Full-automatic assembling and welding device

Abstract

The utility model provides a full-automatic assembling and welding device. The full-automatic assembling and welding device comprises a workbench; a first feeding module; a first cutting module; the material conveying module comprises a first material channel, a first rotating driving part and a rotating wheel, the first material channel is installed on the second fixing frame in the horizontal direction, a material groove is formed in the first material channel, and the first rotating driving part is installed on the first material channel; a first material arranging module; a welding module; and a second material arranging module. According to the automatic shell feeding and cutting machine, the first feeding module and the first cutting module are arranged to complete feeding and cutting machining of shells, automatic feeding and machining of the shells are achieved, and the machining precision is high; the inner shell is fed and conveyed through the material conveying module, the inner shell and the outer shell are assembled and welded through the welding module after the outer shell is cut, automatic machining of products can be achieved, the requirement for the matching ruler gap of the inner shell and the outer shell can be met, the machining precision requirement can also be met, and the machining efficiency is improved. And the production capacity and the production efficiency of products are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of assembly devices, in particular to a full-automatic assembly welding device. Background Art

[0002] In the welding production process of the inner shell and the outer shell, the processing procedure is to cut the outer shell first, and then place and weld the inner shell and the outer shell by manual placement. On the one hand, the finished product after manual welding and assembly cannot accurately meet the requirements of the matching size of the inner shell and the outer shell, and the single-side gap must be within 0.06mm. On the other hand, due to the low position accuracy of manual placement, the shell is prone to burrs, scratches, and other defective products that cannot meet the production requirements after cutting. Therefore, the existing production technology cannot meet the large-scale production needs, seriously affecting normal production. Utility Model Content

[0003] The utility model aims to provide a fully automatic assembly welding device to solve the technical problems in the background technology.

[0004] To achieve the above objectives, this application provides the following technical solutions:

[0005] A fully automatic assembly welding device, comprising:

[0006] A workbench, wherein a first fixing frame and a second fixing frame are provided on the workbench, the first fixing frame is slidably connected to the workbench, the second fixing frame is located at the rear end of the first fixing frame, and the second fixing frame is fixedly connected to the workbench;

[0007] A first feeding module, the first feeding module is installed on a first fixing frame, and the first feeding module is used for shell feeding;

[0008] A first cutting module, the first cutting module is mounted on a first fixing frame, and the first cutting module is located at the end of the first feeding module;

[0009] A material transfer module, the material transfer module comprising a first material channel, a first rotating driving member and a rotating wheel, the first material channel being mounted on a second fixed frame in a horizontal direction, a material trough being arranged in the first material channel, the first rotating driving member being mounted on the first material channel, the first rotating driving member driving the rotating wheel to rotate, and the rotating wheel being located above the material trough;

[0010] A first material-forming module, which is installed on the material-transfer module and is located at the rear end of the first cutting module;

[0011] A welding module, the welding module comprising a first vertical driving cylinder and a plurality of welding heads, the first vertical driving cylinder being fixedly mounted on a second fixing frame, the output end of the first vertical driving cylinder being connected to a first connecting plate, the welding heads being mounted on the first connecting plate, and the welding heads being located above the material trough;

[0012] The second monolithic module is installed on a second fixing frame and is located at the left end of the welding module.

[0013] Furthermore, the first feeding module includes a second material channel, a first horizontal driving cylinder and a first pushing block, the second material channel is installed on the first fixed frame, the first horizontal driving cylinder is installed on the second material channel, and the first horizontal driving cylinder drives the first pushing block to push the product along the second material channel to one end close to the first cutting module.

[0014] Furthermore, the first cutting module includes a second vertical driving cylinder and a cutter, the second vertical driving cylinder is mounted on the first fixed frame, and the second vertical driving cylinder drives the cutter to move in a vertical direction.

[0015] Furthermore, the first whole material module includes a third vertical driving cylinder, a second connecting plate and a plurality of first pressing heads, the third vertical driving cylinder is mounted on a second fixed frame, the second connecting plate is fixedly connected to the output end of the third vertical driving cylinder, the first pressing head is mounted on the second connecting plate, and the first pressing head is located above the material trough.

[0016] Furthermore, a positioning module is provided at the front end of the welding module, and the positioning module includes a plurality of second horizontal driving cylinders and a positioning head. The second horizontal driving cylinder is fixed on a second fixed frame, and the second horizontal driving cylinder drives the positioning head to move toward one end of the welding module.

[0017] Furthermore, the second integral module includes a third horizontal drive cylinder, a fourth vertical drive cylinder and a plurality of second pressure heads, the third horizontal drive cylinder is mounted on a second fixed frame, the output end of the third horizontal drive cylinder is fixedly connected to a third connecting plate, the fourth vertical drive cylinder is vertically mounted on the third connecting plate, the output end of the fourth vertical drive cylinder is fixedly connected to a fourth connecting plate, and the second pressure head is mounted on the fourth connecting plate.

[0018] Furthermore, first protrusions are evenly arranged on the outer side of the rotating wheel, and the first protrusions match the product.

[0019] Furthermore, an auxiliary wheel is mounted on the material transfer module, the auxiliary wheel is located at the right end of the first material assembly module, the auxiliary wheel is located above the material trough, and second protrusions are evenly arranged on the outer side of the auxiliary wheel.

[0020] Compared with the prior art, the utility model completes the loading and cutting of the outer shell by setting a first feeding module and a first cutting module, thereby realizing automatic loading and processing of the outer shell with high processing accuracy; the inner shell loading and transmission are completed by setting a material transfer module, and when the outer shell cutting is completed, the inner shell and the outer shell are assembled and welded by a welding module. The device can realize automatic processing of the product, which can not only meet the requirements of the matching size gap between the inner shell and the outer shell, but also meet the requirements of processing accuracy, greatly improving the production volume and production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 : A stereogram of the present application;

[0022] Figure 2 : A schematic diagram of the structure of the first feeding module in this application;

[0023] Figure 3 : A schematic diagram of the structure of the first cutting module in this application;

[0024] Figure 4 : A schematic diagram of the structure of the material transfer module in this application;

[0025] Figure 5 : Another structural schematic diagram of the material transfer module in this application.

[0026] Reference numerals:

[0027] 1. workbench; 11. first fixed frame; 12. second fixed frame;

[0028] 2. First feeding module; 21. Second material channel; 22. First horizontal driving cylinder; 23. First pushing block;

[0029] 3. First cutting module; 31. Second vertical driving cylinder; 32. Cutting knife;

[0030] 4. Material transfer module; 41. First material channel; 411. Material trough; 42. First rotary drive member; 43. Rotating wheel; 431. First protrusion; 44. Secondary rotating wheel; 441. Second protrusion;

[0031] 5. First material module; 51. Third vertical drive cylinder; 52. Second connecting plate; 53. First pressure head;

[0032] 6. Welding module; 61. First vertical drive cylinder; 611. First connecting plate; 62. Welding head;

[0033] 7. Second monolithic module; 71. Third horizontal drive cylinder; 711. Third connecting plate; 72. Fourth vertical drive cylinder; 721. Fourth connecting plate; 73. Second pressure head;

[0034] 8. Positioning module; 81. Second horizontal driving cylinder; 82. Positioning head. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0036] Specific embodiment 1: Please refer to Figure 1 , including: a workbench 1, on which a first fixed frame 11 and a second fixed frame 12 are provided, the first fixed frame 11 is slidably connected to the workbench 1, the second fixed frame 12 is located at the rear end of the first fixed frame 11, and the second fixed frame 12 is fixedly connected to the workbench 1; a first feeding module 2, the first feeding module 2 is installed on the first fixed frame 11, and the first feeding module 2 is used for shell feeding; a first cutting module 3, the first cutting module 3 is mounted on the first fixed frame 11, and the first cutting module 3 is located at the end of the first feeding module 2; a material transfer module 4; a first whole material module 5, the first whole material module 5 is installed on the material transfer module 4 and is located at the rear end of the first cutting module 3; a welding module 6; a second whole material module 7, the second whole material module 7 is installed on the second fixed frame 12, and the second whole material module 7 is located at the left end of the welding module 6.

[0037] Please combine Figure 2 The first feeding module 2 includes a second material channel 21, a first horizontal driving cylinder 22 and a first pushing block 23. The second material channel 21 is installed on the first fixed frame 11, and the first horizontal driving cylinder 22 is installed on the second material channel 21. When started, the shell product is placed in the second material channel 21, and the first horizontal driving cylinder 22 drives the first pushing block 23 to push the product along the second material channel 21 to one end close to the first cutting module 3.

[0038] Please combine Figure 3 The first cutting module 3 includes a second vertical driving cylinder 31 and a cutter 32. The second vertical driving cylinder 31 is mounted on the first fixed frame 11. The second vertical driving cylinder 31 drives the cutter 32 to move in the vertical direction and cut the shell product. A stabilizing pressure head is provided at the front end of the cutter 32, and the lower end surface of the pressure head is located below the cutter 32. Therefore, when the second vertical driving cylinder 31 moves downward, the front end product is first fixed by the stabilizing pressure head to avoid displacement, falling, etc. of other products during the cutting process.

[0039] Please combine Figure 4-Figure 5The material transfer module 4 includes a first material channel 41, a first rotating driving member 42 and a rotating wheel 43. The first material channel 41 is installed on the second fixed frame 12 in the horizontal direction. A material trough 411 is provided in the first material channel 41. When in use, the inner shell product is placed in the material trough 411. There are several holes on the inner shell product. The first rotating driving member 42 is installed on the first material channel 41. The first rotating driving member 42 drives the rotating wheel 43 to rotate. The rotating wheel 43 is located above the material trough 411. First protrusions 431 are evenly provided on the outer side of the rotating wheel 43. The first protrusions 431 match the product. Therefore, the rotating wheel 43 is driven to rotate by the first rotating driving member 42, thereby driving the inner shell product to move in the material trough 411. A secondary rotating wheel 44 is mounted on the material transfer module 4, and the secondary rotating wheel 44 is located at the right end of the first material whole module 5. The secondary rotating wheel 44 is located above the material trough 411, and second protrusions 441 are evenly arranged on the outer side of the secondary rotating wheel 44, wherein the second protrusion 441 and the first protrusion 431 have the same structure. The secondary rotating wheel 44 is arranged to help avoid changes in the position of the product conveyed in the material trough 411, thereby improving the accuracy of product conveyance.

[0040] The first material assembly module 5 includes a third vertical drive cylinder 51, a second connecting plate 52 and two first pressing heads 53. The third vertical drive cylinder 51 is mounted on the second fixing frame 12. The second connecting plate 52 is fixedly connected to the output end of the third vertical drive cylinder 51. The two first pressing heads 53 are symmetrically mounted on the second connecting plate 52. The first pressing head 53 is located above the material trough 411. When the first cutting module 3 completes the processing of the shell product, the first feeding module 2 pushes the product into the first material channel 41 to realize the assembly of the inner shell product and the outer shell product. The third vertical drive cylinder 51 drives the first pressing head 53 to press the product, fix its position and pressing, and avoid loosening during the subsequent transmission process.

[0041] The welding module 6 includes a first vertical driving cylinder 61 and two welding heads 62. The first vertical driving cylinder 61 is fixedly mounted on the second fixing frame 12. The output end of the first vertical driving cylinder 61 is connected to a first connecting plate 611. The welding head 62 is mounted on the first connecting plate 611. The welding head 62 is located above the material trough 411. A positioning module 8 is provided at the front end of the welding module 6. The positioning module 8 includes a plurality of second horizontal driving cylinders 81 and positioning heads 82. The second horizontal driving cylinder 81 is fixed on the second fixing frame 12. The second horizontal driving cylinder 81 drives the positioning head 82 to move toward one end of the welding module 6. When in use, the second horizontal driving cylinder 81 first drives the positioning head 82 to position and press the product, and then the first vertical driving cylinder 61 drives the welding head 62 to weld the inner shell and the outer shell products, thereby realizing an automated welding operation.

[0042] The second whole material module 7 includes a third horizontal driving cylinder 71, a fourth vertical driving cylinder 72 and two second pressing heads 73. The third horizontal driving cylinder 71 is mounted on the second fixed frame 12. The output end of the third horizontal driving cylinder 71 is fixedly connected to the third connecting plate 711. The fourth vertical driving cylinder 72 is vertically installed on the third connecting plate 711. The output end of the fourth vertical driving cylinder 72 is fixedly connected to the fourth connecting plate 721. The two second pressing heads 73 are symmetrically installed on the fourth connecting plate 721. The second pressing heads 73 are moved in the horizontal and vertical directions by the third horizontal driving cylinder 71 and the fourth vertical driving cylinder 72, so as to meet the pressing requirements of products in different positions. It is not only beneficial to improve work efficiency, but also can improve product production accuracy and reduce product defective rate.

[0043] Compared with the prior art, the utility model completes the loading and cutting of the outer shell by setting a first feeding module and a first cutting module, thereby realizing automatic loading and processing of the outer shell with high processing accuracy; the inner shell loading and transmission are completed by setting a material transfer module, and when the outer shell cutting is completed, the inner shell and the outer shell are assembled and welded by a welding module. The device can realize automatic processing of the product, which can not only meet the requirements of the matching size gap between the inner shell and the outer shell, but also meet the requirements of processing accuracy, greatly improving the production volume and production efficiency of the product.

[0044] It is obvious to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully automatic assembly welding device, characterized in that: include: A workbench, wherein a first fixing frame and a second fixing frame are provided on the workbench, the first fixing frame is slidably connected to the workbench, the second fixing frame is located at the rear end of the first fixing frame, and the second fixing frame is fixedly connected to the workbench; A first feeding module, the first feeding module is installed on a first fixing frame, and the first feeding module is used for shell feeding; A first cutting module, the first cutting module is mounted on a first fixing frame, and the first cutting module is located at the end of the first feeding module; A material transfer module, the material transfer module comprising a first material channel, a first rotating driving member and a rotating wheel, the first material channel being mounted on a second fixed frame in a horizontal direction, a material trough being arranged in the first material channel, the first rotating driving member being mounted on the first material channel, the first rotating driving member driving the rotating wheel to rotate, and the rotating wheel being located above the material trough; A first material-forming module, which is installed on the material-transfer module and is located at the rear end of the first cutting module; A welding module, the welding module comprising a first vertical driving cylinder and a plurality of welding heads, the first vertical driving cylinder being fixedly mounted on a second fixing frame, the output end of the first vertical driving cylinder being connected to a first connecting plate, the welding heads being mounted on the first connecting plate, and the welding heads being located above the material trough; The second monolithic module is installed on a second fixing frame and is located at the left end of the welding module.

2. A fully automatic assembly welding device according to claim 1, characterized in that: The first feeding module includes a second material channel, a first horizontal driving cylinder and a first pushing block. The second material channel is installed on the first fixed frame, and the first horizontal driving cylinder is installed on the second material channel. The first horizontal driving cylinder drives the first pushing block to push the product along the second material channel to one end close to the first cutting module.

3. The fully automatic assembly welding device according to claim 1, characterized in that: The first cutting module comprises a second vertical driving cylinder and a cutter. The second vertical driving cylinder is mounted on the first fixed frame. The second vertical driving cylinder drives the cutter to move in a vertical direction.

4. The fully automatic assembly welding device according to claim 1, characterized in that: The first whole material module includes a third vertical driving cylinder, a second connecting plate and a plurality of first pressing heads. The third vertical driving cylinder is mounted on a second fixed frame. The second connecting plate is fixedly connected to the output end of the third vertical driving cylinder. The first pressing head is mounted on the second connecting plate. The first pressing head is located above the material trough.

5. The fully automatic assembly welding device according to claim 1, characterized in that: A positioning module is provided at the front end of the welding module. The positioning module includes a plurality of second horizontal driving cylinders and a positioning head. The second horizontal driving cylinder is fixed on a second fixing frame. The second horizontal driving cylinder drives the positioning head to move toward one end of the welding module.

6. The fully automatic assembly welding device according to claim 1, characterized in that: The second monolithic module includes a third horizontal drive cylinder, a fourth vertical drive cylinder and a plurality of second pressure heads. The third horizontal drive cylinder is mounted on a second fixed frame. The output end of the third horizontal drive cylinder is fixedly connected to a third connecting plate. The fourth vertical drive cylinder is vertically mounted on the third connecting plate. The output end of the fourth vertical drive cylinder is fixedly connected to a fourth connecting plate. The second pressure head is mounted on the fourth connecting plate.

7. The fully automatic assembly welding device according to claim 1, characterized in that: The outer side of the rotating wheel is evenly provided with first protrusions, and the first protrusions match the product.

8. The fully automatic assembly welding device according to claim 1, characterized in that: The material transfer module is provided with an auxiliary wheel, the auxiliary wheel is located at the right end of the first material assembly module, the auxiliary wheel is located above the material trough, and second protrusions are evenly arranged on the outer side of the auxiliary wheel.

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