Electric pole centrifugal residual slurry automatic flushing system
By designing the automatic flushing system for centrifugal residual slurry, the problem of cement slurry splashing when the pole centrifuge cleans the residual slurry is solved, automatic flushing and residual slurry collection are realized, and environmental safety and residual slurry utilization are improved.
Patent Information
- Application Number
- CN202420389856.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-01
AI Technical Summary
In the prior art, electric pole centrifuges are prone to splashing cement slurry when cleaning off residual slurry, pollute the environment, are unsafe, and it is difficult to effectively collect and utilize residual slurry.
A power pole centrifugal residual slurry automatic flushing system is designed, including a cleaning device, a slurry channel and a slurry storage tank. The residual slurry is automatically flushed through a water spray device to prevent splashing, and the residual slurry is collected into the slurry storage tank.
It effectively reduces the pollution of the environment by splashing cement slurry, improves the safety and overall level of the working environment, and realizes the automatic collection and reuse of residual slurry.
Smart Images
Figure CN222628179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric pole production, in particular to the field of centrifuge cleaning, and specifically refers to an automatic washing system for centrifugal residual slurry of electric poles. Background Art
[0002] Concrete poles are widely used in power overhead transmission and transformation lines, railway contact network pillars, broadcasting and communication, municipal lighting and other projects due to their irreplaceable advantages such as low cost, convenient construction, long service life and maintenance-free. Since the first square solid cement pole mold was produced in my country in 1924, my country's cement concrete pole mold has a history of more than 100 years. At present, my country has become the country with the largest number of concrete pole molds in the world.
[0003] Generally, concrete poles are made of steel bars and concrete as the main materials, using a centrifugal molding process and steam curing to form a precast concrete component. During the centrifugal treatment process, a large amount of residual slurry will be produced, the total amount of which can reach 20%-30% of the concrete mixing water. Its main components are water, cement, gravel particles, etc.
[0004] In order to ensure uniform quality of the cast poles and no excess slurry remains, the excess slurry needs to be poured out. The poured excess slurry will be collected and reused for the purpose of cost saving and environmental protection. In the prior art, the excess slurry is generally cleaned out of the centrifuge by a natural slurry discharge method. The crane lifts the tip of the pole mold for dumping. The excess slurry will flow out under natural gravity and then be collected in a slurry storage tank through the cement slurry flow channel and transported to the mixer for recycling. During the dumping process, the cement slurry will splash everywhere, which is difficult to collect and pollutes the environment. Most of the current methods use water pipes for manual flushing, which is not only unsafe, but also pollutes the environment and is difficult to clean. It is also easy to dirty the operator's clothes, which reduces the comfort of the employees. Utility Model Content
[0005] The utility model aims at the deficiencies of the prior art and provides an automatic flushing system for centrifugal residual slurry of electric poles, which can reduce the pollution to the environment caused by splashing cement slurry. The splashed residual cement slurry can be flushed into the cement slurry flow channel through the automatic flushing system, thereby reducing environmental pollution, reducing manual contact, and improving the overall safety level of the working environment.
[0006] The utility model is realized through the following technical scheme, and provides an automatic flushing system for centrifugal residual slurry of electric poles, comprising a centrifugal system and a pole mold placed on a supporting wheel of a centrifuge of the centrifugal system, and also comprising a cleaning device located at one end of the centrifuge, the root end of the pole mold extending into the cleaning device, the cleaning device being connected to a slurry flow channel, and the slurry flow channel being connected to a slurry storage tank; the cleaning device comprising a retaining wall, a slurry receiving vehicle being installed in the retaining wall, the end of the pole mold being located in the slurry receiving vehicle, a water spraying device being installed on the retaining wall, the water spraying device being arranged around the slurry receiving vehicle, the water spraying device being connected to a variable frequency booster pump, and the variable frequency booster pump being electrically connected to the centrifugal system.
[0007] The utility model flushes the residual slurry flowing out of the rod mold by arranging a cleaning device, collects the residual slurry into the slurry storage tank for storage by arranging a slurry flow channel, and the slurry receiving vehicle can effectively prevent the residual slurry from splashing. The residual slurry splashed from the slurry receiving vehicle falls to the ground and is blocked by the retaining wall. The water spraying device sprays water to flush the residual slurry on the ground into the slurry flow channel. When the centrifuge stops operating, the centrifuge transmits a signal to the variable frequency booster pump. The variable frequency booster pump receives the signal and starts operating, so that the water spraying device sprays water to automatically complete the residual slurry flushing process.
[0008] As an optimization, the water spray device includes a water supply pipe, the water supply pipe is connected to a plurality of connecting pipes, the connecting pipes are distributed on the front and rear sides of the slurry receiving vehicle, the connecting pipe is connected to a diversion pipe, the diversion pipe is connected to a plurality of nozzles, and the nozzles extend inwardly along the vertical direction. The setting of this optimization scheme is to set a plurality of nozzles on the front and rear sides of the slurry receiving vehicle, so that the residual slurry can be cleaned more thoroughly.
[0009] As an optimization, a revolving door is installed on the retaining wall, a motor is installed on the retaining wall, and the motor is connected to a limit mechanism for limiting the rotation of the revolving door. In the setting of this optimization scheme, the motor can drive the limit mechanism to limit the revolving door. When the centrifuge is operating and the nozzle is spraying water, the motor can drive the limit mechanism to limit the revolving door to prevent the revolving door from opening.
[0010] As an optimization, the limit mechanism includes a shell installed on the retaining wall, a limit block is slidably connected in the shell, the limit block extends to the rotating door, the motor is connected to a gear, a rack is provided on the limit block, and the gear is connected to the limit block through the rack. The setting of this optimization scheme drives the gear to rotate by the motor so that the rack moves left and right, so that the rotating block is translated to the front end of the rotating door, thereby limiting the rotation of the rotating door and preventing the rotating door from opening.
[0011] As an optimization, a slurry receiving track is provided on the retaining wall, and the slurry receiving vehicle is slidably connected to the slurry receiving track. The setting of this optimization scheme is convenient for moving the slurry receiving vehicle, and the slurry receiving vehicle can be moved according to the requirements of different types of rod molds, and the operation is convenient.
[0012] As an optimization, a valve is installed on the water supply pipe, and the valve is controlled by a solenoid valve, and the solenoid valve is electrically connected to the centrifugal system. The setting of this optimization scheme can control the opening and closing of the valve by the solenoid valve, thereby controlling the water supply of the water supply pipe. When the centrifuge stops centrifugal operation, the centrifuge transmits a signal to the solenoid valve, thereby opening the valve and resuming water supply.
[0013] As an optimization, a warning light is installed on the retaining wall, and the warning light is electrically connected to the centrifugal system and the solenoid valve respectively. The setting of this optimization scheme can facilitate the operator to know the working status of the cleaning device and the centrifuge.
[0014] The beneficial effects of the utility model are: it can reduce the splashing of cement slurry and control the splashed residual slurry within the retaining wall. The utility model can automatically flush the cement slurry splashed during the centrifugal process and when pouring the residual cement slurry. The splashed residual cement slurry can be flushed into the cement slurry flow channel through the cleaning device, thereby reducing environmental pollution, reducing manual contact, and improving the overall safety level of the working environment. At the same time, the limit mechanism and the warning light can improve the safety of the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a top view of the utility model;
[0017] Figure 3 The left side view of the cleaning device after the swing door is removed;
[0018] Figure 4 It is the left view of the cleaning device;
[0019] Figure 5 It is a schematic diagram of the structure of the water spray device;
[0020] Figure 6 It is a schematic diagram of the limit mechanism structure;
[0021] As shown in the figure:
[0022] 1. Rod mold, 2. Centrifugal system, 3. Cleaning device, 31. Retaining wall, 32. Water spraying device, 321. Water supply pipe, 322. Connecting pipe, 323. Diverter pipe, 324. Nozzle, 33. Valve, 34. Slurry receiving car, 35. Lifting channel, 36. Rotating door, 37. Warning light, 38. Motor, 39. Limiting mechanism, 391. Shell, 392. Limiting block, 393. Gear, 394. Connecting shaft, 4. Slurry flow channel, 5. Slurry storage tank. DETAILED DESCRIPTION
[0023] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.
[0024] like Figures 1 to 6 The utility model is shown as an automatic flushing system for centrifugal residual slurry of electric poles, comprising a centrifugal system 2 and a rod mold 1 placed on a supporting wheel of a centrifuge of the centrifugal system. The centrifugal system and the rod mold are prior art. The centrifugal system comprises a centrifuge and an electric control device for controlling the rotation of the centrifuge. The rod mold 1 is placed on the centrifuge along the left and right directions. The residual slurry generated during the centrifugation of the rod mold is discharged from the root end of the rod mold, and the rod mold extends to the outside of the supporting wheel of the rod mold centrifuge.
[0025] The present embodiment also includes a cleaning device located at the root end of the big head of the centrifuge. The cleaning device is arranged on the right side of the supporting wheel of the centrifuge where the root end of the rod mold is located. The left end of the cleaning device is connected to the centrifuge partition wall. The electric pole centrifuge is located in the centrifuge partition wall. The root end of the rod mold extends into the cleaning device. In the present embodiment, the root end of the rod mold is the right end of the rod mold. The cleaning device is fixed on the ground. The cleaning device is connected to a slurry flow channel 4. The slurry inlet of the slurry flow channel 4 is opened on the ground in the cleaning mechanism. The slurry flow channel is connected to a slurry storage tank 5. A slurry storage tank groove is opened on the ground. The slurry storage tank is placed in the slurry storage tank groove. The liquid outlet of the slurry flow channel 4 is connected to the slurry storage tank 5. The residual slurry flowing out of the rod mold 1 is sprinkled on the ground, flushed into the slurry flow channel 4 by the cleaning device, and finally gathered in the slurry storage tank.
[0026] The cleaning device includes a retaining wall 31, the inner side of which is open and extends in the left-right direction. The retaining wall 31 includes two side vertical walls and two sections of horizontal walls. The two side vertical walls are distributed on the front and back sides of the centrifuge. There is a 60 cm horizontal wall above each of the two side vertical walls. The side vertical walls and the horizontal walls cooperate with each other to form a cleaning space. The slurry outlet end of the rod mold 1 is located in the retaining wall 31.
[0027] A slurry receiving car 34 is installed in the retaining wall 31, and the end of the rod mold 1 is located in the slurry receiving car 34, and the residual slurry flowing out of the rod mold is sprinkled into the slurry receiving car. The slurry receiving car is annular, and a discharge through hole is provided at the lower end of the slurry receiving car. The discharge through hole of the slurry receiving car 34 is located directly above the slurry inlet of the slurry flow channel. A slurry receiving road track is provided on the retaining wall, and the slurry receiving road track is arranged on the cross wall. The slurry receiving road track extends in the left and right directions. The slurry receiving car is slidably connected to the slurry receiving road track, so that the slurry receiving car is slidably connected in the retaining wall in the left and right directions.
[0028] A lifting channel 35 for the rod mold 1 to pass through is provided on the upper end surface of the centrifuge partition wall. The lifting channel 35 extends in the left-right direction. The width of the lifting channel 35 is greater than the diameter of the rod mold. The lifting channel 35 can facilitate a crane to place the rod mold on the centrifuge, and at the same time facilitate the crane to lift one end of the rod mold to tilt the rod mold, so that the residual slurry can flow out of the rod mold.
[0029] A water spraying device 32 is installed on the retaining wall 31, and the water spraying device 32 is arranged around the slurry receiving vehicle 34. The water spraying device 32 includes a water supply pipe 321, and the water supply pipe 321 extends in the front-to-back direction. The water supply pipe is connected to a plurality of connecting pipes 322. Two connecting pipes are provided, and the two connecting pipes are respectively distributed on the front and rear sides of the slurry receiving vehicle 34. The connecting pipes extend in the up-down direction, and the upper ends of the connecting pipes are connected to the water supply pipes. A water pipe hole for the connecting pipe 322 to pass through is opened on the upper end surface of the wall 31. The connecting pipe 322 extends downward into the wall through the water pipe hole, and the outer wall of the connecting pipe 322 is fixedly connected to the inner wall of the wall 31.
[0030] The connecting pipe is connected to a shunt pipe 323, which extends in the left-right direction. The shunt pipe 323 is connected to the lower end of the connecting pipe 322. The shunt pipe is connected to a plurality of nozzles 324, which are evenly distributed on the shunt pipe in the left-right direction. The nozzles extend inwardly in the up-down direction, and here the inward extension points to the direction of the slurry receiving vehicle.
[0031] A valve 33 is installed on the water supply pipe 321, and the valve 33 is controlled by a solenoid valve, and the solenoid valve is electrically connected to the centrifugal system 2. The valve controls the water supply of the water supply pipe. The water spraying device is connected to a variable frequency booster pump, and the variable frequency booster pump is electrically connected to the centrifugal system 2. The variable frequency booster pump is connected to the water supply pipe 321, and the variable frequency booster pump is responsible for water supply and pressurization.
[0032] A revolving door 36 is installed on the retaining wall 31, and the revolving door 36 is installed on the right end surface of the retaining wall 31. The revolving door 36 is hinged to the retaining wall 31, and the revolving door 36 rotates outward around the hinge axis of the revolving door and the retaining wall. A door handle is provided on the right end surface of the revolving door 36. A motor 38 is installed on the retaining wall 31, and the motor 38 is installed on the upper end surface of the retaining wall 31. The motor 38 extends in the up and down directions, and the motor 38 is transmission-connected to a limiting mechanism 39 for limiting the rotation of the revolving door 36.
[0033] The limiting mechanism 39 includes a shell 391 installed on the retaining wall 31, the shell 391 extends in the front-to-back direction, the shell 391 is hollow, the left end face of the shell 391 is fixedly connected to the right end face of the retaining wall, and a limiting block 392 is slidably connected inside the shell, the limiting block 392 extends in the front-to-back direction, and the limiting block extends to the revolving door 36. When the revolving door 36 is in a closed state and the limiting mechanism is in an open state, the front section of the limiting block 392 is located on the right side of the revolving door and fits against the right end face of the revolving door, thereby preventing the revolving door from opening.
[0034] The motor 38 is transmission-connected with a gear 393, and the output shaft of the motor extends in the up-down direction. The output shaft of the motor 38 is fixedly connected with a connecting shaft 394, and the connecting shaft 394 extends in the up-down direction. The gear 393 is fixedly connected to the lower end of the connecting shaft. A rack is provided on the limit block, and the rack is arranged on the left end face of the limit block 392. The gear 393 is transmission-connected with the limit block 392 through the rack. An installation groove is provided on the retaining wall to facilitate the installation of the gear and the connecting shaft.
[0035] A warning light 37 is installed on the retaining wall 31. The warning light is fixed to the right end surface of the retaining wall and is located in front of the rotating door. The warning light is electrically connected to the centrifugal system 2 and the solenoid valve respectively.
[0036] This embodiment also includes an intermediate relay and two time relays in the cleaning device circuit. The two time relays are respectively a first time relay and a second time relay. The input end of the control line of the cleaning device is connected to the auxiliary normally open contact of the frequency converter of the centrifuge. The intermediate relay and the time relay are respectively electrically connected to the centrifuge frequency converter and the variable frequency booster pump. The intermediate relay is electrically connected to the warning light.
[0037] During use of this embodiment, when the centrifuge stops running, the auxiliary normally open contact of the centrifuge inverter is disconnected, the intermediate relay loses power, the normally closed contact loses power and closes, the first time relay is turned on and starts timing, when the set waiting time is reached, the first time relay connects to the second time relay, the second time breaker is energized and closed, the solenoid valve is turned on, the solenoid valve opens the valve 33, the variable frequency booster pump automatically increases pressure, water flows into the water supply pipe 321, and is sprayed out through the nozzle 324, thereby flushing the residual slurry, and when the second time relay reaches the set flushing time, the valve 33 is automatically closed to stop flushing.
[0038] When the centrifuge stops running, the crane lifts the tip of the rod mold 1, and the root end of the rod mold 1 is always located in the slurry receiving vehicle 34. Under the lifting of the crane, the inclination angle of the pole gradually increases, and the residual slurry flows from the tip of the rod mold 1 into the slurry receiving vehicle 34, and the splashed residual slurry falls to the ground. When the nozzle 342 sprays water, the water flow flushes the residual slurry on the ground, and the residual slurry in the retaining wall 31 flows into the slurry flow channel 4 and finally converges into the slurry storage tank 5.
[0039] When the centrifuge is running, the intermediate relay turns on the warning light 37, and the warning light 37 lights up red to indicate that the centrifuge is operating, warning the operator not to open the door and approach; when the centrifuge stops running and the nozzle 324 sprays water, the warning light lights up yellow to indicate that the cleaning device is operating, warning the operator to avoid opening the door as much as possible; when both the cleaning device and the centrifuge stop operating, the warning light 37 lights up green, and the operator can open the door to operate.
[0040] When the centrifuge is working, the limit block 392 prevents the rotating door from opening. When the centrifuge and the cleaning device stop working, the motor 38 rotates to drive the connecting shaft 394 to rotate, and the connecting shaft drives the gear 393 to rotate. The gear engages with the rack, thereby driving the limit block 392 to move left and right. The limit block 392 is retracted into the shell 391, and the rotating door can be opened. The motor is electrically connected to a control button, and the control button can control the rotation of the motor. In special circumstances, the control button can be used to control the rotation of the motor to retract the limit block, thereby opening the rotating door.
[0041] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.
Claims
1. An automatic washing system for centrifugal residual slurry of electric poles, comprising a centrifugal system (2) and a pole mold (1) placed on a supporting wheel of a centrifuge of the centrifugal system, characterized in that: The invention also comprises a cleaning device located at one end of the centrifuge, wherein the root end of the rod mold extends into the cleaning device, the cleaning device is connected to a slurry flow channel (4), and the slurry flow channel is connected to a slurry storage tank (5); the cleaning device comprises a retaining wall (31), a slurry receiving vehicle (34) is installed in the retaining wall (31), the end of the rod mold (1) is located in the slurry receiving vehicle (34), a water spraying device (32) is installed on the retaining wall, the water spraying device (32) is arranged around the slurry receiving vehicle (34), the water spraying device is connected to a variable frequency booster pump, and the variable frequency booster pump is electrically connected to the centrifugal system (2).
2. The automatic washing system for centrifugal residual slurry of electric poles according to claim 1 is characterized by: The water spray device (32) comprises a water supply pipe (321), the water supply pipe is connected to a plurality of connecting pipes (322), the connecting pipes are distributed on the front and rear sides of the slurry receiving vehicle (34), the connecting pipes are connected to a diversion pipe (323), the diversion pipe is connected to a plurality of nozzles (324), and the nozzles extend inwardly along the up and down directions.
3. The automatic washing system for centrifugal residual slurry of electric poles according to claim 1 is characterized by: A rotating door (36) is installed on the retaining wall (31), and a motor (38) is installed on the retaining wall (31). The motor (38) is transmission-connected to a limiting mechanism (39) for limiting the rotation of the rotating door (36).
4. The automatic washing system for centrifugal residual slurry of electric poles according to claim 3 is characterized by: The limiting mechanism comprises a housing (391) mounted on the retaining wall (31), a limiting block (392) being slidably connected inside the housing, the limiting block extending to the rotating door (36), the motor (38) being transmission-connected with a gear (393), a rack being provided on the limiting block, and the gear (393) being transmission-connected with the limiting block (392) via the rack.
5. The automatic flushing system for centrifugal residual slurry of electric poles according to claim 1 is characterized by: The retaining wall is provided with a slurry receiving track, and the slurry receiving vehicle is slidably connected to the slurry receiving track.
6. The automatic washing system for centrifugal residual slurry of electric poles according to claim 2 is characterized by: A valve (33) is installed on the water supply pipe. The valve (33) is controlled by a solenoid valve. The solenoid valve is electrically connected to the centrifugal system (2).
7. The automatic flushing system for centrifugal residual slurry of electric poles according to claim 5 is characterized by: A warning light (37) is installed on the retaining wall, and the warning light is electrically connected to the centrifugal system (2) and the solenoid valve respectively.