Energy storage and release structure of buffer roller

By adopting the energy storage and release structure of the buffer roller in the belt conveyor, and using the connecting rod mechanism and the energy-absorbing buffer assembly, the problem of impact force of the roller is solved, extending the service life, and reducing the maintenance rate and transportation costs.

CN222630311UActive Publication Date: 2025-03-18ANHUI DEJI HUIJIN MASCH TECH CO LTD
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Patent Information

Application Number
CN202421065556.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-03-18
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

When the belt conveyor transmits materials, the tape and rollers on the lower part will be subjected to a greater impact force, resulting in a reduced service life, a high maintenance rate, and an increased cost.

Method used

An energy storage and release structure of a buffer roller is adopted, including a roller, a buffer assembly and an energy absorbing buffer assembly. The buffer assembly drives the lifting and lowering movement of the roller through the connecting rod mechanism. The energy-absorbing buffer assembly uses damping oil and energy storage spring to absorb and release kinetic energy, thereby achieving the buffering drop and reset rise of the roller.

Benefits of technology

Effectively buffer the impact force of the lower duct roller, extend the service life of the duct roller, reduce maintenance rate, and reduce transportation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of conveyors, and particularly relates to an energy storage and release structure of a buffer roller, which comprises a carrier roller, two ends of the carrier roller are rotatably mounted on a bearing seat, the bearing seat is mounted on a buffer component, the buffer component comprises an upper connecting seat, and two ends of the upper connecting seat are rotatably connected with the upper end of an upper connecting arm through pin shafts. The bottom end of the upper connecting arm is rotationally connected with two oppositely-arranged side connecting bases through pin shafts, the bottom ends of the side connecting bases are rotationally connected with the top end of the lower connecting arm through pin shafts, the bottom end of the lower connecting arm is rotationally connected with the lower connecting base through pin shafts, and energy absorption buffering assemblies are installed on the side connecting bases. After the carrier roller is impacted by materials to move downwards, the upper connecting seat stably moves downwards under the support of the connecting rod mechanism below, at the moment, the energy storage spring absorbs energy, the piston bears the resistance of the damping oil when moving, so that the carrier roller descends in a buffering mode, and the energy storage spring can be matched with the damping effect of the damping oil later to slowly release kinetic energy to enable the carrier roller to move upwards and reset.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveyors, and in particular relates to an energy storage and release structure of a buffer roller. Background Art

[0002] Belt conveyor is the abbreviation of belt conveyor. It has fixed and mobile types, simple structure and high efficiency. It is a continuous conveying machine that uses a flexible conveyor belt as a material carrying and traction component. An endless conveyor belt surrounds the driving roller and the redirecting roller, and the upper and lower branches between the two rollers are supported by several rollers. The material is placed on the upper branch, and the friction between the driving roller and the belt is used to drag the conveyor belt and the material to run.

[0003] At present, belt conveyors are widely used as an important transportation equipment in coal mines. Due to the transportation length and site conditions of belt conveyors, overlapping or reloading is often used to solve transportation problems when the distance is long or when turning. Since the materials thrown down when the belt conveyor is overlapped or reloaded will produce a large impact force on the lower belt and rollers, the lower belt and rollers are required to withstand continuous or pulsating impacts, resulting in a shortened service life, a high maintenance rate, and increased costs. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide an energy storage and release structure for a buffer roller to solve the problem that the existing belt conveyor will generate a large impact force on the lower belt and rollers when transmitting materials, so that the lower belt and rollers are required to withstand continuous or pulsating impacts, resulting in a shortened service life, a high maintenance rate, and increased costs.

[0005] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0006] The beneficial effect of the utility model is that after the roller moves downward due to the impact of the material, the upper connecting seat moves downward stably under the support of the connecting rod mechanism below. At this time, the energy storage spring absorbs energy and the piston is resisted by the damping oil when moving, so that the roller is buffered and descends. The energy storage spring can then cooperate with the damping effect of the damping oil to slowly release kinetic energy to move the roller upward and reset.

[0007] In order to make the roller move up and down stably under the support of the buffer assembly;

[0008] As a further improvement of the above technical solution: the length of the upper connecting arm is the same as the length of the lower connecting arm, and the upper connecting seat is arranged parallel to the lower connecting seat.

[0009] The beneficial effect of this improvement is that the connecting rod mechanism composed of the upper connecting seat, the upper connecting arm, the lower connecting arm and the lower connecting seat can cooperate with the use of the energy absorption and buffering components to stably drive the roller to move up and down.

[0010] In order to effectively ensure the supporting strength of the buffer component;

[0011] As a further improvement of the above technical solution: the upper connecting seat, the side connecting seat and the lower connecting seat are all angle iron structures.

[0012] The beneficial effects of this improvement are: the upper connecting seat, the side connecting seat and the lower connecting seat have a stable structure and a light weight, and the pin shaft used to connect the upper connecting arm and the lower connecting seat can be stably installed to ensure the supporting strength of the overall structure of the buffer assembly.

[0013] In order to effectively utilize the damping generated by the flow of damping oil;

[0014] As a further improvement of the above technical solution: a dynamic sealing structure is provided on the outer side of the piston, and a dynamic sealing structure is provided at the connection between the damping oil and the inner sliding rod.

[0015] The beneficial effect of this improvement is that the use of the dynamic sealing structure can ensure the sealing of the outer cylinder cavity, thereby ensuring the stable flow of the damping oil through the oil overflow hole.

[0016] In order to effectively absorb the potential energy when the upper connecting seat is lowered and release the absorbed potential energy stably;

[0017] As a further improvement of the above technical solution: the energy storage spring is slidably sleeved on the inner slide rod, and the two ends of the energy storage spring are tightly pressed against the inner end surface of the outer cylinder body and one end surface of the piston.

[0018] The beneficial effect of this improvement is that the energy storage spring can effectively absorb and release the potential energy when the upper connecting seat is lowered.

[0019] In order to allow the damping oil to move stably on both sides of the piston;

[0020] As a further improvement of the above technical solution: the axis of the oil overflow hole is parallel to the axis of the piston, and the number of the oil overflow holes is multiple.

[0021] The beneficial effect of this improvement is that the damping oil can flow stably through the oil overflow hole opened on the piston.

[0022] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 It is a structural schematic diagram of the buffer component in the utility model;

[0025] Figure 3 It is a cross-sectional structural diagram of the buffer component in the utility model;

[0026] Figure 4 This is a front view of the buffer component in the utility model;

[0027] In the figure: 1. roller; 2. bearing seat; 3. buffer assembly; 31. upper connecting seat; 32. upper connecting arm; 33. side connecting seat; 34. lower connecting arm; 35. lower connecting seat; 36. energy absorption buffer assembly; 361. outer cylinder body; 362. damping oil; 363. piston; 364. inner sliding rod; 365. energy storage spring; 366. oil overflow hole. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0029] Embodiment 1:

[0030] like Figure 1—4 shows: an energy storage and release structure of a buffer roller, comprising a roller 1, wherein both ends of the roller 1 are rotatably mounted on a bearing seat 2, wherein the bearing seat 2 is mounted on a buffer assembly 3, wherein the buffer assembly 3 comprises an upper connecting seat 31, wherein both ends of the upper connecting seat 31 are rotatably connected to the upper end of an upper connecting arm 32 via a pin shaft, wherein the bottom end of the upper connecting arm 32 is rotatably connected to two oppositely arranged side connecting seats 33 via a pin shaft, wherein the bottom end of the side connecting seat 33 is rotatably connected to the top end of a lower connecting arm 34 via a pin shaft, wherein the bottom end of the lower connecting arm 34 is rotatably connected to a lower connecting seat 35 via a pin shaft, wherein an energy absorbing buffer assembly 36 is mounted on the side connecting seat 33, wherein the energy absorbing buffer assembly 36 comprises an inner slide rod 364 and an outer cylinder body 361, The inner slide rod 364 is slidably inserted in the outer cylinder body 361, and one end of the inner slide rod 364 and the outer cylinder body 361 is installed on two opposite side connecting seats 33. The other end of the inner slide rod 364 is connected to a piston 363, and an oil overflow hole 366 is provided on the piston 363. The interior of the outer cylinder body 361 is filled with damping oil 362. An energy storage spring 365 is installed on the inner slide rod 364 inside the outer cylinder body 361. After the roller 1 is impacted and moved downward, the upper connecting seat 31 moves downward stably under the support of the connecting rod mechanism below. At this time, the energy storage spring 365 absorbs energy and the piston 363 is resisted by the damping oil 362 when moving, so that the roller 1 is buffered and descends. The energy storage spring 365 can cooperate with the damping oil 362 later. 2, the damping effect slowly releases the kinetic energy to make the roller 1 move up and reset. The length of the upper connecting arm 32 is the same as the length of the lower connecting arm 34. The upper connecting seat 31 is arranged parallel to the lower connecting seat 35. The connecting rod mechanism composed of the upper connecting seat 31, the upper connecting arm 32, the lower connecting arm 34 and the lower connecting seat 35 can cooperate with the use of the energy absorption buffer assembly 36 to stably drive the roller 1 to move up and down. The upper connecting seat 31, the side connecting seat 33 and the lower connecting seat 35 are all angle iron structures. The upper connecting seat 31, the side connecting seat 33 and the lower connecting seat 35 have a stable structure and a light weight. The pin shaft used to connect the upper connecting arm 32 and the lower connecting seat 35 can be stably installed to ensure the supporting strength of the overall structure of the buffer assembly 3. The outer side of the piston 363 is provided with A dynamic sealing structure is provided. A dynamic sealing structure is provided at the connection between the damping oil 362 and the inner slide rod 364. The use of the dynamic sealing structure can ensure the sealing of the cavity of the outer cylinder body 361, thereby ensuring the stable flow of the damping oil 362 through the oil overflow hole 366. The energy storage spring 365 is slidably mounted on the inner slide rod 364. The two ends of the energy storage spring 365 are tightly pressed against the inner end surface of the outer cylinder body 361 and one end surface of the piston 363. The energy storage spring 365 can effectively absorb and release the potential energy when the upper connecting seat 31 is lowered. The axis of the oil overflow hole 366 is parallel to the axis of the piston 363. The number of the oil overflow holes 366 is multiple, and the damping oil 362 can flow stably through the oil overflow holes 366 opened on the piston 363.

[0031] The working principle of the present technical solution is as follows: when the belt conveyed on the roller 1 is subjected to the downward impact force of the conveyed object, the force of the roller 1 is transmitted to the bearing seat 2, and the bearing seat 2 drives the upper connecting seat 31 to move downward, and the upper connecting seat 31 that moves downward drives the upper end of the upper connecting arm 32 to move through the pin shaft, and the lower end of the upper connecting arm 32 rotates outward when it moves downward, and drives the side connecting seat 33 to move outward under the action of the pin shaft, and the side connecting seat 33 moves stably under the support and positioning of the lower connecting arm 34 and the lower connecting seat 35 below, thereby driving the inner slide rod 364 and the piston 363 to the outside of the outer cylinder body 361 Move, at this time, the energy storage spring 365 is squeezed by the piston 363 to generate elastic energy storage. At the same time, when the piston 363 moves, the damping oil 362 in the outer cylinder body 361 on one side of the piston 363 moves to the other side of the piston 363 through the oil overflow hole 366. The flow resistance of the damping oil 362 forms a damping buffer, so that the roller 1 slowly lowers its height. When the impact force potential energy of the heavy object disappears, the energy storage spring 365 releases its elastic energy and pushes the piston 363 to reset and move. Similarly, the damping oil 362 plays a damping role, so that the energy storage spring 365 slowly releases kinetic energy.

[0032] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0033] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. An energy storage and release structure of a buffer roller, characterized in that: The invention comprises a roller (1), wherein both ends of the roller (1) are rotatably mounted on a bearing seat (2), the bearing seat (2) is mounted on a buffer assembly (3), the buffer assembly (3) comprises an upper connecting seat (31), both ends of the upper connecting seat (31) are rotatably connected to the upper end of an upper connecting arm (32) via a pin shaft, the bottom end of the upper connecting arm (32) is rotatably connected to two oppositely arranged side connecting seats (33) via a pin shaft, the bottom end of the side connecting seat (33) is rotatably connected to the top end of a lower connecting arm (34) via a pin shaft, the bottom end of the lower connecting arm (34) is rotatably connected to a lower connecting seat (35) via a pin shaft, the upper end of the side connecting seat (33) An energy absorption buffer component (36) is installed, and the energy absorption buffer component (36) includes an inner slide rod (364) and an outer cylinder body (361). The inner slide rod (364) is slidably inserted in the outer cylinder body (361), and one end of the inner slide rod (364) and the outer cylinder body (361) are installed on two opposite side connecting seats (33). The other end of the inner slide rod (364) is connected to a piston (363), and an oil overflow hole (366) is opened on the piston (363). The interior of the outer cylinder body (361) is filled with damping oil (362), and an energy storage spring (365) is installed on the inner slide rod (364) inside the outer cylinder body (361).

2. The energy storage and release structure of a buffer roller according to claim 1, characterized in that: The length of the upper connecting arm (32) is the same as that of the lower connecting arm (34), and the upper connecting seat (31) is arranged parallel to the lower connecting seat (35).

3. The energy storage and release structure of a buffer roller according to claim 1, characterized in that: The upper connecting seat (31), the side connecting seat (33) and the lower connecting seat (35) are all angle iron structures.

4. The energy storage and release structure of a buffer roller according to claim 1, characterized in that: A dynamic sealing structure is provided on the outer side of the piston (363), and a dynamic sealing structure is provided at the connection between the damping oil (362) and the inner sliding rod (364).

5. The energy storage and release structure of a buffer roller according to claim 1, characterized in that: The energy storage spring (365) is slidably mounted on the inner slide rod (364), and both ends of the energy storage spring (365) are tightly pressed against the inner end surface of the outer cylinder body (361) and one end surface of the piston (363).

6. The energy storage and release structure of a buffer roller according to claim 1, characterized in that: The axis of the oil overflow hole (366) is parallel to the axis of the piston (363), and there are multiple oil overflow holes (366).