Blank metal casting water gap separating device

By designing a blank metal casting water outlet separation device including a support frame, a base plate, a motor and a cutting mechanism, the existing water outlet treatment device solves the problem of low processing efficiency and easy damage to the water outlet at the edges of irregular castings, and achieves efficient and safe water outlet separation and processing.

CN222626163UActive Publication Date: 2025-03-18YANCHENG PINGYUN MASCH MFG CO LTD
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Patent Information

Application Number
CN202420699438.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-18
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing water outlet treatment device has low efficiency in processing water outlets at the edges of irregular castings and is prone to damage castings.

Method used

A blank metal casting water outlet separation device including a support frame, a base plate, a motor and a cutting mechanism is designed. By providing a guide roller above the cutting head, the cutting head moves along the edge of the metal casting to avoid damage to the surface of the metal casting.

Benefits of technology

The processing efficiency of the water outlet separation device for irregular metal castings is improved, damage to the surface of the casting is avoided, and the versatility of processing is enhanced.

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Abstract

The utility model discloses a blank metal casting water gap separating device which comprises a supporting frame, a bottom plate, a motor and a cutting mechanism, the supporting frame is fixedly connected to the lower surface of the bottom plate, a through hole is formed in the upper surface of the bottom plate, the cutting mechanism is fixedly installed in the through hole, and the cutting mechanism comprises a fixing base, a rotating shaft core, a cutting tool bit and a guide roller. An inner hole is formed in the center of the fixed seat, the rotating shaft core penetrates through the inner hole and is rotationally connected with the fixed seat, a cutting tool bit in inserted connection is arranged at the upper end of the rotating shaft core, the guide roller is located on the upper surface of the cutting tool bit and is in inserted connection with the rotating shaft core, and an adjusting nut in threaded connection with the rotating shaft core is arranged at the top of the guide roller. The supporting frame, the bottom plate, the motor and the cutting mechanism are used for forming the water gap separating device, the water gap at the edge of the metal casting can be conveniently cut, the cutting tool bit can conveniently move along the edge of the metal casting, and damage to the surface of the metal casting is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal casting processing, in particular to a blank metal casting water nozzle separation device. Background Art

[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance.

[0003] At present, metal castings often leave uneven nozzles on the surface of the castings after molding, and usually need to be processed using a nozzle removal device. However, the existing nozzle removal device has low processing efficiency when processing irregular metal castings, and is prone to damage to the casting surface due to misoperation. Therefore, a nozzle separation device for a blank metal casting is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the existing technology, the utility model provides a blank metal casting water nozzle separation device, which solves the problem that the existing water nozzle processing device has low efficiency in processing water nozzles at the edges of irregular castings and is easy to damage the castings. The water nozzle separation device is composed of a support frame, a base plate, a motor and a cutting mechanism, which is convenient for cutting water nozzles at the edges of metal castings and improves the versatility of the water nozzle separation device. By providing a guide roller above the cutting head, the cutting head can be conveniently moved along the edge of the metal casting to avoid damage to the surface of the metal casting.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a blank metal casting water outlet separation device, including a support frame, a base plate, a motor and a cutting mechanism, the support frame is fixedly connected to the lower surface of the base plate, the upper surface of the base plate is provided with a through hole, the interior of the through hole is fixedly installed with a cutting mechanism, the cutting mechanism includes a fixed seat, a rotating shaft core, a cutting head and a guide roller, the center of the fixed seat is provided with an inner hole, the rotating shaft core passes through the inner hole and is rotatably connected to the fixed seat, the upper end of the rotating shaft core is provided with a plug-in cutting head, the guide roller is located on the upper surface of the cutting head and is plug-in connected to the rotating shaft core, and the top of the guide roller is provided with an adjusting nut threadedly connected to the rotating shaft core.

[0008] As a further preferred embodiment of the present invention, a bearing 1 is provided at the connection between the fixing seat and the rotating shaft core, and a positioning groove is provided on the side wall of the rotating shaft core.

[0009] As a further preferred embodiment of the present invention, a plug-in hole is provided at the center of the cutting bit, and a limiting protrusion is provided on the inner wall of the plug-in hole.

[0010] As a further preferred embodiment of the present invention, a second bearing is fixedly connected to the center of the guide roller, and a chamfered edge is provided on the outer edge of the guide roller.

[0011] As a further preferred embodiment of the present invention, a pressure spring is sleeved on the surface of the rotating shaft core, and the pressure spring is located on the lower surface of the cutting head.

[0012] As a further preferred embodiment of the present invention, a coupling is fixedly connected to the bottom of the rotating shaft core, and the lower end of the coupling is fixedly connected to the output end of the motor.

[0013] (III) Beneficial effects

[0014] The utility model provides a blank metal casting water nozzle separation device, which has the following beneficial effects:

[0015] The utility model utilizes a support frame, a base plate, a motor and a cutting mechanism to form a nozzle separation device, which is convenient for cutting the nozzle at the edge of the metal casting. By arranging an axially adjustable cutting head on the surface of the rotating shaft core, it is convenient to process parts of different sizes, thereby improving the versatility of the nozzle separation device. By arranging a guide roller above the cutting head, it is convenient for the cutting head to move along the edge of the metal casting, thereby avoiding damage to the surface of the metal casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of a side view of a water nozzle separation device for a blank metal casting of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the blank metal casting water nozzle separation device from above of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the cutting mechanism of the utility model.

[0019] In the figure: support frame -1, base plate -2, motor, cutting mechanism -4, through hole -5, fixed seat -6, rotating shaft core -7, cutting head -8, guide roller -9, inner hole -10, adjusting nut -11, bearing one -12, positioning groove -13, plug hole -14, limiting protrusion -15, bearing two -16, chamfered edge -17, pressure spring -18, coupling -19. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 The embodiment of the utility model provides a technical solution: a blank metal casting water nozzle separation device, including a support frame 1, a base plate 2, a motor 3 and a cutting mechanism 4, the support frame 1 is fixedly connected to the lower surface of the base plate 2, the upper surface of the base plate 2 is provided with a through hole 5, the interior of the through hole 5 is fixedly installed with the cutting mechanism 4, the cutting mechanism 4 includes a fixed seat 6, a rotating shaft core 7, a cutting head 8 and a guide roller 9, the center of the fixed seat 6 is provided with an inner hole 10, the rotating shaft core 7 passes through the inner hole 10 and is rotatably connected to the fixed seat 6, the upper end of the rotating shaft core 7 is provided with a plug-in cutting head 8, the guide roller 9 is located on the upper surface of the cutting head 8 and is plug-in connected to the rotating shaft core 7, and the top of the guide roller 9 is provided with an adjusting nut 11 threadedly connected to the rotating shaft core 7.

[0022] As a further improvement, a bearing 12 is provided at the connection between the fixed seat 6 and the rotating shaft core 7, and a positioning groove 13 is opened on the side wall of the rotating shaft core 7. By providing a bearing 12 at the connection between the fixed seat 6 and the rotating shaft core 7, the rotating shaft core 7 is facilitated to rotate in the fixed seat 6, and by opening the positioning groove 13 on the side wall of the rotating shaft core 7, the stability of the connection between the cutting head 8 and the rotating shaft core 7 is improved.

[0023] As a further improvement, a plug-in hole 14 is provided at the center of the cutting head 8, and a limiting protrusion 15 is provided on the inner wall of the plug-in hole 14. By providing the plug-in hole 14 at the center of the cutting head 8, it is convenient to connect the cutting head 8 with the rotating shaft core 7. In combination with the limiting protrusion 15 on the inner wall, the cutting head 8 can be easily axially slid while avoiding the cutting head 8 from rotating, thereby improving the stability of the connection of the cutting head 8.

[0024] As a further improvement, the center of the guide roller 9 is fixedly connected with a bearing 2 16, and the outer edge of the guide roller 9 is provided with a chamfered edge 17. By providing the bearing 2 16 at the center of the guide roller 9, the guide roller 9 and the rotating shaft core 7 can be easily rotated freely, thereby reducing the friction of the rotation. By providing the chamfered edge 17 at the outer edge of the guide roller 9, it is convenient to adapt to the processing requirements of different parts.

[0025] As a further improvement, a pressure spring 18 is sleeved and connected to the surface of the rotating shaft core 7, and the pressure spring 18 is located on the lower surface of the cutting head 8. By sleeved and connected to the surface of the rotating shaft core 7, the cutting head 8 is supported conveniently, and the height of the cutting head 8 can be adjusted in conjunction with the adjusting nut 11.

[0026] Specifically, the bottom of the rotating shaft core 7 is fixedly connected with a coupling 19, and the lower end of the coupling 19 is fixedly connected to the output end of the motor 3. By fixing the coupling 19 at the bottom of the rotating shaft core 7, it is convenient to connect with the output end of the motor 3, so as to drive the rotating shaft core 7 to rotate.

[0027] When the utility model is in use, the metal casting is placed flat on the surface of the bottom plate 2, and the adjusting nut 11 is rotated by a tool to push the guide roller 9 and the cutting head 8 to move along the axial direction of the rotating shaft core 7, so that the cutting head 8 can cut the position of the water outlet, and at the same time ensure that the chamfered edge 17 on the outer side of the guide roller 9 is in contact with the edge of the metal casting. After the motor 3 is powered on, it drives the rotating shaft core 7 and the cutting head 8 to rotate, and the metal casting is attached to the surface of the chamfered edge 17 of the guide roller 9. The metal casting is manually pushed to move, and the protruding water outlet is removed by the cutting head 8.

[0028] Problem to be solved by the utility model: After metal castings are formed, uneven water outlets are often left on the surface of the castings, and usually a water outlet device is required for processing. However, the existing water outlet devices have low processing efficiency for irregular metal castings, and are prone to damage to the casting surface due to misoperation. The utility model utilizes a support frame 1, a base plate 2, a motor 3 and a cutting mechanism 4 to form a water outlet separation device, which is convenient for cutting the water outlet at the edge of the metal casting. By providing an axially adjustable cutting head 8 on the surface of the rotating shaft core 7, it is convenient to process parts of different sizes, thereby improving the versatility of the water outlet separation device. By providing a guide roller 9 above the cutting head 8, it is convenient to move the cutting head 8 along the edge of the metal casting to avoid damage to the surface of the metal casting.

[0029] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0031] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A blank metal casting water nozzle separation device, comprising a support frame (1), a bottom plate (2), a motor (3) and a cutting mechanism (4), characterized in that: The support frame (1) is fixedly connected to the lower surface of the base plate (2); a through hole (5) is provided on the upper surface of the base plate (2); a cutting mechanism (4) is fixedly installed inside the through hole (5); the cutting mechanism (4) comprises a fixed seat (6), a rotating shaft core (7), a cutting head (8) and a guide roller (9); an inner hole (10) is provided at the center of the fixed seat (6); the rotating shaft core (7) passes through the inner hole (10) and is rotatably connected to the fixed seat (6); a plug-in connected cutting head (8) is provided at the upper end of the rotating shaft core (7); the guide roller (9) is located on the upper surface of the cutting head (8) and is plug-in connected to the rotating shaft core (7); and an adjusting nut (11) threadedly connected to the rotating shaft core (7) is provided at the top of the guide roller (9).

2. A blank metal casting water nozzle separation device according to claim 1, characterized in that: A bearing 1 (12) is provided at the connection between the fixed seat (6) and the rotating shaft core (7), and a positioning groove (13) is provided on the side wall of the rotating shaft core (7).

3. A blank metal casting water nozzle separation device according to claim 1, characterized in that: A plug hole (14) is provided at the center of the cutting bit (8), and a limiting protrusion (15) is provided on the inner wall of the plug hole (14).

4. A blank metal casting water nozzle separation device according to claim 1, characterized in that: A second bearing (16) is fixedly connected to the center of the guide roller (9), and a chamfered edge (17) is provided on the outer edge of the guide roller (9).

5. A blank metal casting water nozzle separation device according to claim 1, characterized in that: A pressure spring (18) is sleeve-connected to the surface of the rotating shaft core (7), and the pressure spring (18) is located on the lower surface of the cutting head (8).

6. A blank metal casting water nozzle separation device according to claim 1, characterized in that: A coupling (19) is fixedly connected to the bottom of the rotating shaft core (7), and a lower end of the coupling (19) is fixedly connected to an output end of the motor (3).