Automatic cleaning device for concrete mixing plant

By designing an automatic cleaning device, the water pump and spray head are used to realize automatic flushing of the agitator tank, and the automatic water replenishment of the water tank is achieved through the cooperation of an ultrasonic level meter and solenoid valve. The problem of manual reliance on cleaning of the agitator tank in the prior art is solved, automatic cleaning is realized, and labor intensity is reduced.

CN222628228UActive Publication Date: 2025-03-18LINYI JINYANG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421238077.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The cleaning of mixing tanks in existing concrete mixing stations mainly relies on labor and has a high labor intensity.

Method used

An automatic cleaning device is designed, including a water tank, water inlet pipe, water pump, nozzle and fan-shaped nozzle. The belt transmission mechanism drives the nozzle to rotate through the motor, and the water pump is used to transport water to the nozzle for spraying, realizing automatic flushing of the inside of the mixing tank. The ultrasonic level meter is combined with the solenoid valve to realize automatic water replenishment of the water tank.

Benefits of technology

Automatic cleaning of the mixing tank is realized, which reduces the labor intensity of workers, saves labor, and ensures the continuity of the cleaning process through an automatic water replenishment system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning devices, and discloses a concrete mixing plant automatic cleaning device which comprises a support and a mixing tank installed on the top of the support, a mixing assembly is arranged in the mixing tank, a first motor used for driving the mixing assembly to rotate is installed at the bottom of the mixing tank, and a discharging opening is formed in the lower portion of the side face of the mixing tank. An opening is formed in the top of the stirring tank, a cover plate is installed at the opening, a water tank is installed at the top of the stirring tank, a water inlet pipe is connected to the upper portion of the side face of the water tank, a water pump is connected to the lower portion of the front end of the water tank through a communicating pipe, and the water outlet end of the water pump is connected with a vertical pipe penetrating through the top face of the stirring tank through a guide pipe; two spray pipes are fixedly connected to the bottom of the vertical pipe, a plurality of spray heads are installed on the spray pipes, a second motor is installed at the position, on one side of the vertical pipe, of the top of the stirring tank, and a belt transmission mechanism is arranged between an output shaft of the second motor and the vertical pipe. The stirring tank can be automatically cleaned, the labor intensity of workers is reduced, the labor force is saved, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to an automatic cleaning device for a concrete mixing station. Background Art

[0002] Concrete mixing station is mainly composed of five systems including mixing host, material weighing system, material conveying system, material storage system and control system and other ancillary facilities. Compared with station aggregate metering, floor aggregate metering reduces four intermediate links and it is vertical material metering, which saves metering time and greatly improves production efficiency.

[0003] During the concrete production process of a concrete mixing plant, the inner wall of the mixing tank will come into contact with materials such as cement, sand, gravel, water and other additives. These materials may leave residues on the inner wall of the mixing tank during the mixing process. If they are not cleaned in time, these residues will harden and affect the use efficiency of the mixing tank and the quality of concrete.

[0004] At present, when the mixing tank in the mixing station is cleaned, it is mainly cleaned manually, which is labor-intensive. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the mixing tank in the existing concrete mixing station is mainly cleaned manually, which has a high labor intensity.

[0006] In order to solve the above problems, the technical solution of the utility model is: an automatic cleaning device for a concrete mixing station, comprising a bracket and a mixing tank installed on the top of the bracket, a mixing assembly is provided inside the mixing tank, a motor 1 for driving the mixing assembly to rotate is installed at the bottom, a discharge port is provided at the lower part of the side, an opening is provided at the top of the mixing tank, and a cover plate is installed at the opening, a water tank is installed at the top of the mixing tank, an upper part of the side of the water tank is connected to a water inlet pipe, a lower front end is connected to a water pump through a connecting pipe, a water outlet end of the water pump is connected to a vertical pipe running through the top surface of the mixing tank through a conduit, two nozzles are fixedly connected to the bottom of the vertical pipe, a plurality of nozzles are installed on the nozzle, a motor 2 is installed on one side of the vertical pipe at the top of the mixing tank, and a belt transmission mechanism is provided between the output shaft of the motor 2 and the vertical pipe.

[0007] Furthermore, the stirring assembly comprises a stirring shaft, a plurality of positioning rods are mounted on the stirring shaft, stirring blades are mounted on the positioning rods, and a scraper is mounted at the bottom of the positioning rods.

[0008] Furthermore, a material guide trough is provided outside the discharge port, and a baffle is installed at the connection between the material guide trough and the stirring tank for sealing the discharge port.

[0009] Furthermore, a control panel is installed on the side of the water tank, an ultrasonic level meter is installed on the top of the water tank, and a solenoid valve is installed on the water inlet pipe.

[0010] Furthermore, a positioning seat is fixedly connected to the top of the mixing tank, and the vertical pipe passes through and is rotatably connected to the positioning seat.

[0011] Furthermore, the conduit is connected to the vertical pipe through a rotating joint, and the nozzle is a fan-shaped nozzle.

[0012] The advantages of the utility model compared with the existing technology are: the water pump of the utility model transports the water in the water tank to the nozzle and sprays it out through the nozzle, the second motor drives the nozzle to rotate, and the rotation of multiple nozzles can realize automatic flushing of the inside of the mixing tank, and the automatic water replenishment of the water tank is realized through the cooperation of the ultrasonic liquid level meter and the solenoid valve, thereby realizing automatic cleaning of the mixing tank, reducing the labor intensity of workers and saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a stereogram of the utility model.

[0014] Figure 2 The utility model is a cross-sectional view Figure 1 .

[0015] Figure 3 The utility model is a cross-sectional view Figure 2 .

[0016] Figure 4 This utility model Figure 1 A magnified view of the structure in the middle.

[0017] As shown in the figure: 1. Bracket; 2. Mixing tank; 3. Motor 1; 4. Cover plate; 5. Water tank; 6. Water inlet pipe; 7. Water pump; 8. Conduit; 9. Vertical pipe; 10. Spray pipe; 11. Spray head; 12. Motor 2; 13. Belt drive mechanism; 14. Mixing shaft; 15. Positioning rod; 16. Mixing blade; 17. Scraper; 18. Material guide trough; 19. Baffle; 20. Control panel; 21. Ultrasonic level meter; 22. Positioning seat; 23. Rotary joint. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0019] like Figure 1 , Figure 2 and Figure 3 As shown, an automatic cleaning device for a concrete mixing station comprises a bracket 1 and a mixing tank 2 installed on the top of the bracket 1, a mixing assembly is arranged inside the mixing tank 2, a motor 3 for driving the mixing assembly to rotate is installed at the bottom, a discharge port is arranged at the lower side, an opening is arranged at the top of the mixing tank 2, and a cover plate 4 is installed at the opening, the mixing assembly comprises a mixing shaft 14, a plurality of positioning rods 15 are installed on the mixing shaft 14, a mixing blade 16 is installed on the positioning rod 15, a scraper 17 is installed at the bottom of the positioning rod 15, a material guide trough 18 is arranged outside the discharge port, and a baffle 19 for sealing the discharge port is installed at the connection between the material guide trough 18 and the mixing tank 2.

[0020] Open the cover plate 4, add concrete raw materials and water into the mixing tank 2, and the motor 3 drives the mixing assembly to rotate, so that the concrete can be mixed evenly.

[0021] A water tank 5 is installed on the top of the stirring tank 2, and a water inlet pipe 6 is connected to the upper part of one side of the water tank 5, and a control panel 20 is installed on the other side. The lower front end is connected to a water pump 7 through a connecting pipe, and a solenoid valve is installed on the water inlet pipe 6. An ultrasonic level meter 21 is installed on the top of the water tank 5. The water outlet end of the water pump 7 is connected to a vertical pipe 9 that penetrates the top surface of the stirring tank 2 through a conduit 8 through a rotating joint. A positioning seat 22 is fixedly connected to the top of the stirring tank 2, and the vertical pipe 9 penetrates and is rotatably connected to the positioning seat 22. Two nozzles 10 are fixedly connected to the bottom of the vertical pipe 9, and a plurality of nozzles 11 are installed on the nozzle 10. The nozzles 11 are fan-shaped nozzles. A motor 2 12 is installed on one side of the vertical pipe 9 at the top of the stirring tank 2, and a belt transmission mechanism 13 is provided between the output shaft of the motor 2 12 and the vertical pipe 9.

[0022] Connect the water inlet pipe 6 to the water supply pipe. When the inside of the mixing tank 2 needs to be cleaned, turn on the water pump 7 and the motor 2 12. The water pump 7 draws water from the water tank 5 through the connecting pipe, and transports it to the nozzle 10 through the guide tube 8 and the vertical pipe 9, and then sprays it out through the nozzle 11. The motor 2 12 drives the vertical pipe 9 and the nozzle 10 to rotate through the belt rotating mechanism 13. The rotation of the nozzles 11 with multiple fan-shaped structures can achieve the flushing of the inside of the mixing tank 2. Place a sewage bucket under the guide trough 8 to collect the sewage generated by cleaning, which is convenient for the treatment and reuse of sewage and reduces the pollution to the environment. The water level in the water tank 5 is monitored by the ultrasonic level meter 21. When the water level is lower than the minimum set value, the solenoid valve is opened to replenish water into the water tank 5. When the liquid level is higher than the maximum set value, the solenoid valve is closed to achieve automatic water replenishment of the water tank 5.

[0023] In specific use, the water pump 7 transports the water in the water tank 5 to the nozzle 10 and sprays it out through the nozzle 11. The motor 12 drives the vertical pipe 9 and the nozzle 10 to rotate through the belt rotation mechanism 13. The rotation of the multiple fan-shaped nozzles 11 can realize automatic flushing of the inside of the mixing tank 2, without the need for manual flushing of the inside of the mixing tank 2, saving labor.

[0024] The undisclosed parts in the present invention are all prior art, and their specific structures and working principles are not described in detail.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. An automatic cleaning device for a concrete mixing station, comprising a bracket (1) and a mixing tank (2) mounted on the top of the bracket (1), wherein a mixing assembly is provided inside the mixing tank (2), a motor (3) for driving the mixing assembly to rotate is installed at the bottom, and a discharge port is provided at the lower side, characterized in that: The top of the stirring tank (2) is provided with an opening, and a cover plate (4) is installed at the opening. A water tank (5) is installed on the top of the stirring tank (2). The upper part of the side of the water tank (5) is connected to a water inlet pipe (6), and the lower part of the front end is connected to a water pump (7) through a connecting pipe. The water outlet of the water pump (7) is connected to a vertical pipe (9) penetrating the top surface of the stirring tank (2) through a conduit (8). Two nozzles (10) are fixedly connected to the bottom of the vertical pipe (9), and a plurality of nozzles (11) are installed on the nozzle (10). A second motor (12) is installed on one side of the vertical pipe (9) at the top of the stirring tank (2), and a belt transmission mechanism (13) is provided between the output shaft of the second motor (12) and the vertical pipe (9).

2. The automatic cleaning device for a concrete mixing station according to claim 1, characterized in that: The stirring assembly comprises a stirring shaft (14), a plurality of positioning rods (15) are mounted on the stirring shaft (14), stirring blades (16) are mounted on the positioning rods (15), and a scraper (17) is mounted at the bottom of the positioning rods (15).

3. The automatic cleaning device for a concrete mixing station according to claim 1 is characterized in that: A material guide groove (18) is provided outside the discharge port, and a baffle (19) is installed at the connection between the material guide groove (18) and the stirring tank (2) for sealing the discharge port.

4. The automatic cleaning device for a concrete mixing station according to claim 1, characterized in that: A control panel (20) is installed on the side of the water tank (5), an ultrasonic level meter (21) is installed on the top of the water tank (5), and a solenoid valve is installed on the water inlet pipe (6).

5. The automatic cleaning device for a concrete mixing station according to claim 1, characterized in that: A positioning seat (22) is fixedly connected to the top of the mixing tank (2), and the vertical pipe (9) passes through and is rotatably connected to the positioning seat (22).

6. The automatic cleaning device for a concrete mixing station according to claim 1, characterized in that: The conduit (8) is connected to the vertical pipe (9) via a rotating joint (23), and the nozzle (11) is a fan-shaped nozzle.