Material taking manipulator for felt production line
By designing a material collection robot for felt production lines, the problem of low human material collection efficiency in felt production is solved, automatic material collection and clamping is realized, production efficiency is improved, and the protection of felt raw materials is provided.
Patent Information
- Application Number
- CN202421117135.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-21
AI Technical Summary
During the felt production process, the existing technology mainly relies on manpower to collect materials, and is less efficient and needs to be improved to improve work efficiency.
A material picking robot for felt production line is designed. By starting the motor, the screw rod is rotated, the screw rod drives the installation block to adjust the position, the infrared sensor monitors the felt raw materials, and the motor cylinder adjusts the position of the fixed plate and the clamping plate to realize automatic clamping and transport of the felt raw materials.
The automated material collection of felt production lines has been realized, the work efficiency has been improved, manpower intervention has been reduced, static electricity problems have been avoided, and the felt raw materials have been provided.
Smart Images

Figure CN222627830U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of felt production, in particular to a material taking manipulator used for a felt production line. Background Art
[0002] A manipulator is an automatic device that can imitate certain movements and functions of human hands and arms, and is used to grab, move objects or operate tools according to a fixed program. The characteristic is that it can complete various expected operations through programming, and has the advantages of both human and mechanical machines in structure and performance. The manipulator is the earliest industrial robot and the earliest modern robot. It can replace the heavy labor of people to realize the mechanization and automation of production, and can operate in harmful environments to protect personal safety. Therefore, it is widely used in machinery manufacturing, metallurgy, electronics, light industry and atomic energy. In the production process of felt, most of them still use manual labor to take materials, and the work efficiency is low. Therefore, it is necessary to improve the existing technology to meet actual needs. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a material-grabbing robot for a felt production line, which has the advantages of being able to rotate the screw rod by starting a motor, and the screw rod drives the mounting block to adjust the position, and the infrared sensor can monitor the felt raw materials on the felt production line. When the position of the fixed plate needs to be adjusted, the motor cylinder one can be started to adjust the position of the sliding plate. When the sliding plate reaches a suitable position, the motor cylinder two can be started to adjust the position of the fixed plate, so as to clamp the felt raw materials, thereby solving the above-mentioned technical problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material taking manipulator for a felt production line, comprising a manipulator, the manipulator comprising an adjustment box, a mounting box, a screw rod, a mounting block, a mounting frame, a motor cylinder 1, a sliding plate, a motor cylinder 2, an infrared sensor, a fixing plate, an electric slide rail, a clamping plate and a fixing block;
[0007] A mounting box is fixedly installed on the middle end of the side of the adjustment box, a mounting block is installed on the front of the screw rod, a mounting frame is fixedly installed on the front of the mounting block, the motor cylinder 1 is fixedly installed on the middle end of the front of the mounting block, the motor cylinder 2 is fixedly installed on the bottom of the sliding plate, an infrared sensor is installed on the bottom of the mounting frame, an electric slide rail is installed on the bottom of the fixed plate, a splint is installed in the inner cavity of the electric slide rail, and a fixed block is installed on the back of the adjustment box.
[0008] Preferably, fixing blocks are fixedly installed at the four corners of the back side of the adjustment box, and a threaded hole is opened at the middle end of the front side of the fixing block.
[0009] Through the above technical solution, the back of the adjusting box fits the specified position, and the fixing bolts are rotated to thread the fixing blocks, which makes it convenient to fix the adjusting box and facilitate the subsequent transfer of the felt raw materials by the robot.
[0010] Preferably, a motor is fixedly mounted on the inner wall of the side of the mounting box, a screw is fixedly mounted on the output end of the motor, one end of the screw is rotatably connected to the inner wall of the side of the adjustment box, an internal thread is provided on the back of the mounting block, and the internal thread is consistent with the external thread of the screw.
[0011] Through the above technical solution, the motor is started to rotate the screw rod, and the screw rod drives the mounting block to adjust the position, so that the felt raw material can be transported after the splint clamps it.
[0012] Preferably, a slide groove is provided at the middle end of the inner walls on both sides of the mounting frame, the sliding plate is slidably connected, and the output end of the motor cylinder 1 is fixedly mounted to the middle end of the back side of the sliding plate.
[0013] Through the above technical solution, starting the motor cylinder 1 can adjust the position of the sliding plate, and the sliding plate moves between the front end and the rear end of the mounting frame along the slide groove, which facilitates the position adjustment of the motor cylinder 2.
[0014] Preferably, a fixing plate is fixedly mounted on the output end of the motor cylinder 2, and an infrared sensor is fixedly mounted on the middle end of the bottom of the bottom surface of the mounting frame.
[0015] Through the above technical solution, the infrared sensor can monitor the felt raw materials on the felt production line. When the position of the fixed plate needs to be adjusted, the motor cylinder one can be started to adjust the position of the sliding plate. When the sliding plate reaches the appropriate position, the motor cylinder two can be started to adjust the position of the fixed plate to clamp the felt raw materials.
[0016] Preferably, an electric slide rail is fixedly installed at the middle end of the bottom of the fixed plate, and clamps are slidably connected to both ends of the electric slide rail. A protective pad is fixedly installed on one side corresponding to the clamp, and the protective pad is made of glass wool.
[0017] Through the above technical solution, when the fixed plate moves to the top of the felt raw material, the electric slide rail can be started to adjust the width of the clamping plate according to the width of the felt raw material. When the clamping plate is adjusted to a suitable width, the felt raw material can be clamped, and the protective pad is made of glass wool, which can prevent static electricity from being generated during the clamping process while protecting the outer wall of the felt raw material.
[0018] Compared with the prior art, the utility model provides a material taking manipulator for a felt production line, which has the following beneficial effects:
[0019] 1. The utility model starts the motor to rotate the screw rod, and the screw rod drives the mounting block to adjust the position. The infrared sensor can monitor the felt raw materials on the felt production line. When the position of the fixed plate needs to be adjusted, the motor cylinder one can be started to adjust the position of the sliding plate. When the sliding plate reaches the appropriate position, the motor cylinder two is started to adjust the position of the fixed plate to clamp the felt raw materials.
[0020] 2. The utility model can start the electric slide rail to adjust the width of the clamping plate according to the width of the felt material when the fixed plate moves to the top of the felt material. When the clamping plate is adjusted to a suitable width, the felt material can be clamped, and the protective pad is made of glass wool, which can prevent static electricity from being generated during the clamping process and protect the outer wall of the felt material. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional schematic diagram of the structural manipulator of the utility model;
[0022] Figure 2 This is a front view schematic diagram of the structural manipulator of the utility model;
[0023] Figure 3 This is a schematic side view of the structural manipulator of the utility model;
[0024] Figure 4 It is a side cross-sectional schematic diagram of the structural manipulator of the utility model;
[0025] Figure 5 It is a top view schematic diagram of the structural manipulator of the utility model.
[0026] Among them: 1. Manipulator; 2. Adjustment box; 3. Installation box; 4. Screw; 5. Installation block; 6. Installation frame; 7. Motor cylinder 1; 8. Sliding plate; 9. Motor cylinder 2; 10. Infrared sensor; 11. Fixed plate; 12. Electric slide rail; 13. Clamp; 14. Fixed block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-5A material taking manipulator for a felt production line comprises a manipulator 1, wherein the manipulator 1 comprises an adjustment box 2, a mounting box 3, a screw rod 4, a mounting block 5, a mounting frame 6, a motor cylinder 1 7, a sliding plate 8, a motor cylinder 2 9, an infrared sensor 10, a fixing plate 11, an electric slide rail 12, a clamping plate 13 and a fixing block 14;
[0029] An installation box 3 is fixedly installed on the middle end of the side of the adjustment box 2, a mounting block 5 is installed on the front of the screw rod 4, a mounting frame 6 is fixedly installed on the front of the mounting block 5, a motor cylinder 7 is fixedly installed on the middle end of the front of the mounting block 5, a motor cylinder 2 9 is fixedly installed on the bottom of the sliding plate 8, an infrared sensor 10 is installed on the bottom of the mounting frame 6, an electric slide rail 12 is installed on the bottom of the fixed plate 11, a splint 13 is installed in the inner cavity of the electric slide rail 12, and a fixed block 14 is installed on the back of the adjustment box 2.
[0030] Specifically, fixed blocks 14 are fixedly installed at the four corners of the back of the adjusting box 2, and a threaded hole is opened in the middle end of the front side of the fixing block 14. The advantage is that the back of the adjusting box 2 fits the specified position, and the fixing bolts are rotated to threadably install the fixing block 14, which is convenient for fixing the adjusting box 2 and facilitating the subsequent transfer of the felt raw materials by the robot 1.
[0031] Specifically, a motor is fixedly installed on the inner wall of the side of the installation box 3, and a screw rod 4 is fixedly installed on the output end of the motor. One end of the screw rod 4 is rotatably connected to the inner wall of the side of the adjustment box 2. An internal thread is provided on the back of the installation block 5, and the internal thread is consistent with the external thread of the screw rod 4. The advantage is that when the motor is started to rotate the screw rod 4, the screw rod 4 drives the installation block 5 to adjust the position, which is convenient for the felt raw material to be transported after the splint 13 clamps the felt raw material.
[0032] Specifically, a slide groove is opened in the middle end of the inner wall on both sides of the mounting frame 6, and the sliding plate 8 is connected with the sliding. The output end of the motor cylinder 7 is fixedly installed with the middle end of the back side of the sliding plate 8. The advantage is that the position of the sliding plate 8 can be adjusted by starting the motor cylinder 7. The sliding plate 8 moves between the front end and the rear end of the mounting frame 6 along the slide groove, which is convenient for adjusting the position of the motor cylinder 2 9.
[0033] Specifically, a fixed plate 11 is fixedly installed at the output end of the motor cylinder 2 9, and an infrared sensor 10 is fixedly installed at the middle end of the bottom of the bottom surface of the mounting frame 6. The advantage is that the infrared sensor 10 can monitor the felt raw materials on the felt production line. When the position of the fixed plate 11 needs to be adjusted, the motor cylinder 1 7 can be started to adjust the position of the sliding plate 8. When the sliding plate reaches a suitable position, the motor cylinder 2 9 is started to adjust the position of the fixed plate 11 to clamp the felt raw materials.
[0034] Specifically, an electric slide rail 12 is fixedly installed at the middle end of the bottom of the fixed plate 11, and a clamping plate 13 is slidably connected at both ends of the electric slide rail 12. A protective pad is fixedly installed on one side corresponding to the clamping plate 13. The protective pad is made of glass wool. The advantage is that when the fixed plate 11 moves to the top of the felt raw material, the electric slide rail 12 can be started to adjust the width of the clamping plate 13 according to the width of the felt raw material. When the clamping plate 13 is adjusted to a suitable width, the felt raw material can be clamped. The protective pad is made of glass wool, which can prevent static electricity from being generated during the clamping process while protecting the outer wall of the felt raw material.
[0035] When in use, the back of the adjustment box 2 is fitted to the specified position, the fixing bolt is rotated to thread the fixing block 14, the motor is started to rotate the screw rod 4, the screw rod 4 drives the mounting block 5 to adjust the position, and the infrared sensor 10 can monitor the felt raw materials on the felt production line. When the position of the fixed plate 11 needs to be adjusted, the motor cylinder 1 7 can be started to adjust the position of the sliding plate 8. When the sliding plate reaches the appropriate position, the motor cylinder 2 9 is started to adjust the position of the fixed plate 11. When the fixed plate 11 moves to the top of the felt raw material, the electric slide rail 12 can be started to adjust the width of the clamping plate 13 according to the width of the felt raw material. When the clamping plate 13 is adjusted to the appropriate width, the felt raw material can be clamped, completing the use process of the manipulator 1.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A material taking manipulator for a felt production line, comprising a manipulator (1), characterized in that: The manipulator (1) comprises an adjustment box (2), a mounting box (3), a screw rod (4), a mounting block (5), a mounting frame (6), a motor cylinder 1 (7), a sliding plate (8), a motor cylinder 2 (9), an infrared sensor (10), a fixing plate (11), an electric slide rail (12), a clamping plate (13) and a fixing block (14); The middle end of the side of the regulating box (2) is fixedly mounted with a mounting box (3); the front of the screw rod (4) is mounted with a mounting block (5); the front of the mounting block (5) is fixedly mounted with a mounting frame (6); the motor cylinder 1 (7) is fixedly mounted at the middle end of the front of the mounting block (5); the bottom of the sliding plate (8) is fixedly mounted with a motor cylinder 2 (9); the bottom of the mounting frame (6) is mounted with an infrared sensor (10); the bottom of the fixing plate (11) is mounted with an electric slide rail (12); the inner cavity of the electric slide rail (12) is mounted with a clamping plate (13); and the back of the regulating box (2) is mounted with a fixing block (14).
2. A material taking manipulator for a felt production line according to claim 1, characterized in that: A fixing block (14) is fixedly installed at the four corners of the back of the adjustment box (2), and a threaded hole is opened at the middle end of the front of the fixing block (14).
3. A material taking manipulator for a felt production line according to claim 1, characterized in that: A motor is fixedly mounted on the inner wall of the side of the mounting box (3); a screw rod (4) is fixedly mounted on the output end of the motor; one end of the screw rod (4) is rotatably connected to the inner wall of the side of the adjustment box (2); an internal thread is provided on the back of the mounting block (5); the internal thread matches the external thread of the screw rod (4).
4. A material taking manipulator for a felt production line according to claim 1, characterized in that: A sliding groove is provided at the middle end of the inner walls on both sides of the mounting frame (6), the sliding plate (8) is slidably connected thereto, and the output end of the motor cylinder 1 (7) is fixedly mounted at the middle end of the back side of the sliding plate (8).
5. The material taking manipulator for a felt production line according to claim 1 is characterized in that: A fixing plate (11) is fixedly mounted on the output end of the second motor cylinder (9), and an infrared sensor (10) is fixedly mounted on the middle end of the bottom of the bottom surface of the mounting frame (6).
6. A material taking manipulator for a felt production line according to claim 1, characterized in that: An electric slide rail (12) is fixedly installed at the middle end of the bottom of the fixed plate (11), and clamping plates (13) are slidably connected to both ends of the electric slide rail (12). A protective pad is fixedly installed on one side corresponding to the clamping plate (13), and the protective pad is made of glass wool.