the traditional casting baffle device is inaccurately positioned, causing the casting blank to collide or break away from the rollers, affecting production efficiency and quality.

Method used

A cast baffle device including a connecting rod, a hydraulic cylinder and a buffer device is designed. The connecting rod is driven by a hydraulic cylinder to drive the baffle up and down, and automatically and accurately positioned with an induction bar and proximity switch.

Benefits of technology

It effectively reduces the occurrence of casting billet collisions or breaks off the rollers, improves the conveying efficiency and quality of casting billets, and reduces damage caused by the fallback impact of hydraulic cylinders.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous casting billet baffle device which is characterized by comprising a baffle and a connecting rod which are connected through a connecting rod shaft, and a hydraulic cylinder used for driving the connecting rod to displace, the other end of the connecting rod is hinged to the frame which is welded and fixed to the beam. Two ends of the connecting rod shaft are connected with a hydraulic cylinder; the bottom of the hydraulic cylinder is hinged with a bracket fixed on the base; the two ends of the buffering device are matched with the crank and the bottom of the baffle respectively, and the crank is welded and fixed to the frame. According to the structure, the production rhythm can be effectively adjusted according to the rear-end conveying condition, and the accidents that casting blanks collide with each other or are separated from a roller way and the like can be greatly reduced. The automatic positioning device for the casting blank baffle effectively reduces the situation that the casting blank is scratched due to inaccurate positioning, and improves the quality of the casting blank.
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Description

Technical Field

[0001] The utility model relates to the technical field of continuous casting equipment, in particular to a continuous casting billet baffle device, which is used for effectively blocking the billet during the process of conveying the billet by a continuous casting machine. Background Art

[0002] As people's demand for steel is increasing, improving the operating efficiency of the billet production line has become a top priority. In the continuous casting production process, accidents such as billet collision or detachment from the rollers often occur due to the unsmooth back-end reversing work, resulting in production shutdowns, which not only reduces production efficiency but also causes unnecessary losses. Therefore, stable billet transportation is the key to maximizing the efficiency of the continuous casting machine. The billet baffle device can effectively adjust the production rhythm according to the back-end transportation situation. The traditional billet baffle device often has problems such as inaccurate positioning, scratching the billet or causing the billet to fall off the roller, which affects the operating efficiency of the production line and the quality of the continuous casting billet, and also creates unsafe factors.

[0003] Therefore, designing a billet baffle device that can automatically and accurately position is of great significance for improving the automation level and production efficiency of the continuous casting production line. Utility Model Content

[0004] The utility model aims to provide a continuous casting billet baffle device to solve the problems in the prior art.

[0005] The utility model is realized through the following technical scheme: a continuous casting billet baffle device, characterized in that: it includes a baffle and a connecting rod connected by a connecting rod shaft, and a hydraulic cylinder for driving the connecting rod to move; the other end of the connecting rod is hinged to a frame, and the frame is welded and fixed to a crossbeam; both ends of the connecting rod shaft are connected to the hydraulic cylinder, and the bottom of the hydraulic cylinder is hinged to a bracket fixed on a base; it also includes a buffer device, and both ends of the buffer device are respectively matched with a crank and the bottom of the baffle, and the crank is welded and fixed to the frame.

[0006] Furthermore: the bottom of the hydraulic cylinder is hinged to the bracket through a pin shaft, the bracket is fixed to the base through multiple groups of bolts, and the output end of the hydraulic cylinder is hinged to the connecting rod shaft.

[0007] Furthermore: a pin is arranged at the bottom of the baffle, a crank is welded at the bottom of the frame, and the fixed end and the free end of the buffer device are respectively hingedly matched with the pin and the crank.

[0008] Furthermore, it also includes a frame matched with the connecting rod, and the two ends of the frame are welded and fixed to the crossbeams on both sides of the continuous casting machine conveying roller.

[0009] Further: it also includes a shaft end baffle, which is arranged at the pin connection between the buffer device and the baffle.

[0010] Furthermore: it also includes a buckle device, which is fixed on the connecting rod shaft.

[0011] Furthermore: a sensing strip is arranged on the connecting rod shaft, two groups of slats are arranged on the crossbeam, and each of the slats is provided with a group of proximity switches matched with the sensing strip.

[0012] The beneficial effects of the utility model are as follows: the utility model structure can not only effectively adjust the production rhythm according to the rear end conveying situation, but also greatly reduce the occurrence of accidents such as the collision or separation of the casting billet from the roller. The automatic positioning device of the casting billet baffle effectively reduces the situation of the casting billet being scratched due to inaccurate positioning and improves the casting billet quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the front view of the device of the utility model;

[0014] Figure 2 This is a top view of the device of the utility model;

[0015] Figure 3 for Figure 2 Middle AA section view.

[0016] Among them, 1-frame, 2-connecting rod, 3-connecting rod shaft, 4-baffle, 5-hydraulic cylinder, 6-axis end baffle, 7-bracket, 8-base, 9-buffer device, 10-crank, 11-proximity switch, 12-sensing strip, 13-ring buckle device, 14-crossbeam, 15-continuous casting roller, 16-bearing seat, 17-continuous casting billet. DETAILED DESCRIPTION

[0017] like Figure 1-3 The utility model is shown as a continuous casting billet baffle device, comprising a baffle 4 and a connecting rod 2 connected by a connecting rod shaft 3, and a hydraulic cylinder 5 for driving the connecting rod 2 to move; the other end of the connecting rod 2 is hinged to the frame 1, and the frame 1 is welded and fixed to the crossbeam 14; both ends of the connecting rod shaft 3 are connected to the hydraulic cylinder 5, and the bottom of the hydraulic cylinder 5 is hinged to the bracket 7 fixed on the base 8; it also includes a buffer device 9, and both ends of the buffer device 9 are respectively matched with a crank 10 and the bottom of the baffle 4, and the crank 10 is welded and fixed to the frame 1.

[0018] Preferably, the bottom of the hydraulic cylinder 5 is hinged to the bracket 7 via a pin, the bracket 7 is fixed to the base 8 via multiple sets of bolts, and the output end of the hydraulic cylinder 5 is hinged to the connecting rod shaft 3.

[0019] Preferably, a pin is provided at the bottom of the baffle 4 , a crank 10 is welded at the bottom of the frame 1 , and the fixed end and the free end of the buffer device 9 are hingedly matched with the pin and the crank 10 respectively.

[0020] Preferably, it also includes a frame 1 matched with the connecting rod 2, and both ends of the frame 1 are welded and fixed to the cross beams 14 on both sides of the conveying roller table 15 of the continuous casting machine.

[0021] Preferably, it also includes a shaft end baffle 6 , which is arranged at the pin connection between the buffer device 9 and the baffle 4 .

[0022] Preferably: a sensing strip 12 is provided on the connecting rod shaft 3 through a buckle device 13, and two groups of slats are provided on the crossbeam 14, and a group of proximity switches 11 cooperating with the sensing strip 12 are provided on the slats respectively. This structure can be used to monitor the displacement position of the baffle 4, to indicate the start and stop of the hydraulic cylinder 5, and to achieve automatic positioning. Furthermore, the two groups of proximity switches can output alarm signals respectively, so that the operator can control the start and stop of the conveyor roller. Furthermore, the two groups of proximity switches can be connected to the control system of the conveyor roller respectively. When the baffle rises, the corresponding proximity switch outputs a signal and then controls the conveying motor to stop. Conversely, when the baffle is in place, the other proximity switch controls the conveying motor to start. The specific control system connection method is a prior art and will not be repeated here.

[0023] The present invention is further described below by using examples in combination with the use process. Example 1

[0024] A continuous casting billet baffle device is mainly used in the process of conveying billets in a continuous casting machine, and can realize accurate positioning and effective blocking of the billets. The device comprises a frame 1, a connecting rod 2, a connecting rod shaft 3, a baffle 4, a hydraulic cylinder 5, an axis end baffle 6, a bracket 7, a base 8, a buffer device 9, a crank 10, a proximity switch 11, a sensor bar 12, a buckle device 13, a crossbeam 14, a conveying roller 15, a bearing seat 16, and a continuous casting billet 17. The baffle 4 is connected to the connecting rod 2 through the connecting rod shaft 3, and the two ends of the connecting rod shaft 3 are respectively hinged with the output ends of the two groups of hydraulic cylinders 5. The other ends of the two groups of hydraulic cylinders 5 are connected to the bracket 7 fixed on the base 8 through a pin shaft, so that the baffle 4 and the connecting rod shaft 3 can be displaced with the reciprocating extension and contraction of the hydraulic cylinder 5; the other end of the connecting rod 2 is connected to the frame 1 through a pin shaft. In order to ensure the stability and firmness of the overall frame 1, the frame 1 is welded and fixed to the crossbeams 14 on both sides of the conveying roller 15 installed on the bearing seat 16; in order to prevent the baffle 4 from falling back due to gravity factors In order to prevent damage to the hydraulic cylinder 5 and other devices during the process, two groups of buffer devices 9 are provided, one end of the buffer device 9 is connected to the crank 10 welded to the lower part of the frame 1, and the other end is connected to the bottom of the baffle 4 through a pin shaft, and a shaft end baffle 6 is provided at the connection; in order to accurately and automatically position the rise and fall of the baffle 4, two groups of proximity switches 11 are respectively fixed to the upper and lower parts of the crossbeam 14 through slats, and the induction strip 12 matched with the proximity switch 11 is fixed to the connecting rod shaft 3 through a buckle device 13, and the position can change with the movement of the connecting rod shaft 3. Among them, the buckle device can use a half clamp structure, including two semicircular rings, buckled on the connecting rod shaft and fixed to the connecting rod shaft by bolt locking, and the induction strip is set on the buckle device by welding or other methods.

[0025] When the production rhythm at the rear end is not smooth or there is a situation of slab stagnation, it is necessary to adjust the conveying rhythm of the cast billet during the conveying process. When the continuous casting billet 17 runs to the front of the continuous casting billet baffle 4 device, the hydraulic cylinder 5 is controlled to start, and the connecting rod shaft 3 and the baffle 4 rise as the hydraulic rod is extended. The connecting rod 2 drives the baffle 4 to move forward in the direction of the continuous casting billet with one end of the frame 1 as a fulcrum, and the sensing bar 12 also moves upward with the connecting rod shaft 3. When the sensing bar 12 is within the sensing range of the proximity switch 11 fixed on the upper part of the crossbeam 14, the hydraulic cylinder 5 stops working, the baffle 4 is in a raised state and is about 400mm higher than the upper surface of the conveying roller 15. At the same time, the proximity roller stops running, which can stop the continuous casting billet 17 being conveyed to prevent it from being conveyed to the blocking area at the rear end.

[0026] When the production rhythm at the rear end has been adjusted smoothly, the hydraulic cylinder 5 is started, the connecting rod shaft 3 and the baffle 4 descend as the hydraulic rod retracts, and the sensing bar 12 also moves downward. The connecting rod 2 drives the baffle 4 to move backward in the direction of the continuous casting billet 17, and the continuous casting billet baffle 4 moves downward. When the sensing bar 12 is within the sensing range of the proximity switch 11 fixed at the lower part of the crossbeam 14, the hydraulic cylinder 5 stops working, the baffle 4 is in the initial state, and the top of the baffle 4 is about 50 mm lower than the upper surface of the conveying roller 15. The roller starts the continuous casting billet 17 to continue to convey stably.

[0027] In order to prevent the hydraulic cylinder 5 and related components from being damaged due to impact of the casting billet or inertia of the baffle 4 during operation, two groups of buffer devices 9 (the buffer devices can be hydraulic buffers or spring buffers, etc.) are provided between the crank 10 and the baffle 4. The buffer devices 9 have a certain amount of expansion and contraction, which can not only ensure the smooth lifting and lowering of the baffle, but also prevent the hydraulic cylinder 5 and other components from being damaged by impact.

[0028] The utility model structure can not only realize the lifting and lowering of the billet baffle device controlled by the hydraulic cylinder, but also realize the automatic and accurate positioning of the baffle device through the proximity switch and the induction strip, thereby avoiding the problems of the traditional billet baffle device causing scratches on the billet due to inaccurate positioning, the billet directly falling off the roller or the billet colliding with each other, and so on, which not only stabilizes the production rhythm, improves the transportation efficiency of the billet, but also ensures the quality of the continuous casting billet. In addition, the utility model structure also effectively avoids the damage of the hydraulic cylinder caused by the fall-back impact through the buffer device, which not only avoids certain losses, but also reduces unnecessary manual maintenance workload and improves work efficiency.

Claims

1. A continuous casting baffle device, characterized in that: The invention comprises a baffle (4) and a connecting rod (2) connected via a connecting rod shaft (3), and a hydraulic cylinder (5) for driving the connecting rod (2) to move; the two ends of the connecting rod (2) are respectively hinged to the frame (1) and the connecting rod shaft (3), and the frame (1) is fixedly connected to the crossbeam (14); the two ends of the connecting rod shaft (3) are respectively connected to the hydraulic cylinder (5), and the bottom of the hydraulic cylinder (5) is hinged to a bracket (7) fixed to a base (8); and the invention also comprises a buffer device (9), the two ends of the buffer device (9) are respectively matched with a crank (10) and the bottom of the baffle (4), and the crank (10) is welded and fixed to the frame (1).

2. A continuous casting baffle device according to claim 1, characterized in that: The bottom of the hydraulic cylinder (5) is hinged to the bracket (7) via a pin, the bracket (7) is fixed to the base (8) via multiple sets of bolts, and the free end of the hydraulic cylinder (5) is hinged to the connecting rod shaft (3).

3. A continuous casting baffle device according to claim 1, characterized in that: A pin is provided at the bottom of the baffle (4), a crank (10) is welded to the bottom of the frame (1), and the fixed end and the free end of the buffer device (9) are respectively hingedly matched with the crank (10) and the pin.

4. The continuous casting baffle device according to claim 1, characterized in that: Both ends of the frame (1) are welded and fixed to the crossbeams (14) on both sides of the continuous casting machine conveying roller table (15).

5. The continuous casting baffle device according to claim 1, characterized in that: It also includes an axial end baffle (6), which is arranged at the pin connection between the buffer device (9) and the baffle (4).

6. The continuous casting baffle device according to claim 1, characterized in that: A sensing strip (12) is arranged on the connecting rod shaft (3), and two groups of slats are arranged on the crossbeam (14), each of which is provided with a group of proximity switches (11) matched with the sensing strip (12).

7. A continuous casting baffle device according to claim 6, characterized in that: The sensing strip (12) is fixed on the connecting rod shaft (3) via a buckle device (13).