Material receiving device for master batch molding extruder

By designing a feeding device for vibrating screen, cooling box and double-layer screen at the discharge end of the masterbatch molding extruder, the problem that the existing device needs to process the masterbatch through multiple steps is solved, and efficient screening and cooling treatment is achieved.

CN222628287UActive Publication Date: 2025-03-18GUANGDONG BAOTAI FLAME RETARDANT MATERIALS CO LTD
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Patent Information

Application Number
CN202421243121.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The feeding device at the discharge end of the existing masterbatch molding extruder needs to go through multiple steps, such as drying, cooling, initial screening, fine screening, etc., and has low efficiency.

Method used

A feeding device including a vibrating screen, a cooling chamber and a double-layer screen is designed. The cooling box is used for cooling, and the coarse screen and fine screen are used to complete the initial screen and fine screening work at one time.

Benefits of technology

Through this device, the masterbatch quickly cools down in the cooling box to avoid adhesion, and screening is completed in one go through a double-layer screen, which significantly improves the processing efficiency and solves the problem of low efficiency of the existing device.

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Abstract

The utility model discloses a material receiving device for a master batch molding extruder, relates to the technical field of master batch molding extruders, and aims to solve the problems that the blanking treatment work of master batches can be completed only through a plurality of steps of drying, cooling, primary screening, fine screening and the like in sequence in the using process of the conventional device, and the efficiency is relatively low. The supporting legs are arranged on the two sides of the vibrating screen, and the number of the supporting legs is four; the vibrating table is mounted on the lower surface of the vibrating screen, and a vibrating motor is mounted at the rear end of the vibrating table; the fine screen is installed in the vibrating screen, a first partition plate is installed at one end of the fine screen, a coarse screen is arranged above the fine screen, a second partition plate is installed at one end of the coarse screen, a first discharging opening is formed in the lower portion of the inner side of the first partition plate, and a second discharging opening is formed in the lower portion of the inner side of the second partition plate. A second discharging opening is formed in the lower portion between the first partition plate and the second partition plate, and a third discharging opening is formed in the lower portion of the outer side of the second partition plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch molding extruders, in particular to a material receiving device for a masterbatch molding extruder. Background Art

[0002] In the prior art, when EPP is granulated by extrusion, the process is to put high melt strength PP particles and compounding agents into the extruder to melt, then extrude them from the die hole to reduce pressure and foam, and cut them into small beads by a cutting mechanism before discharging and collecting. Since the material coming out of the extruder usually contains a lot of water, it is not conducive to storage and subsequent secondary foaming. In addition, the material often contains fine impurities, so the material needs to be dried and vibrated (to remove fine impurities) before being bagged for use or secondary foaming.

[0003] The material receiving device at the discharge end of the existing masterbatch molding extruder, such as the announcement number CN207105343U, is named as an automatic fine screening and collecting device for the discharge of an EPP granulation extruder, which is characterized in that it includes a bracket and a vibrating screen box arranged on the bracket by a shock absorber, the bottom of the vibrating screen box is provided with an opening and connected to the screening hopper, the opening is provided with a screen to separate the vibrating screen box from the screening hopper, and a vibrator is fixed to the bottom of the vibrating screen box or the screening hopper; an extension frame is also fixed to the bracket, and a drop hopper located above the vibrating screen box is fixed on the extension frame, the upper part of the vibrating screen box is provided with a feed port opposite to the drop port at the bottom of the drop hopper, and a discharge port is provided on the side of the vibrating screen box; it also includes a feeding hopper arranged on one side of the bracket and a fan connected to the air inlet on the feeding hopper through an air supply pipe, and the feeding hopper is connected to the feed port on the upper part of the drop hopper through a conveying pipeline.

[0004] During the use of the above device, it is necessary to go through multiple steps such as drying, cooling, primary screening, fine screening, etc. in sequence to complete the material processing of the masterbatch, and the efficiency is low; therefore, we propose a material receiving device for a masterbatch molding extruder to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a material receiving device for a masterbatch molding extruder, so as to solve the problem that the existing device proposed in the above background technology needs to go through multiple steps such as drying, cooling, primary screening, fine screening, etc. in sequence to complete the material feeding work of the masterbatch during use, resulting in low efficiency.

[0006] To achieve the above object, the utility model provides the following technical solution: a material receiving device for a masterbatch molding extruder, comprising a vibrating screen, wherein a feed port is installed above one end of the vibrating screen;

[0007] Also includes:

[0008] Support legs, which are arranged on both sides of the vibrating screen, and four support legs are arranged;

[0009] A vibration table, which is installed on the lower surface of the vibration screen, and a vibration motor is installed at the rear end of the vibration table;

[0010] A fine screen is installed inside the vibrating screen, a first baffle is installed at one end of the fine screen, a coarse screen is arranged above the fine screen, a second baffle is installed at one end of the coarse screen, a first discharge port is arranged below the inner side of the first baffle, a second discharge port is arranged below between the first baffle and the second baffle, and a third discharge port is arranged below the outer side of the second baffle;

[0011] A non-woven gauze segment is installed above the feed port, a docking port is installed at the upper end of the non-woven gauze segment, a cooling box is installed at the upper end of the docking port, and an air delivery pipe joint is installed at the upper end of the cooling box.

[0012] Preferably, a flexible sheath is installed on the upper end of the supporting leg, a connecting plate is installed on the upper end of the flexible sheath, and the connecting plate is welded and connected to the vibrating screen, a spring is installed inside the flexible sheath, and a guide rod is installed inside the spring.

[0013] Preferably, the upper end of the connecting plate is welded to the vibrating screen via a reinforcing plate.

[0014] Preferably, a reinforcement rod is installed between the support legs, and the reinforcement rod is welded to the support legs.

[0015] Preferably, a serpentine bending pipe is installed inside the cooling box, and both ends of the serpentine bending pipe are connected to the air supply pipe joint and the docking port, a water inlet is arranged above the front end of the cooling box, and a water return port is arranged below the front end of the cooling box.

[0016] Preferably, a bracket is installed at the rear end of the cooling box.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model installs a cooling box at the feed port of the vibrating screen, and sets two layers of screens, a coarse screen and a fine screen, in the vibrating screen. Since the temperature of the masterbatch is too high after drying, it will cause adhesion in the subsequent screening process. Therefore, the cooling box and the masterbatch are efficiently cooled in the air delivery stage, and the primary screening and fine screening of the masterbatch are completed at one time with the double-layer screening structure. Compared with conventional devices, the efficiency is significantly improved, and the problem of low efficiency in the existing device, which requires drying, cooling, primary screening, fine screening and other steps in sequence to complete the material processing of the masterbatch, is solved.

[0019] 2. The vibrating screen and the cooling box are connected by non-woven gauze segments. Since the non-woven gauze segments are made of flexible materials, the vibration of the vibrating screen will not affect the cooling box. At the same time, the non-woven gauze segments are breathable and dust-proof, which can not only ensure the natural discharge of the air-conveying gas, but also make the entire processing process in a dust-free environment, avoiding the influence of dust on the quality of the masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a side structural schematic diagram of the utility model;

[0022] Figure 3 It is a partial enlarged view of point A of the utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the vibrating screen of the utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the cooling box of the utility model;

[0025] In the figure: 1. vibrating screen; 2. first feed opening; 3. second feed opening; 4. third feed opening; 5. supporting legs; 6. flexible sheath; 7. connecting plate; 8. reinforcing plate; 9. reinforcing rod; 10. feed opening; 11. non-woven gauze segment; 12. docking port; 13. cooling box; 14. water inlet; 15. water return port; 16. air delivery pipe joint; 17. bracket; 18. spring; 19. guide rod; 20. vibrating table; 21. vibrating motor; 22. fine screen; 23. first partition; 24. coarse screen; 25. second partition; 26. serpentine bending tube. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] See also Figure 1-5 , the utility model provides an embodiment: a material receiving device for a masterbatch molding extruder, comprising a vibrating screen 1, and a feed port 10 is installed above one end of the vibrating screen 1;

[0028] Also includes:

[0029] Support legs 5, which are arranged on both sides of the vibrating screen 1, and four support legs 5 are provided;

[0030] A vibration table 20 is installed on the lower surface of the vibration screen 1, and a vibration motor 21 is installed at the rear end of the vibration table 20;

[0031] A fine screen 22 is installed inside the vibrating screen 1, a first baffle 23 is installed at one end of the fine screen 22, a coarse screen 24 is arranged above the fine screen 22, a second baffle 25 is installed at one end of the coarse screen 24, a first discharge port 2 is arranged below the inner side of the first baffle 23, a second discharge port 3 is arranged below between the first baffle 23 and the second baffle 25, and a third discharge port 4 is arranged below the outer side of the second baffle 25;

[0032] The non-woven gauze segment 11 is installed above the feed port 10 , and a docking port 12 is installed at the upper end of the non-woven gauze segment 11 , a cooling box 13 is installed at the upper end of the docking port 12 , and an air delivery pipe joint 16 is installed at the upper end of the cooling box 13 .

[0033] See also Figure 2 and Figure 3 A flexible sheath 6 is installed at the upper end of the supporting leg 5, a connecting plate 7 is installed at the upper end of the flexible sheath 6, and the connecting plate 7 is welded to the vibrating screen 1. A spring 18 is installed inside the flexible sheath 6, and a guide rod 19 is installed inside the spring 18. The flexible sheath 6 has a good dust-proof protection effect on the spring 18 component and extends the service life of the spring 18. The spring 18 can cooperate with the vibration motor 21 to drive the vibrating screen 1 to vibrate and achieve screening. The guide rod 19 can control the amplitude of the spring 18 to avoid excessive deformation.

[0034] See also Figure 1 The upper end of the connecting plate 7 is welded to the vibrating screen 1 through a reinforcing plate 8. The reinforcing plate 8 is a triangular structure, which ensures the structural strength of the connecting plate 7.

[0035] See also Figure 1 A reinforcement rod 9 is installed between the support legs 5, and the reinforcement rod 9 is welded to the support legs 5, and the reinforcement rod 9 ensures the stability of the support of the support legs 5.

[0036] See also Figure 5 A serpentine bending tube 26 is installed inside the cooling box 13, and both ends of the serpentine bending tube 26 are connected with the air delivery pipe joint 16 and the docking port 12. A water inlet 14 is arranged above the front end of the cooling box 13, and a water return port 15 is arranged below the front end of the cooling box 13. The serpentine bending tube 26 can cooperate with the supply of cooling water to quickly cool the dried masterbatch.

[0037] See also Figure 1 A bracket 17 is installed at the rear end of the cooling box 13, and the bracket 17 can improve the stability of the cooling process.

[0038] Working principle: When in use, the fan delivers the dried masterbatch into the cooling box 13 through the air delivery pipeline. The cooling box 13 is connected to an external circulating water cooling device, so that when the masterbatch moves along the serpentine bending tube 26, the external cooling water can quickly exchange heat to achieve the purpose of cooling the masterbatch, and avoid the situation where the temperature of the masterbatch is too high after drying, which leads to adhesion in the subsequent screening process. The cooled masterbatch enters the vibrating screen 1 along the non-woven gauze segment 11, and gradually moves toward the lower feed port along the coarse screen 24 under the action of the vibration motor 21. During the movement, large-particle masterbatch will remain on the surface of the coarse screen 24, and the remaining masterbatch will fall to the fine screen 22, which will perform secondary screening. Fine materials smaller than the specifications of conventional masterbatch may further fall below the fine screen 22, thereby realizing secondary screening. The three types of materials that have been screened are discharged from the first feed port 2, the second feed port 3 and the third feed port 4 respectively, and can be conveniently collected by bagging at the feed port.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A material receiving device for a masterbatch molding extruder, comprising a vibrating screen (1), wherein a feed port (10) is installed above one end of the vibrating screen (1); Features: Also includes: Support legs (5), which are arranged on both sides of the vibrating screen (1), and four support legs (5) are arranged; A vibration table (20) is installed on the lower surface of the vibration screen (1), and a vibration motor (21) is installed at the rear end of the vibration table (20); A fine screen (22) is installed inside the vibrating screen (1), a first partition (23) is installed at one end of the fine screen (22), a coarse screen (24) is arranged above the fine screen (22), a second partition (25) is installed at one end of the coarse screen (24), a first discharge port (2) is arranged below the inner side of the first partition (23), a second discharge port (3) is arranged below between the first partition (23) and the second partition (25), and a third discharge port (4) is arranged below the outer side of the second partition (25); A non-woven gauze segment (11) is installed above the feed port (10); a docking port (12) is installed at the upper end of the non-woven gauze segment (11); a cooling box (13) is installed at the upper end of the docking port (12); and an air delivery pipe joint (16) is installed at the upper end of the cooling box (13).

2. The material receiving device for a masterbatch molding extruder according to claim 1, characterized in that: A flexible sheath (6) is installed at the upper end of the supporting leg (5), a connecting plate (7) is installed at the upper end of the flexible sheath (6), and the connecting plate (7) is welded to the vibrating screen (1), a spring (18) is installed inside the flexible sheath (6), and a guide rod (19) is installed inside the spring (18).

3. A material receiving device for a masterbatch molding extruder according to claim 2, characterized in that: The upper end of the connecting plate (7) is welded to the vibrating screen (1) via a reinforcing plate (8).

4. The material receiving device for a masterbatch molding extruder according to claim 1, characterized in that: A reinforcement rod (9) is installed between the support legs (5), and the reinforcement rod (9) is connected to the support legs (5) by welding.

5. The material receiving device for a masterbatch molding extruder according to claim 1, characterized in that: A serpentine bending pipe (26) is installed inside the cooling box (13), and the two ends of the serpentine bending pipe (26) are connected to the air supply pipe joint (16) and the docking port (12). A water inlet (14) is arranged above the front end of the cooling box (13), and a water return port (15) is arranged below the front end of the cooling box (13).

6. The material receiving device for a masterbatch molding extruder according to claim 1, characterized in that: A bracket (17) is installed at the rear end of the cooling box (13).

Citation Information

Patent Citations

  • Automatic fine screen collection device of ejection of compact of EPP granulation extruder

    CN207105343U