Sector section continuous casting roller
By adopting a two-stage cooling system and grooved assembly design in the sector-shaped continuous casting roller, the problems of slow cooling rate and insufficient wear resistance in the prior art are solved, and more efficient cooling and better wear resistance are achieved.
Patent Information
- Application Number
- CN202421148117.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing continuous casting rollers have a single cooling method, which leads to a slow cooling rate and reduces the cooling efficiency.
A fan-shaped continuous casting roller is designed, adopting a two-stage cooling system, including a fan and a cooling pipe, which sucks cold air and injects cooling water through the fan to achieve two-stage cooling of the roller body.
The cooling rate of the roller body is significantly accelerated, the cooling efficiency is improved, and the impurities on the outer surface of the roller body are continuously cleaned through the grooved assembly, increasing friction and wear resistance.
Smart Images

Figure CN222626136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting rollers, and more specifically, to a sector-shaped continuous casting roller. Background Art
[0002] The fan-shaped continuous casting roller is an important equipment in the continuous casting machine. Its function is to continuously cast molten steel into billets. During the continuous casting process, the fan-shaped segment roller is in direct contact with the high-temperature billet, and the working environment is very harsh. The fan-shaped continuous casting roller needs to be made of high-temperature alloy materials to ensure its high temperature resistance, wear resistance and deformation resistance. In order to reduce the temperature of the fan-shaped continuous casting roller, a cooling device is usually provided. The cooling device has an important influence on the life and performance of the fan-shaped continuous casting roller. Most of the existing continuous casting roller cooling methods use water cooling. A cooling water pipe is provided inside the continuous casting roller, so that the cooling water circulates on the inner wall of the cooling water pipe, thereby reducing the temperature of the continuous casting roller. Although this method can achieve the cooling of the continuous casting roller, since the temperature of the continuous casting roller is usually above one thousand degrees Celsius, the single water cooling method is incapable of doing so, resulting in a slow cooling rate of the continuous casting roller, thereby reducing its cooling efficiency to a certain extent. In order to address the deficiencies of the prior art, we propose a fan-shaped segment continuous casting roller. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a sector-shaped continuous casting roller to solve the problem that the temperature of the continuous casting roller is usually above one thousand degrees Celsius, which makes the single water cooling method incapable of meeting the requirements, resulting in a slow cooling rate of the continuous casting roller, thereby reducing its cooling efficiency to a certain extent.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a sector-shaped continuous casting roller, comprising two support seats, a cooling assembly is arranged between the two support seats, and a slotting assembly is arranged on the lower side of the cooling assembly;
[0005] The cooling assembly includes a fan, a cooling pipe is arranged on one side of the fan, a first limit block is fixedly sleeved on the outer wall of one end of the cooling pipe, a second limit block is arranged on the outer wall of the other end of the cooling pipe, a heat dissipation sleeve is fixedly sleeved on the outer wall of the cooling pipe, and a through hole is opened inside the heat dissipation sleeve.
[0006] The fan is fixedly mounted on an outer surface of one side of the support base, the first limiting block is clamped on an inner wall of one end of the heat dissipation sleeve, and the second limiting block is clamped on an inner wall of the other end of the heat dissipation sleeve.
[0007] Wherein, the slotting assembly includes a base, a bottom plate is fixedly installed on the upper outer surface of the base, a pad is fixedly installed on the upper outer surface of the bottom plate, a tooth block is fixedly installed on the upper outer surface of the pad, a roller body is slidably connected to the upper outer surface of the tooth block, an annular groove is opened on the outer surface of the roller body, the base is fixedly installed on the lower outer surfaces of two support seats, the tooth block is attached to the outer wall of the annular groove, and the roller body is attached to the outer wall of the heat dissipation sleeve.
[0008] Wherein, the cooling pipe is arranged at the inner center of the roller body, and the fan and the cooling pipe are on the same horizontal axis.
[0009] Wherein, an exhaust pipe is arranged on one side of the heat dissipation sleeve, and the exhaust pipe is arranged on the inner wall of the support seat, and the diameter of the exhaust pipe is equal to the diameter of the circle formed by the multiple through holes.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model provides a cooling assembly including a fan. The roller absorbs a large amount of heat during operation, so that the roller has a relatively high temperature. At this time, the heat dissipation sleeve absorbs the heat inside the roller. Then, the fan is started to suck the external cold air into the roller through the through hole to absorb the heat of the heat dissipation sleeve and discharge it from the other end of the heat dissipation sleeve. In addition, cooling water is injected from the lower end of one side of the cooling pipe to absorb the heat of the heat dissipation sleeve and discharge it from the lower end of the other side of the cooling pipe. With the above structure, by starting the fan and injecting cooling water into the cooling pipe, a two-stage cooling effect on the roller is achieved, which greatly accelerates the cooling rate of the roller, thereby improving the cooling efficiency of the roller.
[0012] The utility model provides a slotting component, including a base, which is fixedly mounted on the lower outer surface of the support seat, so that the upper outer surface of the tooth block is arranged inside the annular groove, and the roller body rotates so that the upper outer surface of the tooth block slides on the outer wall of the annular groove. By utilizing the above structure, an annular groove is opened on the outer surface of the roller body, and the tooth block is slidably connected to the outer wall of the annular groove, impurities on the inner wall of the annular groove are continuously cleaned to prevent the annular groove from being filled with impurities, which not only increases the friction force of the outer surface of the roller body, but also achieves the effect of increasing the wear resistance of the roller body. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the cooling assembly structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the internal structure of the roller body of the utility model;
[0016] Figure 4This is a schematic diagram of the structure of the slotting component of the utility model.
[0017] [reference numerals]
[0018] 1. Support seat; 2. Cooling assembly; 3. Slotted assembly; 21. Fan; 22. Cooling pipe; 23. No. 1 limit block; 24. No. 2 limit block; 25. Heat dissipation sleeve; 26. Through hole; 31. Base; 32. Bottom plate; 33. Pad; 34. Tooth block; 35. Roller body; 36. Annular groove. DETAILED DESCRIPTION
[0019] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0020] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides a sector-shaped continuous casting roller, comprising two support seats 1, a cooling assembly 2 is arranged between the two support seats 1, and a slotting assembly 3 is arranged at the lower side of the cooling assembly 2;
[0021] The cooling assembly 2 includes a fan 21, a cooling pipe 22 is arranged on one side of the fan 21, a first limit block 23 is fixedly sleeved on the outer wall of one end of the cooling pipe 22, a second limit block 24 is arranged on the outer wall of the other end of the cooling pipe 22, a heat dissipation sleeve 25 is fixedly sleeved on the outer wall of the cooling pipe 22, and a through hole 26 is opened inside the heat dissipation sleeve 25.
[0022] The fan 21 is fixedly mounted on the outer surface of one side of the support base 1, the first limit block 23 is clamped on the inner wall of one end of the heat dissipation sleeve 25, and the second limit block 24 is clamped on the inner wall of the other end of the heat dissipation sleeve 25;
[0023] The roller body 35 absorbs a large amount of heat during operation, so that the roller body 35 has a relatively high temperature. At this time, the heat dissipation sleeve 25 absorbs the heat inside the roller body 35, and then the fan 21 is started to suck the external cold air into the roller body 35 through the through hole 26 to absorb the heat of the heat dissipation sleeve 25 and discharge it from the other end of the heat dissipation sleeve 25, and cooling water is injected from the lower end of one side of the cooling pipe 22 to absorb the heat of the heat dissipation sleeve 25 and discharge it from the lower end of the other side of the cooling pipe 22, thereby realizing the two-stage cooling of the roller body 35, greatly accelerating the cooling rate of the roller body 35, and thus improving the cooling efficiency of the roller body 35.
[0024] The slotting assembly 3 includes a base 31, a bottom plate 32 is fixedly mounted on the upper outer surface of the base 31, a backing plate 33 is fixedly mounted on the upper outer surface of the bottom plate 32, a tooth block 34 is fixedly mounted on the upper outer surface of the backing plate 33, a roller body 35 is slidably connected to the upper outer surface of the tooth block 34, an annular groove 36 is formed on the outer surface of the roller body 35, the base 31 is fixedly mounted on the lower outer surface of the two support seats 1, the tooth block 34 is attached to the outer wall of the annular groove 36, and the roller body 35 is attached to the outer wall of the heat dissipation sleeve 25;
[0025] By fixing the base 31 on the lower outer surface of the support seat 1, the upper outer surface of the tooth block 34 is set inside the annular groove 36. The roller body 35 rotates so that the upper outer surface of the tooth block 34 slides on the outer wall of the annular groove 36, thereby continuously cleaning the impurities on the inner wall of the annular groove 36, which not only increases the friction force of the outer surface of the roller body 35, but also increases the wear resistance of the roller body 35.
[0026] The cooling pipe 22 is arranged at the inner center of the roller body 35 , and the fan 21 and the cooling pipe 22 are on the same horizontal axis.
[0027] Among them, an exhaust pipe is provided on one side of the heat dissipation sleeve 25, and the exhaust pipe is provided on the inner wall of the support seat 1, and the diameter of the exhaust pipe is equal to the diameter of the circle formed by the plurality of through holes 26;
[0028] The working process of the utility model is as follows:
[0029] First, the base 31 is fixedly installed on the lower outer surface of the support seat 1, so that the upper outer surface of the tooth block 34 is set inside the annular groove 36, and the roller body 35 rotates so that the upper outer surface of the tooth block 34 slides on the outer wall of the annular groove 36. Then, the continuous casting roller is installed in a suitable working position, and then the cooling water circulation device is connected from the lower end of one side of the cooling pipe 22 and the lower end of the other side of the cooling pipe 22. When the roller body 35 is working, the roller body 35 absorbs a lot of heat during the working process, so that the roller body 35 has a high stability. At this time, the heat dissipation sleeve 25 absorbs the roller body 35. The internal heat is then absorbed by the fan 21, and the external cold air is sucked into the roller body 35 through the through hole 26 to absorb the heat of the heat dissipation sleeve 25 and discharged from the other end of the heat dissipation sleeve 25, and the cooling water circulation device is started to achieve a two-stage cooling effect on the roller body 35, which greatly accelerates the cooling rate of the roller body 35, thereby improving the cooling efficiency of the roller body 35, and continuously cleaning the impurities on the inner wall of the annular groove 36 to prevent the annular groove 36 from being filled with impurities, which not only increases the friction force of the outer surface of the roller body 35, but also achieves the effect of increasing the wear resistance of the roller body 35.
[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A sector-shaped continuous casting roller, comprising two support seats (1), characterized in that: A cooling component (2) is arranged between the two support seats (1), and a slotting component (3) is arranged on the lower side of the cooling component (2); The cooling assembly (2) comprises a fan (21), a cooling pipe (22) is arranged on one side of the fan (21), a first limit block (23) is fixedly sleeved on the outer wall of one end of the cooling pipe (22), a second limit block (24) is arranged on the outer wall of the other end of the cooling pipe (22), a heat dissipation sleeve (25) is fixedly sleeved on the outer wall of the cooling pipe (22), and a through hole (26) is opened inside the heat dissipation sleeve (25); The slotting assembly (3) comprises a base (31), a bottom plate (32) is fixedly mounted on the upper outer surface of the base (31), a backing plate (33) is fixedly mounted on the upper outer surface of the bottom plate (32), a tooth block (34) is fixedly mounted on the upper outer surface of the backing plate (33), a roller body (35) is slidably connected to the upper outer surface of the tooth block (34), an annular groove (36) is formed on the outer surface of the roller body (35), the base (31) is fixedly mounted on the lower outer surfaces of the two support seats (1), the tooth block (34) is attached to the outer wall of the annular groove (36), and the roller body (35) is attached to the outer wall of the heat dissipation sleeve (25).
2. The sector-shaped continuous casting roller according to claim 1, characterized in that: The fan (21) is fixedly mounted on an outer surface of one side of the support seat (1), the first limit block (23) is clamped on an inner wall of one end of the heat dissipation sleeve (25), and the second limit block (24) is clamped on an inner wall of the other end of the heat dissipation sleeve (25).
3. The sector-shaped continuous casting roller according to claim 1, characterized in that: The cooling pipe (22) is arranged at the inner center of the roller body (35), and the fan (21) and the cooling pipe (22) are on the same horizontal axis.
4. The segment continuous casting roller according to claim 1, characterized in that: An exhaust pipe is provided on one side of the heat dissipation sleeve (25), the exhaust pipe is provided on the inner wall of the support seat (1), and the diameter of the exhaust pipe is equal to the diameter of a circle formed by the plurality of through holes (26).